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nuaire.co.uk 

029 2085 8400

13. 03. 19. Document Number  671188

Installation and Maintenance

Ecosmart Boxer Air Handling Units

6.0 MAINTENANCE

6.1 Maintenance Intervals

The first maintenance should be carried out three months after 
commissioning and thereafter at twelve monthly intervals. These 
intervals may need to be shortened if the unit is operating in adverse 
environmental conditions, or in heavily polluted air.

6.2 Lubrication

Motors are fitted with sealed for life bearings and do not require any 
lubrication.

6.3 General Cleaning and Inspection

Clean and inspect the exterior of the fan unit and associated controls 
etc. Remove the access panel from the fan unit. Inspect and, if 
necessary, clean the fan and motor assemblies and the interior of the 
case. If the unit is heavily soiled it may be more convenient to remove 
the fan / motor assemblies. If Nuaire controls and or remote indicators 
are fitted, remove the covers and carefully clean out the interiors as 
necessary. Check for damage. Check security of components. Refit the 
access covers.

6.4 General

Check that all fixings are tight. Check sealing strips around the fan 
outlets are tight up against the bulkhead. Check that duct connections 
are not leaking.

6.5 Filters

Disposable filters should be changed when fully dust laden. Washable 
filters should be removed and washed in mild detergent, flushed with 
clean water and allowed to dry before refitting.

6.6 Cleaning Control Box and Sensors (if fitted)

Remove covers and carefully clean out interiors as necessary. Check for 
damage and security of components. Refit covers.

6.7 Adjusting Drive Belt Tension (Sizes 3-6)

To check the correct tension of a drive belt, apply a force at right angles 
to the centre of the belt span sufficient to deflect the belt 16mm for 
every metre of span length (Figure 26). The force required to deflect the 
‘V’ belt should be from 0.5kg to 0.8kg.

6.8 Changing a Drive Belt

To replace a belt, remove the two bolts from the motor mounting 
furthest from the fan and slacken the remaining two bolts. Lift the 
motor plate and remove the belt. Replacing the belt is the reverse of 
this procedure.

6.9 Adjusting Drive Belt Tension (Size 7)

All belt drive units incorporate belt tensioning devices. To adjust the 
belt tension, slacken the pinch bolt on the sides of the motor plate. 
Turn the adjusting bolt clockwise to tighten the belt and counter 
clockwise to loosen it. The drive should be tensioned until a slight bow 
appears in the slack side of the ‘V’ belt when running under load.

6.10 Checking Belt Tension

Measure the span length (Figure 27).

At the centre of the span, apply a force at right angles to the belt 

sufficient to deflect one belt 16mm for every metre of span length  

(Figure 27). The force required to deflect the ‘V’ belt should be 

from 0.5kg to 0.8kg.

Tighten the pinch bolts.

6.11 Replacement of Parts

Should any component need replacing Nuaire keep extensive stocks 
for quick delivery. Ensure that the unit is electrically isolated, before 
carrying out any work. 

When ordering spare parts, please quote the serial number of the unit 
and the ARC number of the purchase if possible 

(This information will 

be available on the fan label).

7.0 WARRANTY

The 5 year warranty starts from the day of delivery and includes parts 
and labour for the first year. The remaining period covers replacement 
parts only.

This warranty is void if the equipment is modified without 
authorisation, is incorrectly applied, misused, disassembled, or not 
installed, commissioned and maintained in accordance with the details 
contained in this manual and general good practice.

The product warranty applies to the UK mainland and in accordance 
with Clause 14 of our Conditions of Sale. Customers purchasing from 
outside of the UK should contact Nuaire International Sales office for 
further details

8.0 AFTER SALES ENQUIRIES

For technical assistance or further product information, including spare 
parts and replacement components, please contact the After Sales 
Department.

IMPORTANT

Before commencing work, make sure that the unit and Nuaire 

control are electrically isolated from the mains supply.

IMPORTANT

An Inverter is used to provide speed control. When the fan is 

isolated, allow 5 minutes for the capacitors in the inverter to 

discharge before commencing any work on the unit.

Anti-vibration moutings

Deflection

Figure 26.  Adjusting the drive belts (Sizes 3-6).

Span

Force

Adusting Bolt

Pinch Bolt

Figure 27.  Adjusting the drive belts (Size 7).

Telephone 02920 858 400 

aftersales@nuaire.co.uk

Summary of Contents for ESBH Series

Page 1: ...t Terminals Weathering Roof Sensors User controls For systems which include supply fans with heating and or cooling coils other than where the BMS has control the appropriate user control is required...

Page 2: ...etised Forklift Slings via spreaders fitted to unit with base frame Figure 2 Figure 3 Figure 4 2 0 HANDLING Upon receipt of the equipment an inspection should be made and before commencement of liftin...

Page 3: ...equired install on a secure and level surface use the base frame and the weather roof tailored for each system Connect ducting inlet or extract cowls as appropriate 3 2 5 Wet Pipe Connections 3 2 Asse...

Page 4: ...erse effect on lighting etc There are no inrush starting currents quoted because the Ecosmart control incorporates a soft starting speed control feature The inverters are pre set to match the fan heat...

Page 5: ...itted DX2 coil Signal for if fitted 25 30 2 5 Set air off of LPHW coil temperature 0V 0 10V BMS signal Connections to Damper N L SL DP CL N RET Remove this link wire if NET connections for ECOSMART de...

Page 6: ...n 2 Heating Cooling Fault Frost Tx Rx Ecosmart signal Heat demand Run signal Fault signal DAMPER FAULT RUN HEAT DEMAND L3 L2 L1 N E 400V 50Hz 3ph N mains supply for fan 5 6 3 1 4 2 U V W E L1 L2 L3 U...

Page 7: ...1 15 13 14 12 9 7 5 8 6 10 11 15 12 14 13 CONTACTER A1 A2 ON OFF AUTO HEATER COOL Cooling signal demand Frost alarm signal DX1 coil Signal for if fitted Signal for DX2 coil if fitted 25 3 0 25 Set air...

Page 8: ...15 13 14 12 CONTACTER A1 A2 ON OFF AUTO HEATER COOL Cooling signal demand Frost signal alarm DX1 coil Signal for if fitted DX2 coil Signal for if fitted Connect to inlet sensor after unit is assemble...

Page 9: ...e as Data cable installation Keep the cable run as short as possible and less than 50 metres 4 1 9 BMS Input Signals The BMS connection is made with a plug in connector via the socket Figure 22 To ens...

Page 10: ...hen a fault is present on unit Frost Not applicable see note Tx LED on when the controller is transmitting data Rx LED on when the controller is receiving data Note that the control panel is common to...

Page 11: ...lt Tension Size 7 All belt drive units incorporate belt tensioning devices To adjust the belt tension slacken the pinch bolt on the sides of the motor plate Turn the adjusting bolt clockwise to tighte...

Page 12: ...s of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified operational limits for the equipment are adhered to e g operational air temperature air borne contaminants and unit orie...

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