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NXP Semiconductors 

UM10694 

 

SSL2109ADB1107 - 230 V/7 W GU10 high PF isolated LED driver 

UM10694 

All information provided in this document is subject to legal disclaimers. 

© NXP B.V. 2013. All rights reserved. 

User manual 

Rev. 1 — 9 April 2013 

7 of 21 

4.  Functional description 

4.1  Input filtering 

A differential mode 

π

 filter is implemented to reduce differential mode noise originating 

from the High-frequency (HF) switching currents/voltages in the primary of the converter 
from returning to the mains. This noise must be kept to a minimum by: 

  Small primary current loop (C2 to pin 5 of T1, pin 3 of T1 to drain of external 

MOSFET Q5, ground return from sense resistors R1, R24, R26 to C2 ground) 

  Snubber components D3, R17, C8 closely parallel to pins 5 and 3 of T1 

  Track length from pin 3 of T1 to drain of external MOSFET to be small in order to 

reduce capacitance to surroundings 

For this 7 W application, C2 must be chosen sufficiently large to act as a buffer for the HF 
current flowing in the primary but also small enough to maintain a high PF where a value 
of 100 nF for C2 is a good compromise.  

4.2  PF adjustment 

The divider network consisting of R5, R6, R7, R9, R10, D4, C10 and C11 modulates the 
base of Q7 according to the rectified mains. Consequently, a modulating current set by 
R11 flows through R8 and the sense current through R1, R24 and R26 is also 
modulated. Depending on the divider resistor values, the HF current through the primary 
has a current with a rectified mains modulation resulting in a high PF. 

The PF can be increased/decreased by decreasing/increasing R5 and R6 and a 
compromise can be reached between PF and line regulation. 

4.3  RCD clamp 

Leakage inductance of the transformer is in series with primary inductance and the drain 
of MOSFET Q5. This leakage inductance together with the parasitic capacitance across 
the drain source of Q5 causes HF ringing when Q5 switches off. If the leakage is not 
minimized the voltage at the drain reaches high voltages levels which can damage Q5 if 
voltage levels exceed the maximum allowable level. 

An RCD clamp (R17, C8 and D3) prevents the voltage on the drain of Q5 exceeding the 
maximum drain voltage when Q5 switches off.  

4.4  Supply voltage 

The supply voltage of the SSL2109A is achieved using an auxiliary winding. As further 
advantages, the auxiliary winding provides, via a resistor R25 on its underwinding, both a 
simple solution for improved load regulation using R12 and open-circuit protection (OCP) 
via the NTC pin using R13. 

4.4.1  Open-circuit protection 

If no LED string is connected to the converter output, the voltage can quickly exceed the 
maximum rating of the output capacitors C3 and C13.  

The underwinding of the auxiliary is connected to resistor R25 to prevent this. The 
voltage across R25 decreases as the output voltage increases. Consequently, the 
voltage at the NTC pin decreases once the current through R13 exceeds the internal 
current of the NTC pin. When the NTC voltage drops below 0.35 V then the SSL2109A 
switches off. 

           

Summary of Contents for SSL2109ADB1107

Page 1: ...ntent Keywords SSL2109ADB1107 flyback converter high power factor GU10 Abstract This document describes the operation of a 230 V 7 W non dimmable LED driver demo board featuring SSL2109A and using an...

Page 2: ...GU10 high PF isolated LED driver UM10694 All information provided in this document is subject to legal disclaimers NXP B V 2013 All rights reserved User manual Rev 1 9 April 2013 2 of 21 Revision his...

Page 3: ...LED string load The PCB dimensions are compatible with GU10 form factors used in SSL applications The demo board provides a simple and effective solution having a power factor greater than 0 9 and ef...

Page 4: ...0 high PF isolated LED driver UM10694 All information provided in this document is subject to legal disclaimers NXP B V 2013 All rights reserved User manual Rev 1 9 April 2013 4 of 21 a Top view b Bot...

Page 5: ...manual Rev 1 9 April 2013 5 of 21 2 Safety The board is connected to mains voltage Avoid touching the demo board while it is connected to the mains voltage An isolated housing is obligatory when used...

Page 6: ...ins AC mains supply voltage 230 V 10 Pin input power 6 9 W at nominal Vmains 230 V Pout output power 5 9 W VLED output voltage LED voltage 8 V to 14 V with nominal VLED 10 8 V ILED output current LED...

Page 7: ...the HF current through the primary has a current with a rectified mains modulation resulting in a high PF The PF can be increased decreased by decreasing increasing R5 and R6 and a compromise can be...

Page 8: ...no LED string situation 4 4 2 Short circuit When the LED terminals are shorted the SSL2109A defaults to its maximum demagnetization time of 36 s This prevents that the inductor current ramps up to an...

Page 9: ...tion on small board X5 AC mains input AC mains in terminal block X6 LED load output LED connector 6 way female for NXP LED load Remarks Make all connections with the input mains supply switched off Us...

Page 10: ...h PF isolated LED driver UM10694 All information provided in this document is subject to legal disclaimers NXP B V 2013 All rights reserved User manual Rev 1 9 April 2013 10 of 21 230V L N 3 LEDs Fig...

Page 11: ...mation provided in this document is subject to legal disclaimers NXP B V 2013 All rights reserved User manual Rev 1 9 April 2013 11 of 21 6 Performance data SSL2109ADB1107 6 1 Efficiency Fig 5 Efficie...

Page 12: ...PF isolated LED driver UM10694 All information provided in this document is subject to legal disclaimers NXP B V 2013 All rights reserved User manual Rev 1 9 April 2013 12 of 21 6 3 Line regulation Fi...

Page 13: ...W GU10 high PF isolated LED driver UM10694 All information provided in this document is subject to legal disclaimers NXP B V 2013 All rights reserved User manual Rev 1 9 April 2013 13 of 21 6 5 Elect...

Page 14: ...6 7 8 DVDT DRIVER C5 100 nF 25 V C4 100 nF 25 V D6 BZX384 C18 R1 4 7 R24 3 9 R26 3 3 C3 1000 F 16 V R8 4 7 k C6 4 7 F 50 V R2 10 R13 300 k R12 470 k D2 BAS21J R25 2 2 k C8 10 nF 250V R17 220 k D3 ES1J...

Page 15: ...r UM10694 All information provided in this document is subject to legal disclaimers NXP B V 2013 All rights reserved User manual Rev 1 9 April 2013 15 of 21 8 PCB component assembly and layout 8 1 PCB...

Page 16: ...GU10 high PF isolated LED driver UM10694 All information provided in this document is subject to legal disclaimers NXP B V 2013 All rights reserved User manual Rev 1 9 April 2013 16 of 21 8 2 PCB layo...

Page 17: ...0 M3 86A Vishay D2 switching diode BAS21J 300 V 0 25 A SOD323F BAS21J NXP Semiconductors D3 fast diode ES1J 600 V 1 A DO 214AC SMA ES1J Fairchild D4 high speed diode 100 V 0 4 W SOD123 1N4148W 7 F Dio...

Page 18: ...L Yageo R23 resistor 33 0 1 W 5 0603 RC0603JR 0733RL Yageo R24 resistor 3 9 0 25 W 1 1206 RC1206FR 073R9L Yageo R25 resistor 2 2 k 0 1 W 5 0603 CRCW06032K20FKEA Vishay R26 resistor 3 3 0 25 W 1 1206 R...

Page 19: ...13 Inductor specification Table 5 Electrical specification All values are specified at 25 C unless otherwise specified All values without tolerance are typical values Reinforced insulation for a prima...

Page 20: ...k whether the NXP Semiconductors product is suitable and fit for the Application planned Customer has to do all necessary testing for the Application in order to avoid a default of the Application and...

Page 21: ...atures of the application 3 2 Safety 5 3 Specifications 6 4 Functional description 7 4 1 Input filtering 7 4 2 PF adjustment 7 4 3 RCD clamp 7 4 4 Supply voltage 7 4 4 1 Open circuit protection 7 4 4...

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