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8

The function of the various tubing connected to the engine 
and tank (see sketch) are as follows:

To draw fuel from tank to pump (IN)

To deliver fuel from pump to carburetor (OUT)

To pressurize fuel tank.

Air intake pipe to take air into the crankcase, not a 
breather. Be careful not to let the dirt and dust in. 
Tube length should be less than 150mm.

Line A: 

Line B:

Line C: 

Line D: 

Note: Since the FS-70 ULTIMATE has a positively 

pumped fuel supply, it does NOT require muffler 
pressurization.

Lines B is already installed when the engine is shipped 
from the factory. If any of these lines should need to be 
replaced, due to damage or installation problems, be sure 
to use tubing of the same dimensions and quality as the 
originals. The length of Line B is approx 65mm.

Important

A

D

C

B

A

B

D

C

Make connections using a commercially available thick-
walled silicone tubing of approximately 2.5mm bore and 
5.0mm outside diameter. It is suggested that tube clips be 
used at all connections.

Be sure to put the end of the pipe 
outside the fuselage for air intake.

9

NEEDLE-VALVE EXTENSION

THROTTLE LINKAGE

Before connecting the throttle to its servo, make sure that the 
throttle arm and linkage safely clear any adjacent part of the 
airframe structure, etc., as the throttle is opened and closed.
Connect the linkage so that the throttle is fully closed when 
the transmitter throttle stick and its trim lever are at their 
lowest settings and fully open when the throttle stick is in its 
fully-open position..
Carefully align the appropriate holes in the throttle arm and 
servo horn so that they move symmetrically and smoothly 
through their full travel.

Install these in the following sequence.
Screw the header pipe into the cylinder head until it " bottoms 
", then unscrew sufficiently to achieve the desired exhaust 
angle and tighten the locknut securely with a 14mm wrench. 
Screw the silencer onto the outer end of the header pipe and 
tighten the other locknut.
The application of a heatproof silicone sealant to the threads of 
the exhaust system is recommended to reduce the risk of joints 
loosening and the leakage of exhaust gases and oil residue.

EXHAUST HEADER PIPE & SILENCER

Reminder:
Model engines generate considerable heat and contact with 
the header pipe or silencer may result in a serious burn. 
If you need to tighten the silencer joints, which may loosen 
when they are hot, use a thick folded cloth for protection.

The needle-valve supplied with this engine is designed to 
incorporate an extension so that, when the engine is enclosed 
within the fuselage, the needle-valve may be adjusted from 
the outside. 
Cut a commercially available rod to the required length, bend 
one end to an L shape, insert it into needle's center hole and 
secure it by tightening the set-screw in the needle-valve knob 
with 1.5mm Allen key.
Needle Valve Extension Cable Set (Code No. 72200080) is 
available from O.S. as an optional part.

Note:
The engine is equipped a slide valve carburetor 
which has a narrower movement between fully 
closed and fully open.  Secure the throttle lever 
linkage so that it may not move with vibration.

Summary of Contents for FS-70 Ultimate

Page 1: ...control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 9 10 11 12 13 14 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION INSTALLING THE GLOWPLUG INSTALLATION FUEL TANK LINES EXHAUST HEADER PIPE AND SILENCER THROTTLE LINKAGE NEEDLE VALVE EXTENSION CARE OF FUEL PUMP AND REGULATOR PROPELLERS GLOWPLUGS FUEL PROPELLER AND SPINNER ATTACHMENT TYPE 60U CARBURET...

Page 2: ...your engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircra...

Page 3: ... glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is casually flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you wish to avoid the risk of a painfully rapped knuckle NOTES 5 INTRODUCTION Rocker Cover Cylinder Head Push Rod Cover Drive Hub Prope...

Page 4: ... nut firmly down onto first nut Tighten this nut first Steel washer 3mm steel nuts 3mm steel screw Spring washer or lock washer 15mm min 15mm min Hardwood such as cherry or maple Spring washer 3mm steel Allen screw 7 FUEL TANK LINES 10 15mm A fuel tank of approximately 300cc capacity is suggested This allows up to 12 13 minutes flying time dependent upon the type of fuel used the size of the prope...

Page 5: ...throttle stick is in its fully open position Carefully align the appropriate holes in the throttle arm and servo horn so that they move symmetrically and smoothly through their full travel Install these in the following sequence Screw the header pipe into the cylinder head until it bottoms then unscrew sufficiently to achieve the desired exhaust angle and tighten the locknut securely with a 14mm w...

Page 6: ...small percentage 5 30 of nitromethane for improved flexibility and power The carburetor is adjusted at the factory for a fuel containing 20 lubricant and 15 nitromethane Some commercial fuels also contain coloring additives as an aid to fuel level visibility In some cases these additives have indicated slightly negative effects on performance We would suggest that you use such fuels only if you ar...

Page 7: ... fast enough to cause the fuel pump to prime the cylinder automatically Starting procedure is as follows Check that the current to the glowplug is switched off Check that the polarity of the starter battery leads rotates the engine counter clockwise when viewed from the front Open the needle valve approx 2 turns from the fully closed position and temporarily set the throttle in the fully open posi...

Page 8: ...ightly rich 30 45 from the highest r p m setting Close the throttle to the idle position Allow the engine to idle for about 5 seconds then reopen the throttle The engine should accelerate smoothly back to full speed If instead the engine responds sluggishly and emits an excess of white smoke from the exhaust the idle mixture is too rich Turn the mixture control screw approx 45 clockwise to lean th...

Page 9: ...ount of running time a loss of power is detected or if the engine has been disassembled for repair these clearances should be checked and reset as necessary VALVE ADJUSTING The kit comes in a plastic case and includes Code No 72200060 Feeler gauge 0 1mm Hex key 1 5mm Wrench 5mm 17 Re tighten locknut while holding adjusting screw stationary Fig 5 4 Hold at the screw head Fig 5 Tighten Locknut Remov...

Page 10: ...le valve assembly from the carburetor and remove any foreign matter that has accumulated in this area See photo If these precautions are neglected restriction of fuel flow may cause the engine to cut out or the fuel air mixture to become too lean causing the engine to overheat The use of modern high performance alcohol based model engine fuels while promoting cooler running improved anti detonatio...

Page 11: ... Head Screw N Round Head Screw S Set Screw C M3x12 C M3x16 C M2 6x8 C M2 6x8 F M2 6x6 2 30 2 3 3 1 3 2 4 4 1 4 2 5 5 4 5 3 5 2 5 1 6 7 8 9 1 10 11 12 13 14 15 17 18 19 20 21 22 30 1 30 2 23 24 25 26 6 1 6 2 6 3 6 4 28 29 C M3 5x20 16 24 27 30 31 32 34 33 C M2 6x18 18 1 18 2 18 3 ...

Page 12: ...10 11 12 13 14 15 16 17 44704200 44714300 45961400 45961410 45761600 44753000 44753100 45761200 44750000 44750100 45960210 45960310 45960400 44751000 44751100 45960210 45960310 45960400 44704100 44704000 45515000 44769400 44781000 44714100 29503400 44703200 45906000 44705000 44703100 18 18 1 18 2 18 3 19 20 21 22 23 24 25 26 27 28 29 30 30 1 30 2 31 32 33 34 44782000 44782160 45771000 22681957 447...

Page 13: ... 0mm 0 748in 2 000 15 000r p m 1 2ps 11 000r p m 455g 16 0oz JAPAN JAPAN 54 35 4 59 5 34 5 24 1 50 2 29 6 35 1 87 4 18 105 4 20 49 5 45 58 9 UNF1 4 28 4 3 7 92 26 7 45 20 39 5 142 25 6 without Locknut Drive Hub Woodruff Key F 4020 U Silencer Assembly 527 3g 18 61oz 51g 1 8oz With F 4020 U Silencer Assembly F 4020 U Silencer Assembly 24 MEMO ...

Page 14: ...ed Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan 60091400 090304 URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E ...

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