background image

18

ENGINE CARE AND MAINTENANCE

As noted above, foreign matter in the fuel used may cause 
malfunctioning  of  the  pump  and/ or  carburetor.  Be  sure 
to  use  a  high  quality  fuel  filter  between  the  refuelling 
can  and  fuel  tank.  The  O.S.  Super  Filter  (L)  is  available 
as  an  optional  extra  part.  The  Super  Filter  (L)  is  fitted 
inside the fuel can at the outlet and has a special double 
filter  element  to  ensure  that  the  fuel  tank  is  always 
supplied  with  clean  fuel.

Be  sure  to  check  the  carburetor  at  least  once  every  30 
flights.  Remove  the  needle-  valve  holder  from  the 
carburetor, using the appropriate open-ended wrench, and 
extract  any  foreign  matter  that  may  have  lodged  in  the 
threaded  part  of  the  carburetor  body.  Minute  particles  of 
foreign matter may upset mixture strength, so that engine 
performance  becomes  erratic  and  unreliable.  Remember 
that  obstruction  to  fuel  flow  may  also  cause  the  engine 
to  become  overheated,  resulting  in  internal  damage.

If, after use, the fuel system is left unattended for a lengthy 
period,  there  will  be  a  tendency  for  the  methanol  content 
of  the  fuel  to  evaporate  sufficiently  for  the  oil  content  to 
"gum"  the  internal  parts  of  the  pump.  Therefore,  it  is 
advisable,  at  the  end  of  the  day's  flying,  to  empty  the 
fuel-tank,  invert  the  engine  and  pump  out  the  remaining 
fuel  in  the  system  by  rotating  the  propeller  until  no  more 
fuel  is  ejected  from  the  carburetor.  If  the  pump  is  not  in 
use for a while (more than one month), remove the pump 
and  wash  out  its  interior  by  injecting  methanol  through 
the  "  IN"  nipple.  Fit  the  sealing  cap  (provided)  to  the 
nipples,  after  draining  out  the  methanol.

Note :

Kerosene  will  cause  swelling  and  rapid  deterioration 
of  the  fuel  tubing.  Do  not,  therefore,  use  kerosene 
for  cleaning  this  engine.

At  the  end  of  each  operating  session,  drain  out  any  fuel 
that may remain in the fuel tank.

Next, energize the glowplug and try to restart the engine to 
burn  off  any  fuel  that  may  remain  inside  the  engine.  Re-
peat  this  procedure  until  the  engine  fails  to  fire.  Remove 
the glowplug and eject any residue by rotating the engine 
with an electric starter for 4 to 5 seconds while the engine 
is still warm.

Finally, inject some corrosion inhibiting after-run oil into the 
engine.  Rotate  the  engine  a  few  times  by  hand,  to  make 
sure that it is free, and then with an electric starter for 4 to 
5 seconds to distribute the oil to all the working parts.

Do not inject corrosion inhibiting after-run oil into the 
carburetor as this may cause the O-ring inside the car-
buretor to deteriorate.

These procedures will reduce the risk of starting difficulties 
and of internal corrosion after a period of storage.

Note: 

19

29015019

27681340

22681953

27881330

29481300

29481100

27881800

27881810

27881820

29481600

29481200

27881400

N.+M3X6

No.

1

2

3

3-1

4

5

6

7

8

9

3-2

3-3

Carburetor Gasket

Mixture Control Valve Stop Screw

Fuel Inlet

Mixture Control Screw

Rotor Stopper

Carburetor Body

"O" 

Ring(S) (2pcs.)

"O" 

Ring(L) (2pcs.)

"O" 

Ring (2pcs.)

Mixture Control Valve Assembly

Carburetor Rotor

Throttle Lever Assembly

Description

Code No.

The specifications are subject to alteration for improvement without notice.

70A CARBURETOR EXPLODED VIEW & PARTS LIST

Type of screw 

C...Cap Screw  M...Oval Fillister-Head Screw
F...Flat Head Screw  N...Round Head Screw  S...Set Screw

1
2
3

3-1
3-2
3-3

4
5
6
7
8
9

20

C

.M

3.

5x

18

C

.M

4x

10

1

3

2

4

5

6

7

8

9

10

11

12

13

11-

1

14

15

16

17

18

18-

1

18-

2

18-

3

18-4

18-

5

18-

6

18-

7

18-

9

18-

8

19

Type of screw 

C...Cap Screw  M...Oval Fillister-Head Screw

F...Flat Head Screw  N...Round Head Screw  S...Set Screw

ENGINE EXPLODED 

VIEW

Summary of Contents for max-140rx

Page 1: ...sary It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 13 13 14 15 16 16 17 17 18 19 20 21 22 23 24 CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION BASIC ENGINE PARTS INSTALLATION FUEL TANK PIPING GLOWPLUG FUEL PROPELLERS TUNED SILENCER CARBURETOR CONTROLS ...

Page 2: ...r engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft ...

Page 3: ...40RX has been designed expressly for FAI aerobatic competition under the latest F3A regulations which permit two stroke engines to have a much larger displacement than the 10cc limit imposed hitherto The 140RX continues the long established O S MAX contest engine tradition of unsurpassed quality of construction durability reliability compactness high specific output and high power to weight ratio ...

Page 4: ...ain on the exhaust header pipe and in extreme cases the header pipe may be damaged It is advisable therefore to insert some resilient material in the mountings for the exhaust system also Installation of cowling etc When a soft mount is used the engine may vibrate more than expected Make sure that the engine and spinner do not touch the fuselage or cowling otherwise overheating additional noises a...

Page 5: ...he needle However plug life can be extended and engine performance maintained by careful use i e 9 Apart from when actually burned out a plug may need to be replaced because it no longer delivers its best performance such as when When to replace the glowplug Filament surface has roughened and turned white Filament coil has become distorted Foreign matter has adhered to filament or plug body has co...

Page 6: ...embly as follows Fit the propeller to the engine shaft followed by the retaining washer and prop nut Tighten the nut with the 14mm wrench Finally fit the locknut and tighten firmly with the 12mm wrench making sure that it locks into the propeller retaining nut 1 2 IMPORTANT With any engine regardless of the type of propeller attachment used make a habit of checking prop tightness before starting t...

Page 7: ...d 200 with high quality propellers Therefore it may be necessary to readjust the header pipe length when a new propeller is fitted Be sure to check the r p m in addition to the balance and pitch of the propeller before using it for flight 13 If the pipe length is not set properly the engine will not only fail to develop its full performance but could also be damaged through overheating If you wish...

Page 8: ...otherwise there is a danger of it becoming overheated and damaged 6 15 RUNNING IN Breaking in For long life and high performance this engine needs to be properly run in or broken in The following settings apply when using a fuel containing not less than 15 lubricant and not more than 10 nitromethane Needle valve setting for starting 2 1 Open the needle valve 1 turns from the fully closed position ...

Page 9: ... turning the Throttle Stop Screw clockwise a few degrees to raise the idling speed a little 17 Note If however the engine idles unevenly and smokes a good deal when the throttle is re opened before picking up speed it is probable that the idling mixture is too rich In this case it will be necessary to turn the Mixture Control Screw clockwise about 5 degrees Alternatively if the Mixture Control Scr...

Page 10: ...cap provided to the nipples after draining out the methanol Note Kerosene will cause swelling and rapid deterioration of the fuel tubing Do not therefore use kerosene for cleaning this engine At the end of each operating session drain out any fuel that may remain in the fuel tank Next energize the glowplug and try to restart the engine to burn off any fuel that may remain inside the engine Re peat...

Page 11: ...29406000 29403200 29403400 29404000 No Description Code No 1 2 3 4 5 6 7 8 9 10 11 11 1 12 13 14 15 16 17 18 18 1 18 2 18 3 18 4 18 5 18 6 18 7 18 8 18 9 19 72102100 72102110 72102120 72102180 Exhaust Adaptor O Ring Exhaust Adaptor Exhaust Header Pipe Exhaust Header Pipe Assembly Needle Glow Plug A5 Screw Set Fuel Outlet Universal Nipple S3 5 Ratchet Spring Needle Valve Holder Assembly Set Screw O...

Page 12: ...LUG GRIP LOCK WASHER 10Sets MIXTURE CONTROL CARBURETOR 70B EXHAUST HEADER PIPE T 6010 TUNED SILENCER L 23 23 0cc 1 404cu in 32 0mm 1 260in 28 6mm 1 126in 1 800 10 000r p m 3 5ps 3 55hp 9 000r p m 830g 29 3oz THREE VIEW DRAWING Dimensions mm SPECIFICATIONS Displacement Bore Stroke Practical R P M Power output Weight IN OUT PD 06 140 MADE IN JAPAN 25 58 70 4 5 1 27 78 49 2 M4X0 7 UNF 5 16 24 48 4 93...

Page 13: ...served Printed in Japan 60090850 061102 U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

Reviews: