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2. The power supply's components, including the smoothing capacitors, should be rated at a 
high enough working voltage to handle the increased voltage across them.

3. The heatsink will need to dissipate even more energy because of the greater voltage drop 
across the regulators.

In the wiring diagram shown on page 17 I have included a suggested wiring method for 
connecting up a mains transformer. Not all mains transformers are the same, some have 
additional windings, others have tapped windings. I have simply used a single primary, double 
secondary type for example only. Note that whatever type of transformer you use do not 
connect any of the secondary wires to 0V1. 0V1 is provided for optional earthing purposes 
only and should not carry any current from the transformer.

For the mains fuse you should use a 500mA anti-surge type. All wiring at mains potential 
should be adequately insulated and protected from straying fingers.

There is no need to fit an AC standby switch since you will be fitting a proper mains power on 
switch in series with the transformer primary coil. So you should link S1A to S1R, and S2S to 
S2S, on the PCB.

Earthing

Remember it is up to you, the builder of the equipment, to make sure that your item is safe 
and is built to the required safety standard in your country. These notes are only a guidance 
and it is up to the reader to establish the exact obligations required in their own country.

It is essential that everything you build, that has both live mains inside and a metal case or 
panels, has a safety earth fitted. UK legislation says that any metal panelling should be 
adequately insulated, ie. double insulated, or connected to earth. Since making a double 
insulated case is not practical you should ensure that any exposed metal parts be properly 
earthed.

Firstly you need to ensure that the heatsink is earthed. Given its size and required air flow this 
will certainly be an exposed piece of metal and thus should be earthed well. It should be 
bonded to earth via a thick piece of wire back to the earth tang of the IEC power inlet or a 
common earth bonding point.

The PSU board should be securely mounted (using all four mounting holes) onto the earthed 
heatsink using appropriate screws and toothed washers.  R13 on the power supply board 
should be a wire link. This should ensure that the power supply ground (0V) is tied to earth.

R2 on each Dizzy is provided to join the Dizzy's earth pad to pin 3 of the power headers. Pin 3 
carries the panel ground in an Oakley system although in a mixed MOTM system it will also 
be the module ground, or 0V. To bond the panel ground to earth via a Dizzy board you should 
make R2 a wire link and connect each Dizzy's earth pad back to the IEC socket or common 
earth bonding point. Again use a thick piece of insulated wire to make the connection.

15

Summary of Contents for PCB Issue 2

Page 1: ...Oakley Sound Systems Power Supply Unit PSU PCB Issue 2 User Manual V2 3 4 Tony Allgood B Eng PGCE Oakley Sound Systems CARLISLE United Kingdom 1...

Page 2: ...o your source of power any external switches and the optional power indicators We will also look at the Oakley power buss and how it differs from the MOTM one yet retains complete compatibility with i...

Page 3: ...to the mains or other high voltage sources further to what is provided in this document Please do not ask us for additional information pertaining to direct mains connections or using internally mount...

Page 4: ...one of a positive voltage the other a negative one These voltages are measured with respect to a common ground which is normally connected via your house s wiring to the earth that you stand on The v...

Page 5: ...oad of 0 94A Once rectified and smoothed this means that a maximum current of 0 52A can be drawn from the PA 20 Two sets of screw terminal blocks are provided for connecting the low voltage AC power s...

Page 6: ...y board should go back to the PSU separately A wallwart is the vernacular term for a low voltage mains adapter that plugs directly into the wall These take the form of a black plastic block that is sh...

Page 7: ...ent draw of your PSU For use with this board I recommend the Yamaha PA 20 and PA 30 supplies Yamaha PA 20 This is a linelump supply and features a fixed 17 5 0 17 5 volt AC output at 0 94A maximum Thi...

Page 8: ...t is for your own MG12 4 mixer Once rectified smoothed and regulated the Yamaha PA 20 can deliver up to 0 52A continuously into both 15V rails The current limit resistors on the Oakley PSU R2 and R3 s...

Page 9: ...o wires come out of the wallwart and that you can select from a variety of output socket types Simply chose the one you would like to use on your system and buy the appropriate socket for it to go int...

Page 10: ...nd S1S together when switched on You can replace the switch with a simple wire link but I do recommend that a switch be fitted so the socket doesn t have to take the full surge current when you insert...

Page 11: ...ogether and S1R and S1S together when switched on You can replace the switch with two wire links but I do recommend that a switch be fitted so the socket doesn t have to take the full surge current wh...

Page 12: ...sense to look at grounding your modular cases together A 4mm banana socket being used as a common grounding point for a rack power supply Here the banana socket is connected directly with a nice thick...

Page 13: ...pplies together with a banana patch lead The nice thing about bananas is that they are stackable so it s easy even if you have more than two PSUs to connect up I recommend that you use thick multistra...

Page 14: ...han that included here will be provided by myself or Paul Darlow regarding the construction of mains powered items The mains transformer s secondaries should be rated 18 0 18 0 or 18 0 18 80VA This wi...

Page 15: ...re only a guidance and it is up to the reader to establish the exact obligations required in their own country It is essential that everything you build that has both live mains inside and a metal cas...

Page 16: ...ou will also need to provide earthing to any exposed transformer core This does not apply normally to toroidal types but EI types should have their metal frame earthed It is possible that by earthing...

Page 17: ...Mains wiring diagram For experienced builders only 17...

Page 18: ...point and is correctly called 0V or module ground This is the same as the MOTM ground The second ground is on pin 3 This is also connected to the power supply s ground But this ground is connected onl...

Page 19: ...ow and I are on this group as well as many other users and builders of Oakley modules If you have a comment about this user manual or have a found a mistake in it then please do let me know Last but n...

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