OBO Bettermann PYROLINE Con BSK, Mounting Instructions

Page 1: ...OBO Bettermann Holding GmbH Co KG Mounting instructions PYROLINE Con BSK fire protection duct I30 I120 classification according to DIN 4102 11 E30 E90 classification according to DIN 4102 12...

Page 2: ...GmbH Co KG All the personal designations used in the document are to be considered gender neutral PYROLINE Con is a registered brand of OBO Bettermann Holding GmbH Co KG PYROLINE Con BSK fire protecti...

Page 3: ...electing the fire protection duct 12 1 11 Fire protection duct for direct wall ceiling mounting 12 1 12 Fire protection duct for mounting with a support system 12 6 Planning an installation 13 1 13 St...

Page 4: ...2 Mounting separating retainers 45 1 33 Mounting threaded rods for maintenance of electrical function class E30 46 1 34 Mounting an end piece 47 1 35 Running a cable out of the fire protection duct 48...

Page 5: ...bles These instructions describe standard solutions for mounting the PY ROLINE Con BSK fire protection duct Special solutions for specific structural conditions are possible but must be planned on si...

Page 6: ...uspended ceilings shall not be considered proper 1 5 Applicable documents General construction test certificate P 3109 0998 MPA BS General construction test certificate P 3320 381 14 MPA BS Surveyor r...

Page 7: ...otective equipment to be used Wear safety shoes The weight of the fire protection duct can lead to contusions Wear suita ble safety shoes during transport and mounting in order to avoid contu sions or...

Page 8: ...ds and profile rails Maintenance of electrical function for up to 90 minutes maintenance of electrical function class E30 E90 Fire load encapsulation up to 120 minutes I90 I120 classification Material...

Page 9: ...Sealing of joints and duct cover 3 Duct cover Straight connection of the fire protec tion duct 4 KTM mortar Sealing of connection joints and cracks 5 Doubler Necessary for exits of individual cables...

Page 10: ...ion plate Optional identification as installation duct according to DIN 4102 11 Tab 1 Product elements PYROLINE Con D BSK 4 2 2 PYROLINE Con S BSK for mounting with a support system The PYROLINE Con S...

Page 11: ...n ceiling support of the bracket 12 Protective cap for support Edge protection 13 Threaded rod Suspension for profile rail 14 End piece End closure of the fire protection duct 15 Countersunk head scre...

Page 12: ...SKD12 K0506 50 x 60 130 x 180 16 7 I120 E90 BSKD12 K0511 50 x 110 130 x 230 20 0 I120 E90 BSKD12 K0521 50 x 210 130 x 330 26 4 I120 E90 BSKD12 K1021 105 x 210 185 x 330 31 0 Tab 3 Fire protection duct...

Page 13: ...onry e g calcareous sandstone porous calcareous sandstone full brick with a minimum thickness of 12 5 cm Ceilings must be made of concrete reinforced concrete or porous concrete with a minimum thickne...

Page 14: ...ng mounting e g OBO bolt ties type MMS plus P 7 5x80 or similar with a rounded head to avoid damage to the cables For mounting on support systems select the fastening material according to the substra...

Page 15: ...hen dimensioning the cables note that the electrical resistance of the conductors in the cable is increased through heating A larger conductor cross section may be required Comply with the maximum app...

Page 16: ...nger of cracking If the walls ceilings are uneven this can cause crack formations in the duct trough if the means of fastening is too tight and the duct trough becomes warped Eliminate or compensate f...

Page 17: ...Wall mounting with separating brackets A Ceiling mounting with separating clamps B Vertical wall mounting with cable brackets C 6 Mount the duct trough in conjunction with the separating bracket A sep...

Page 18: ...Close off joints between two duct troughs which are insufficiently compressed or tight with KTM mortar 13 Close off joints between the duct base and the wall with KTM mortar The cables can be routed w...

Page 19: ...uct cover is screwed on the edges can chip making the cover unusable Pre drill the duct cover before mounting 2 Mount the duct cover along the marking lines 1 with countersunk head screws on the duct...

Page 20: ...version During mounting proceed as described in 7 1 Kanalwanne montier en auf Seite 16 The cables must be routed before the duct cover is mounted 7 3 1 90 internal corner A A 3 m m K1 K2 1 K2 2 3 Abb...

Page 21: ...ion A plus 3 mm inner height of duct walls plus sealing strip 7 Stick the sealing strip all along the support surface and shortened front side 4 of the duct cover D2 Risk of damage When the duct cover...

Page 22: ...s flush to the wall corner Take the maximum 3 mm joint with the sealing strip into account 2 Stick the sealing strip 2 on the shortened front side 3 Mount the duct trough K1 flush with the wall corner...

Page 23: ...the edges can chip making the cover unusable Pre drill the duct cover before mounting 7 Mount the duct cover D2 along the marking lines with countersunk head screws on the duct trough 8 Notch out the...

Page 24: ...fore the duct cover is mounted K1 K2 K1 K2 B C D D 3 mm B A C 1 A 2 Abb 14 90 flat angle duct trough mounting 1 Notch out the inner side section of the duct trough K1 by dimension A duct interior widt...

Page 25: ...ng strip all along the support surface and notched points 3 of the duct cover D2 Risk of damage When the duct cover is screwed on the edges can chip making the cover unusable Pre drill the duct cover...

Page 26: ...eren auf Seite 16 The cables must be routed before the duct cover is mounted Abb 16 T connection A A K1 K2 1 Abb 17 T connection duct trough mounting 1 Notch out the internal duct wall of the duct tro...

Page 27: ...the front side by the dimension B duct wall thickness plus 3 mm sealing strip 6 Stick the sealing strip all along the support surface and notched front side 2 of the duct cover D2 Risk of damage When...

Page 28: ...ter 7 1 Kanalwanne mon tieren auf Seite 16 The cables must be routed before the duct cover is mounted K1 A K2 A 1 1 K3 Abb 20 Cross connection duct trough mounting 1 Notch the duct walls of the duct t...

Page 29: ...able Pre drill the duct cover before mounting 6 Mount the duct cover D1 along the marking lines with countersunk head screws on the duct trough K1 7 Notch out the top doubler of the duct covers D2 and...

Page 30: ...mitres on duct troughs and duct covers which abut each other The mitres meet each other bluntly and without overlaps 2 Stick sealing strips on the mitre on one of the two duct troughs 3 Mount the duct...

Page 31: ...ng a cable fire Open cable ends are closed off with an end piece suitable for the fire protection duct Note Sealing strips are already pre mounted on the end pieces at the factory Risk of damage When...

Page 32: ...mm 1 0 0 m m 100 mm 1 2 3 4 30 mm Abb 24 Cable outlets with doubler 1 Drill a hole for the cable gland in the wall of the fire protection duct Note Diameter of the drill hole according to the cable d...

Page 33: ...ted Not permit ted Not permit ted None Not permitted Not permit ted Not permit ted Not permit ted Pass through solid wall Equal or higher B B B B Less B B B B None B B B B Ends in front of light duty...

Page 34: ...e way for ceiling penetra tions 1 2 Abb 25 Wall connection mounting version A 1 Create a wall opening for the cable gland Note Wall opening internal duct dimensions 2 Mount the fire protection duct bl...

Page 35: ...n mounting version B 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it on the wa...

Page 36: ...parts of the body Always work with a partner or work with mounting aids such as scaffolding or a mounting lift Wear protective work clothing such as safety shoes If mounting on the ceiling wear protec...

Page 37: ...ort over its full area 2 Draw the drill holes for the wall brackets Max 100 mm away from the wall for the first wall bracket Max 900 mm away from the wall for the second wall bracket 1 000 mm spacing...

Page 38: ...raw the drill holes for suspended supports Max 100 mm away from the wall for the first suspended sup port Max 900 mm away from the wall for the second suspended support 1 000 mm spacing between all fu...

Page 39: ...0 mm away from the wall for the second pair of thread ed rods 1000 mm spacing between all further wall brackets Note The data relates to a complete duct length If the fire protection duct is shortened...

Page 40: ...pacings of suspension points and joints 1 Apply sealing strips 1 to both ends of the duct trough 2 Locate the duct trough from the wall or wall penetration in such a way that the front side has a maxi...

Page 41: ...position of the duct trough using a KRS 6x30 screw through the bracket 7 Repeat steps 3 6 until the duct troughs are completely mounted If necessary mount fittings 90 bend T piece and vertical bends...

Page 42: ...ling strip 3 all along the support surface of the duct trough and one end of the duct cover 1 Note Alternatively the sealing strip can also be stuck to the support surface of the duct cover 2 Place th...

Page 43: ...y additional brackets The cables must be routed before the duct cover is mounted 100 mm 100 mm Abb 34 Support on fittings 1 Draw the drill holes for wall brackets suspended support or threaded rods so...

Page 44: ...ea with the GMS connection bracket on the support rail or the bracket See also 8 6 1 Vertikalbogen auf Ausleger oder Tragschiene montieren auf Seite 45 5 Screw the pre mounted connectors 1 to the end...

Page 45: ...nting on brackets or profile rail with vertical bend 1 Mount the GMS connection bracket 1 with an M6 truss head bolt 2 and corresponding large washer 3 on the bracket or profile rail Note In the case...

Page 46: ...er connectors 2 at the joints of the separating retainers 8 8 Mounting threaded rods for maintenance of electrical function class E30 To achieve the maintenance of electrical function class E30 wall b...

Page 47: ...e on the threaded rod adapter Then unscrew the threaded rod from the bolt tie and temporarily secure it against slipping with the loosened nuts on the threaded rod adapter 8 9 Mounting an end piece 1...

Page 48: ...2 3 4 30 mm Abb 41 Cable outlet with doubler 1 Drill a hole for the cable gland in the wall of the fire protection duct Note Diameter of the drill hole according to the cable diameter and data on the...

Page 49: ...n Mounting version p 50 54 Duct Classification period of the wall ceiling in comparison with the duct I90 E30 Ends in front of solid wall Equal or higher D D Less Not permitted None Not permitted Not...

Page 50: ...wall opening for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it 1 see also 8 1 auf Seite 37 8 4 auf Seit...

Page 51: ...ncrete for the frame must be obtained separately from a builders merchant 1 2 3 max 100 mm E30 D 25 mm I90 D 40 mm D 70 mm 70 mm Abb 43 Wall connection mounting version D 1 Create a wall opening for t...

Page 52: ...g for the duct penetration Note Wall opening max 2 cm external duct dimensions 2 Let the fire protection ducts abut in the wall opening and mount them 1 see also 8 1 auf Seite 37 8 4 auf Seite 40 Join...

Page 53: ...merchant 1 max 100 mm max 100 mm 3 70 mm 70 mm max 2 cm 2 E30 D 25 mm I90 D 40 mm Abb 45 Wall connection mounting version F 1 Create a wall opening for the duct penetration Note Wall opening max 2 cm...

Page 54: ...1 Create a wall opening for the cable gland Note Wall opening max 2 cm external duct dimensions 2 Run the fire protection duct through the wall opening and mount it on the wall 1 see also 8 1 auf Seit...

Page 55: ...2 K1 h1 h2 D1 Abb 47 Combination of suspended fire protection duct and wall duct Note The fire protection duct on the support system may at most be as high as the wall duct h1 h2 1 Create an opening i...

Page 56: ...ction duct at least in every storey ideally in each construction segment or room 10 Retrofitting If cables are inserted later in the PYROLINE Con BSK fire protection duct then the proper construction...

Page 57: ...r protective work clothing such as safety shoes and helmets 12 1 Dismantling PYROLINE Con D BSK 1 Dismantle the wall connection frame 2 Slacken the duct cover unions and remove the duct cover 3 Remove...

Page 58: ...nd fastenings of the fire protection duct can be massively impaired in their function and can fall Falling components can cause serious injuries During disposal proceed with extreme caution and before...

Page 59: ...272 End piece I120 E90 BSKD12 K0511 BSKD12 E0521 7215274 End piece I120 E90 BSKD12 K0521 BSKD12 E1021 7215277 End piece I120 E90 BSKD12 K1021 BSKD W0511 7215312 Separating bracket BSKD09 K0511 BSKD12...

Page 60: ...BSKH09 E0506 7215591 End piece I90 E30 BSKH09 K0506 BSKH09 E0511 7215593 End piece I90 E30 BSKH09 K0511 BSKH09 E0521 7215595 End piece I90 E30 BSKH09 K0521 BSKH09 E1021 7215597 End piece I90 E30 BSKH...

Page 61: ...61 EN Mounting instructions PYROLINE BSK fire protection duct...

Page 62: ...OBO Bettermann Holding GmbH Co KG P O Box 1120 58694 Menden GERMANY Customer Service Germany Tel 49 0 2373 89 1700 Fax 49 0 2373 89 1238 E mail info obo de www obo bettermann com OBORD 200323 05 2022...