OBO Bettermann PYROLINE Rapid, Mounting Instructions

Page 1: ...11 2019 EN PYROLINE Rapid fire protection duct Mounting instructions Building Connections...

Page 2: ...2019 OBO Bettermann Holding GmbH Co KG Reprinting even of extracts as well as photographic or electronic reproduction are prohibited PYROLINE Rapid fire protection duct Mounting instructions...

Page 3: ...n support system 16 4 Mounting basics 17 4 1 Fastening material 17 4 2 Necessary tools 18 4 3 Shortening cables 18 4 4 Inserting locking brackets 19 4 5 Using lid support 20 4 6 Routing cables 21 5 Di...

Page 4: ...ounting a wall ceiling penetration 62 6 3 9 Mounting an end piece 66 7 Creating cable outlets 68 7 1 Creating an individual outlet 68 7 2 Creating a multiple outlet 68 7 3 Creating a rear side cable o...

Page 5: ...3 Types of safety information WARNING Type of risk Shows a possibly risky situation If the situation is not avoided then death or serious injury may result CAUTION Type of risk Shows a possibly risky...

Page 6: ...t have a sufficient carrying capacity and be suitable for the appropriate fire protection tested fastening material For this reason dry lightweight construction walls are only partially suitable and s...

Page 7: ...different dimensions BSKM 1025 in 100 mm height 250 mm width BSKM 0711 in 70 mm height 110 mm width and BSKM 0407 in 40 mm height 70 mm width In addition the system con tains fittings corners sloping...

Page 8: ...nting on the ceiling wall or floor and mounting on a support system With direct mounting ducts and fittings are screwed directly to the fasten ing substrate See also 5 Direct mounting on the ceiling w...

Page 9: ...ry lightweight construction walls are only partially suita ble for fastening the fire protection duct system If they fulfil the required fire resistance class threaded rods can be used for fastening e...

Page 10: ...pping screw BSKM S 4008 3498092 6 Locking bracket RKV3V 6288700 7 Lid support BSKM DS 1025 7216474 8 Reducer BSKM RE 1025 7216404 7216631 9 T branch piece BSKM TA 1025 7216462 7216645 10 Wall connecti...

Page 11: ...able clamp for wall mounting BSKM BW 0711 7216370 5 Self tapping screw BSKM S 4008 3498092 6 Locking bracket RKV3V 6288700 7 Reducer BSKM RE 0711 7216393 7216624 8 T branch piece BSKM TA 0711 7216362...

Page 12: ...7 7216512 7216513 4 Self tapping screw BSKM S 4008 3498092 5 Locking bracket RKV3V 6288700 6 90 internal corner BSKM IE 0407 7216528 7216508 7 90 external corner BSKM AE 0407 7216520 7216504 8 Reducer...

Page 13: ...vertical bend BSKM ES 1025 7216450 7216642 with lock plate contained in scope of delivery 6 45 falling vertical bend BSKM EF 1025 7216455 7216643 with lock plate contained in scope of delivery 7 Lid...

Page 14: ...oduct description 14 Support plate BSKM AD 1025 7216415 7216635 with duct connector BSKM VD 1025 7216410 7216633 Not shown Locking bracket RKV3V self tapping screw BSKM S 4008 and foam seal BSKM KA 10...

Page 15: ...366 7216616 with lock plate BSKM GR 0711 7216368 7216617 6 45 rising vertical bend BSKM ES 0711 7216350 7216610 with lock plate contained in scope of delivery 7 45 falling vertical bend BSKM EF 0711 7...

Page 16: ...T reducing branch piece BSKM TR 0711 7216366 7216616 5 T reducing branch piece BSKM TRK 1025 7216467 7216648 6 Reducer BSKM RE 0711 7216393 7216624 7 End piece BSKM VK 0407 7216560 7216561 with suppor...

Page 17: ...se are very difficult to remove from the fastening substrate WARNING Risk of falling down in the event of fire When heated strongly plastic anchors lose their support capacity Do not use standard plas...

Page 18: ...t hazardous If neces sary carry out the cutting operation in a well ventilated location When cutting with an angle grinder it may occur that the fire protection material swells up slightly at the cut...

Page 19: ...long duct sections with the following spacing see Fig 13 500 500 500 250 250 RKV3V Fig 13 Number and spacing of the locking brackets in the duct lid With shortened duct sections ensure that there are...

Page 20: ...fitting if there is a fire Note Mounting the lid support is only necessary if the lid is mounted on the duct base from above In the case of direct ceiling mounting the lid sup port does not need to b...

Page 21: ...lling in the cables Use suitable pulling apparatus to pull the cables into the duct system in a straight direction Use an appropriate aid at the start of the cable e g cable hose drawbar eye Use suita...

Page 22: ...e fastening points are arranged diag onally as shown in Fig 18 and Fig 19 does not apply to BSKM 0407 5 1 Basic mounting procedure Shorten ducts as necessary Open the duct lid Screw the duct to the ce...

Page 23: ...Note the hole pattern as shown in Fig 18 19 or 20 Note that the holes must be positioned in an offset manner Fig 17 Pierce the fire protection coating at the drill holes example BSKM 0407 400 400 400...

Page 24: ...n the screws Fix the duct to the inner holes together with cable clamps for ceiling mounting BSKM BD 0711 or BSKM BD 1025 see Fig 16 on page 23 Slacken the external fastenings push in the cable clamps...

Page 25: ...in the top row and two in the bottom row does not apply to BSKM 0407 400 400 400 400 400 200 200 200 100 100 100 BSKM 1025 100 100 Fig 21 Hole pattern for wall mounting BSKM 1025 400 400 400 400 400 2...

Page 26: ...mm see Fig 11 on page 17 Clean the drill holes carefully e g through suction or blowing out Fasten the duct to the substrate Insert cables Push the duct lid on firmly Attach the connector see 5 4 Conn...

Page 27: ...n the cable clamps through 90 in a clockwise direction 2 To finally fix the cable clamps in the duct bend the punched locking bar approx 45 to the left 3 using a flat screwdriver Fig 25 1 2 90 3 45 Tu...

Page 28: ...moke proof max 10 mm Fig 26 Fixing duct sections with connectors For corner connections use the connectors for corner mounting BSKM VE or otherwise the connectors BSKM VD see Fig 27 Ensure that the jo...

Page 29: ...ucts must run to the wall or ceiling at a 90 angle If there is a fire to prevent heat transfer within the wall inside a duct to the connection duct the wall may not be penetrated with a single duct pi...

Page 30: ...For I120 see 5 6 6 Mounting a reducer on page 36 BSKM 0407 0711 1025 BSKM 0407 0711 1025 I30 I60 I90 5 10 mm 1 5 6 4 2 3 Fig 29 Wall penetration through dry lightweight construction wall 1 Ceiling 2...

Page 31: ...ey overlap The overlapping of the flat angle BSKM FW 0407 BSKM FW 0711 and BSKM FW 1025 ensures the necessary tightness Attach the flat angle and fix it e g with six fire protection bolt ties see 4 1...

Page 32: ...protection bolt ties see 4 1 Fastening material on page 17 BSKM AE 0407 BSKM AE 0711 BSKM AE 1025 Fig 32 Mounting an external corner 5 6 3 Mounting an internal corner Do not mount ducts at a 90 angle...

Page 33: ...erlapping of the T branch piece BSKM TA 0407 BSKM TA 0711 or BSKM TA 1025 ensures the necessary tightness Attach the T branch piece and fix it e g with four fire protection bolt ties see 4 1 Fastening...

Page 34: ...t branch section of width 70 mm BSKM 0407 110 mm wide duct routing BSKM 0711 to a right angled duct branch section of width 70 mm BSKM 0407 Do not mount ducts at a 90 angle as shown in Fig 36 and Fig...

Page 35: ...NE Rapid fire protection duct EN 35 Direct mounting on the ceiling wall or floor BSKM TR 0711 max 2 mm max 110 mm BSKM TR 1025 max 150 mm max 2 mm BSKM TRK 1025 max 110 mm max 2 mm Fig 37 Mounting spa...

Page 36: ...0711 BSKM 0711 BSKM 0407 BSKM 1025 BSKM 0711 Fig 38 Mounting a reducer 5 6 7 Mounting a wall ceiling penetration With wall or ceiling penetrations for the achievement of the fire resist ance class I3...

Page 37: ...t ties see 4 1 Fastening material on page 17 BSKM WA 0711 BSKM WA 1025 Fig 39 Mounting a wall penetration for fire resistance class I120 5 6 8 Mounting an end piece The end piece closes off the end of...

Page 38: ...and or lock plates are supported by a washer and two nuts support nut and lock nut Fig 41 Securing support profiles using nuts and lock nuts 6 1 Mounting a fire protection duct Fire protection ducts...

Page 39: ...ally except with a height change with the appropriate fittings such as external internal corner or vertical bends Only this will guarantee secure screwing to support pro files lock plates as well as t...

Page 40: ...trip to the support profile Fasten the support profile to the threaded rods with washers and nuts support nut and lock nut at the desired height Shorten the ducts as necessary and then re drill the du...

Page 41: ...Fig 44 Mounting a fire protection duct on a support profile The maximum support spacing is 1 metre Duct sections with a larger spacing must be additionally supported with a support profile Duct con n...

Page 42: ...natively you can drill through the ducts at their support point and fas ten them to the profile rail with a combination of M6 bolt nut and washer After filling with cables seal the joint between the t...

Page 43: ...asher After filling with cables seal the joint between the two ducts with a combination of a support plate BSKM AD 0407 BSKM AD 0711 or BSKM AD 1025 and duct connector BSKM VD 0407 BSKM VD 1025 or BSK...

Page 44: ...For masonry fire protection bolt tie MMS plus 10x80 We recommend a maximum distance of 100 mm between the support element and the joint Fasten the duct to the bracket with a combination of M6 bolt nu...

Page 45: ...ing a wall ceiling penetration on page 62 The wall con nection fitting is only available for BSKM 0711 and BSKM 1025 The wall penetration can be created in a solid wall or a dry construction wall ligh...

Page 46: ...penetration through solid wall 1 Ceiling 2 Solid wall 3 Mineral wool insulation mate rial class A1 melting point 1 000 C e g OBO MIW 4 Gap between ducts 5 10 mm 5 Mineral fibre plate as support profi...

Page 47: ...1 Wall penetration through dry lightweight construction wall 1 Ceiling 2 Dry construction wall with heat insulation 3 Mineral wool insulation mater ial class A1 melting point 1 000 C e g OBO MIW 4 Gap...

Page 48: ...the desired height 3 Shorten the ducts as necessary and then re drill the duct fastening holes see Fig 12 on page 18 If necessary use locking brackets for the duct lid see 4 4 Inserting locking brack...

Page 49: ...Mounting instructions PYROLINE Rapid fire protection duct EN 49 Mounting on a support system Fig 52 1 2 3 4 5 6 7 8 Mounting flat angles...

Page 50: ...drill the duct fastening holes see Fig 12 on page 18 If necessary use locking brackets for the duct lid see 4 4 Inserting locking brackets on page 19 Remove the duct lid and fix the duct sections wit...

Page 51: ...Mounting instructions PYROLINE Rapid fire protection duct EN 51 Mounting on a support system Fig 53 1 2 3 4 5 6 7 8 Mounting an external corner...

Page 52: ...drill the duct fastening holes see Fig 12 on page 18 If necessary use locking brackets for the duct lid see 4 4 Inserting locking brackets on page 19 Remove the duct lid and fix the duct sections wit...

Page 53: ...Mounting instructions PYROLINE Rapid fire protection duct EN 53 Mounting on a support system Fig 54 1 2 3 4 5 6 7 8 Mounting an internal corner...

Page 54: ...ght 2 Shorten the ducts as necessary and then re drill the duct fastening holes see Fig 12 on page 18 If necessary use locking brackets for the duct lid see 4 4 Inserting locking brackets on page 19 R...

Page 55: ...Mounting instructions PYROLINE Rapid fire protection duct EN 55 Mounting on a support system Fig 56 1 2 3 4 5 6 7 Mounting vertical bends...

Page 56: ...re drill the duct fastening holes see Fig 12 on page 18 If necessary use locking brackets for the duct lid see 4 4 Inserting locking brackets on page 19 Remove the duct lid and fix the duct sections w...

Page 57: ...Mounting instructions PYROLINE Rapid fire protection duct EN 57 Mounting on a support system Fig 57 1 2 3 4 5 6 7 8 Mounting a T branch piece...

Page 58: ...the threaded rods to the ceiling and fasten the lock plate to the threaded rods with washers and nuts at the desired height 3 Shorten the ducts as necessary and then re drill the duct fastening holes...

Page 59: ...Mounting instructions PYROLINE Rapid fire protection duct EN 59 Mounting on a support system Fig 58 1 2 3 4 5 6 7 8 Mounting a T reducing branch piece...

Page 60: ...rs and nuts at the desired height 3 Shorten the ducts as necessary and then re drill the duct fastening holes see Fig 12 on page 18 If necessary use locking brackets for the duct lid see 4 4 Inserting...

Page 61: ...Mounting instructions PYROLINE Rapid fire protection duct EN 61 Mounting on a support system BSKM RE 1025 BSKM RE 0711 BSKM 1025 BSKM 0711 BSKM 0711 BSKM 0407 1 2 3 4 5 6 7 8 Fig 59 Mounting a reducer...

Page 62: ...25 max 1 m 5 10 mm Fig 60 Wall penetration through solid wall Note Observe the minimum wall thicknesses according to the fire resistance class I30 min 75 mm I60 I120 min 100 mm See Fig 61 1 Stick the...

Page 63: ...tection bolt ties e g MMS plus 7 5x50 in such a way that the fitting is pressed evenly against the duct and the wall thus closing the wall connection tightly 8 Using connecting screws contained in the...

Page 64: ...aded rods Fasten the lock plate with the threaded rods washers and nuts to the bottom edge of the wall opening at the desired height 2 Shorten the cables as necessary If necessary use locking brackets...

Page 65: ...on plate with threaded rods nuts and washers in such a way that the fitting is pressed evenly against the duct and the wall thus closing the wall connection tightly 8 Using the connecting screw contai...

Page 66: ...ing and fasten the support profile to the threaded rods with washers and nuts at the desired height 3 Shorten the ducts as necessary and then re drill the duct fastening holes see Fig 12 on page 18 If...

Page 67: ...Mounting instructions PYROLINE Rapid fire protection duct EN 67 Mounting on a support system Fig 64 1 2 3 4 5 6 7 8 Mounting an end piece...

Page 68: ...de burr them carefully Attach the cable gland min 200 mm Fig 65 Creating an individual cable outlet 7 2 Creating a multiple outlet Use the foam seal BSKM KA 0407 BSKM KA 0711 or BSKM KA 1025 to run c...

Page 69: ...Mounting instructions PYROLINE Rapid fire protection duct EN 69 Creating cable outlets 40 mm BSKM KA 0407 BSKM KA 0711 BSKM KA 1025 1 2 3 4 Fig 66 Creating a multiple cable outlet...

Page 70: ...and seal the multiple outlet with a foam seal BSKM KA 0407 BSKM KA 0711 or BSKM KA 1025 as shown below see Fig 67 Note In a T branch piece the distance from a multiple outlet to a wall ceiling penetra...

Page 71: ...opening diameter for BSKM 0711 and BSKM 1025 is 80 mm and 40 mm for BSKM 0407 Create an opening on the rear side of the duct e g with a step drill Carefully de burr the edges Run the core drill hole...

Page 72: ...ct sections see Fig 69 Note Turn the connecting screws in such a way that the screw head is pushed firmly against the duct lid creating an electrically conductive connection However neither the connec...

Page 73: ...tection duct system the installation engineer completes a declaration of conform ity and hands it over to the client for documentation purposes In this way they certify that the requirements of the ge...

Page 74: ...utes See also 4 6 Routing cables on page 21 Here is how to install cables at a later date Dismantle connectors and fittings Open the duct lid Insert cables Attach the duct lid firmly Attach the connec...

Page 75: ...without continuing cables direct mounting see 5 6 8 Mounting an end piece on page 37 support system mounting see 6 3 9 Mounting an end piece on page 66 10 2 1 Wall penetration smaller than or the same...

Page 76: ...hieve as high a density as possible Finally seal the mineral wool with a layer of filler 4 min thickness 2 mm BSKM 0407 max 350 mm BSKM 0407 max 350 mm 1 2 3 4 Fig 73 Wall end cover within the wall fo...

Page 77: ...the cables 2 using an approved insulation system e g PYRO SIT NG or PYRO PLUG Mini The fire re sistance class of the wall determines which insulation must be used Close off the butt of the fire protec...

Page 78: ...letely removed and disposed of The cables must also be replaced and reinstalled We recommend obtaining the advice of the local fire damage restorer during disposal CAUTION Danger from corrosive effect...

Page 79: ...22 x 62 0 20 2 BSKM AD 0711 7216315 Support profile 220 x 12 x 67 0 44 2 BSKM AE 0711 7216320 External corner 174 x 170 x 170 1 28 1 BSKM GA 0711 7216325 Lock plate external corner 95 x 95 x 220 0 99...

Page 80: ...34 x 45 x 64 0 31 2 BSKM AE 0407 RW 7216504 External corner 134 x 110 x 110 0 61 1 BSKM GA 0407 RW 7216505 Lock plate external corner 65 x 65 x 180 0 57 2 BSKM IE 0407 RW 7216508 Internal corner 134 x...

Page 81: ...350 2 63 1 BSKM GT 1025 RW 7216646 Lock plate T branch piece 350 x 360 x 3 3 13 2 BSKM RE 1025 RW 7216631 Reducer 314 x 108 x 61 0 73 1 BSKM RG 1025 RW 7216632 Lock plate reducer 360 x 12 x 67 0 73 2...

Page 82: ...VM25 SGR 2022849 V TEC cable outlet plastic M25 x 1 5 0 013 V TEC VM32 SGR 2022851 V TEC cable outlet plastic M32 x 1 5 0 022 V TEC VM40 SGR 2022853 V TEC cable outlet plastic M40 x 1 5 0 034 V TEC VM...

Page 83: ...bject of approval has been completed and erected professionally with respect to all details and in compliance with all provisions of the general construction test approval No Z 19 30 2229 of Deutsches...

Page 84: ...olding GmbH Co KG P O Box 1120 58694 Menden Germany Customer Service Germany Tel 49 0 2371 7899 2000 Fax 49 0 2371 7899 2500 E mail info obo de www obo bettermann com OBORD 190448 Date 11 2019 EN Buil...