Oce VarioPrint 6000 series, User Manual

Page 1: ...Oc VarioPrint 6000 series Oc User manual Maintenance tasks...

Page 2: ...ssion from Oc Oc makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose Fu...

Page 3: ...6000 series are registered trademarks of Oc Technologies B V Products in this publication are referred to by their general trade names In most if not all cases these designations are claimed as tradem...

Page 4: ...4 Trademarks...

Page 5: ...uired maintenance 13 Chapter 2 Maintenance tasks Level 1 15 Replace the cleaners 16 Lock the clean unit left 29 Lock the clean unit right 31 Chapter 3 Maintenance tasks Level 2 33 Remove sheets from t...

Page 6: ...6 Table of Contents...

Page 7: ...7 Chapter 1 Introduction...

Page 8: ...tant additional information or are about the prevention of damage to your properties Note Attention and Caution Caution A part marked with Caution contains information to prevent personal injury Atten...

Page 9: ...e User Manuals The following table provides an overview of the main content of the user manuals 1 1 Main Content of the User Manuals User Manual Main content Operating information Overview of the main...

Page 10: ...the maintenance tasks it is recommended to define a maintenance PIN in the Settings Editor Then the operator panel asks for the maintenance PIN when you start the first task of a maintenance session A...

Page 11: ...areas of the printer Remove sheets from the process modules on page 34 Clean the OPC belts Clean the OPC belt left on page 49 Clean the OPC belt right on page 54 2 Overview of the maintenance tasks 2...

Page 12: ...Start maintenance button the actual maintenance screen appears The maintenance screen After you press the Start maintenance button in the System view the maintenance screen appears The maintenance scr...

Page 13: ...rmation is regularly updated The following table describes what you must do when the maintenance icon is blue orange or red 3 Solve a paper jam in hot areas of the machine When a paper jam occurs in t...

Page 14: ...14 Chapter 1 Introduction Determine the required maintenance...

Page 15: ...15 Chapter 2 Maintenance tasks Level 1...

Page 16: ...s required soon or immediately Before you begin Make sure that you have 2 new spiral cleaners and 2 new sheet cleaners at hand Required tools D wrench supplied with the machine Socket wrench 10 suppli...

Page 17: ...3 Lift the right hand top cover to the upper position 1 4 Lift the left hand top cover to the upper position 2 6 6 Lift the top covers Caution Hot area Use heat resistant gloves Caution Make sure tha...

Page 18: ...he left hand inner cover Caution Make sure that the right hand inner cover is locked in the upper position 7 Lift the right hand inner cover to the upper position 8 8 Lift the right hand inner cover U...

Page 19: ...n units Caution Hot area Use heat resistant gloves Caution Make sure that both clean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position...

Page 20: ...heet cleaners Caution Hot area Use heat resistant gloves Attention Do not remove a layer of the sheet cleaner when the cleaner is inside the machine 1 Press both red leaf springs at the end of the rig...

Page 21: ...21 Replace the cleaners 2 Remove the sheet cleaner 12 12 Remove the sheet cleaners 3 Repeat the steps 1 and 2 for the left hand sheet cleaner...

Page 22: ...sks Level 1 Replace the cleaners Remove the spiral cleaners Caution Hot area Use heat resistant gloves 1 Press both red leaf springs at the end of the right hand spiral cleaner outwards 13 13 Press th...

Page 23: ...for the left hand spiral cleaner Recondition the sheet cleaners 1 Remove 1 layer and an extra 2 3 cm about 1 inch of both sheet cleaners including the old adhesive strip 1 2 Use heat resistant adhesiv...

Page 24: ...leaner if the cylinder does not contain enough clean sheet paper Install the spiral cleaners 1 Lock the right hand spiral cleaner between the red leaf springs 16 16 Install the spiral cleaners 2 Repea...

Page 25: ...ers Install the sheet cleaners 1 Lock the right hand sheet cleaner between the red leaf springs 17 17 Install the sheet cleaners 2 Repeat step 1 for the left hand sheet cleaner Note The sheet cleaners...

Page 26: ...o unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the left...

Page 27: ...r 20 20 Close the right hand inner cover 2 Lift the right hand top cover to the upper position 1 3 Unlock and lower the left hand inner cover 2 21 21 Close the left hand inner cover 4 Close the left h...

Page 28: ...Replace the cleaners Finish the maintenance task 1 Close the front doors 2 Use socket wrench 10 to tighten the bolt of the front doors 23 23 Close the front doors 3 On the operator panel confirm that...

Page 29: ...restart the machine If you accidentally forgot to lock a clean unit after you replaced the cleaners the machine will detect this during the initialization Then the operator panel will display this mai...

Page 30: ...eft 3 Use the D wrench to turn N1 clockwise 25 25 Lock the clean unit 4 Close the front doors 5 Use socket wrench 10 to tighten the bolt of the front doors 26 26 Close the front doors 6 On the operato...

Page 31: ...restart the machine If you accidentally forgot to lock a clean unit after you replaced the cleaners the machine will detect this during the initialization Then the operator panel will display this ma...

Page 32: ...ight 3 Use the D wrench to turn M1 clockwise 28 28 Lock the clean unit 4 Close the front doors 5 Use socket wrench 10 to tighten the bolt of the front doors 29 29 Close the front doors 6 On the operat...

Page 33: ...33 Chapter 3 Maintenance tasks Level 2...

Page 34: ...the sheets Required tools D wrench supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Adhesive tape supplied with the machine Caution...

Page 35: ...the front doors 1 2 Open the front doors 2 31 31 Open the front doors Remove sheets at the top cover 1 Remove the sheets at the top cover 1 2 Lift the right hand top cover to the upper position 2 3 Li...

Page 36: ...in the upper position 1 Remove the sheets at the inner covers 2 Unlock the left hand inner cover and lift the left hand inner cover to the upper position 2 3 Unlock and lower the right hand top cover...

Page 37: ...straight and in horizontal direction 35 35 Remove the sheets from the receiving unit 6 Use the D wrench to turn the axle of the transfuse pinch clockwise The transfuse pinch gets unlocked 36 36 Unloc...

Page 38: ...ve sheets from the registration unit 1 Turn handle C1 clockwise 1 2 Open drawer C1 2 Note Opening the drawer can be difficult due to jammed media 38 38 Open the registration unit 3 Remove the sheets a...

Page 39: ...sheets from the process modules Caution Hot area 4 Remove the sheets below the preheat unit 40 40 Remove the sheets below the preheat unit 5 Close drawer C1 Note Do not turn handle C1 41 41 Close dra...

Page 40: ...it Caution Hot area Use heat resistant gloves 1 Loosen the bolts of the preheat unit to unlock the preheat unit 42 42 Unlock the preheat unit 2 Pull out the unit as far as possible 43 43 Pull the unit...

Page 41: ...left hand side is on top Disassemble and assemble the preheat unit Caution Hot area Use heat resistant gloves 1 Press both red leaf springs at the preheat unit plate outwards and pull out the plate 45...

Page 42: ...the preheat unit 4 Remove the sheets below the transfer unit 48 48 Remove the sheets below the transfer unit Install the preheat unit Caution Hot area Use heat resistant gloves 1 Put the slider wheels...

Page 43: ...horizontal position and push the unit into the machine 50 50 Push the preheat unit into the machine 3 Tighten the bolts of the preheat unit 51 51 Tighten the bolts 4 Turn handle C1 anticlockwise to l...

Page 44: ...s 1 Use the D wrench to turn N1 counter clockwise 2 Use the D wrench to turn M1 counter clockwise 53 53 Unlock the clean units Lift the clean units Caution Hot area Use heat resistant gloves Caution M...

Page 45: ...step 5 4 Press No if the spiral cleaners do not have sheets on them 5 Press Y es if there is a sheet on one of the spiral cleaners Now you must follow the procedures for removing reconditioning and in...

Page 46: ...s from the process modules 4 Lower the left hand clean unit into the locked position 4 55 55 Lower the clean units Lock the clean units 1 Use the D wrench to turn N1 clockwise 2 Use the D wrench to tu...

Page 47: ...nner cover 57 57 Close the right hand inner cover 2 Lift the right hand top cover to the upper position 1 3 Unlock and lower the left hand inner cover 2 58 58 Close the left hand inner cover 4 Close t...

Page 48: ...sheets from the process modules Finish the maintenance task 1 Close the front doors 2 Use socket wrench 10 to tighten the bolt of the front doors 60 60 Close the front doors 3 On the operator panel co...

Page 49: ...ct the same location Before you begin Make sure that you have the Cleaner P and the offset pads at hand Required tools D wrench supplied with the machine Socket wrench 10 supplied with the machine Hea...

Page 50: ...e the D wrench to push and turn L2 counter clockwise 3 Use the D wrench to push and turn L3 counter clockwise 4 Use the D wrench to push and turn L4 counter clockwise 5 Use the D wrench to turn L5 clo...

Page 51: ...he OPC pulley 2 Apply a small amount of Cleaner P on an offset pad 3 Clean the spot with this offset pad 4 Carefully remove all Cleaner P from the OPC belt Use new offset pads for this Lock the OPC un...

Page 52: ...the D wrench to turn L5 counter clockwise into the locked position 4 Use the D wrench to turn L4 clockwise into the locked position 5 Use the D wrench to turn L3 clockwise into the locked position 6 U...

Page 53: ...left Finish the maintenance task 1 Close the front doors 2 Use socket wrench 10 to tighten the bolt of the front doors 68 68 Close the front doors 3 On the operator panel confirm that you successfully...

Page 54: ...ffset pads at hand Required tools D wrench supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Adhesive tape supplied with the machine...

Page 55: ...n the OPC belt right 5 Use the D wrench to turn K5 counter clockwise 70 70 Unlock the OPC unit 6 Use the red handle to move the OPC unit as far outward as possible 71 71 Move the OPC unit out K1 K2 K3...

Page 56: ...ble 72 72 Rotate the OPC pulley 2 Apply a small amount of Cleaner P on an offset pad 3 Clean the spot with this offset pad 4 Carefully remove all Cleaner P from the OPC belt Use new offset pads for th...

Page 57: ...ise into the locked position 4 Use the D wrench to turn K4 counter clockwise into the locked position 5 Use the D wrench to turn K3 counter clockwise into the locked position 6 Use the D wrench to tur...

Page 58: ...lean the OPC belt right Finish the maintenance task 1 Close the front doors 2 Use socket wrench 10 to tighten the bolt of the front doors 76 76 Close the front doors 3 On the operator panel confirm th...

Page 59: ...59 Appendix A Miscellaneous...

Page 60: ...mat of this manual convenient in size readability and arrangement page layout chapter order etc O Y es O No Could you find the information you were looking for O Always O Most of the times O Sometimes...

Page 61: ...in your occupation Name Occupation Company Phone Address City Country Please return this sheet to Oc Technologies B V For the attention of ITC User Documentation P O Box 101 5900 MA Venlo The Netherl...

Page 62: ...ge Street Suite 1100 Toronto Ontario M2N 6K8 Canada http www oce ca Oc Office Equipment Beijing Co Ltd Xu Mu Cheng Chaoyang District Beijing 100028 China http www oce com cn Oc Czech Republic ltd Hanu...

Page 63: ...Bhd 3 01 Level 3 Wisma Academy Lot 4A Jalan 19 1 46300 Petaling Jaya Selangor Darul Ehsan Malaysia http www ocemal com my Oc Mexico S A de C V Prolongaci n Reforma 1236 4to Piso Col Santa F Del Cuajim...

Page 64: ...need Oc Espa a SA Business Park Mas Blau Osona 2 08820 El Prat de Llobregat Barcelona Spain http www oce es Oc Svenska AB Sollentunav gen 84 191 27 Sollentuna Sweden http www oce se Oc Schweiz AG S ge...

Page 65: ...the manuals 9 D Determine the required maintenance 13 L Lock Clean unit left 29 Clean unit right 31 M Maintenance Level 1 10 Level 2 10 Maintenance levels 10 Maintenance screen 10 O OPC belt Left 49 R...

Page 66: ...66 Index...