background image

DISCOVER 

D3

.

 

 

INSTALL & OPERATION MANUAL 

 
 

 

4.2 ELECTRICAL INSTALLATION (12/24V DC) 

 

 

Additional items required not supplied by OceanLED: 

 

Junction box* / waterproof connectors

 

 

Sufficient cable to connect to DC Power Pack

 

*Optional 4-Way Junction box available from OceanLED.  Please contact OceanLED or your representative for further information. 

 
Always consult a qualified electrician when connecting OceanLED light fixtures. 
 
When connecting light units, please note that all OceanLED lights will operate within a specific voltage range. 
Please check the electrical information to ensure cable gauge follow the recommendations. 
 
Never  leave  the  bare  cables  unprotected.  Take  care  to  not  leave  the  bare  wire  ends  in  bilge  water  before 
making the waterproof connections. Water deposits in the connectors and cables will cause corrosion. Over 
time water can also work its way into the unit along the inside of the cable due to capillary action causing the 
light to fail. This will NOT be covered under warranty. 
 
For complete instructions on DC connections, please refer to ABYC codes of practice and other applicable 
codes and ordinates for DC connections. 
 
Where multiple lights are fitted, and especially on 12V systems, it is advised to use a relay system to supply 
the switched power to the lights, to reduce load on the switch and voltage drops caused by long cable runs 
to the switch location. 

 

1.  Depending on the model and number of lights installed, you will need to pull the correct sized power cable from 

the DC power source (breaker/fuse panel) to the light locations to supply constant power to the light units. It is 
imperative that the correct sized tinned marine grade cable is used to avoid voltage drop issues. 

See Chapter 7: Appendix for recommended cable gauges. 

2.  Using waterproof butt splices or IP66 waterproof junction boxes, make the connections at either end of the 

system to attach the lights to the DC system. Make sure  any heatshrink used completely encapsulates the 
outer wire sheath (the use of glue-lined heat shrink is highly recommended to ensure water tightness). 

Never install a new light fixture then leave the vessel in the water unchecked for several days. 
 

3.  It is imperative that either the OceanLED supplied fuse on each power line to each light or a suitable protection 

device is used to protect the cable/light unit. Failure to do so will void the warranty. See table in Chapter 2: 
Power  Consumption  and  Recommended  Fuse  values.    Make  sure  any  heatshrink  used  completely 
encapsulates the outer wire sheath (the use of glue-lined heat shrink is highly recommended to ensure water 
tightness). 
 

4.  Secure cables ensuring where the cable exits the light it is not under undue stress. Finish and test the light units 

BEFORE

 the vessel goes into the water. 

Discover D3 

Kit Includes 

Fuse Kit

 

Summary of Contents for DISCOVER D3

Page 1: ...LIGHT YEARS AHEAD WWW OCEANLED COM OceanLED MANUAL DISCOVER D3 REVISION 1 INSTALLATION OPERATION MANUAL DISCOVER D3...

Page 2: ...le and connections exposed to underwater submersion will not be covered by warranty Never connect disconnect lights with power applied as irreversible damage may occur Ensure polarity of power connect...

Page 3: ...TIONS 13 7 Appendix 15 7 1 OVERALL DIMENSIONS 15 7 2 DRILLING TEMPLATE 15 7 3 CABLE GAUGE CHART 12V 16 7 4 CABLE GAUGE CHART 24V 17 8 Warranty 19 PRETEST Always test the lights prior to installation F...

Page 4: ...hull thickness is below the maximum 50mm 2 4 Make sure the lights have been fitted following the correct orientation 5 Correct marine sealant applied evenly around bezel Ensure fully watertight seal...

Page 5: ...re and supply voltage fluctuations This is to ensure your lights are always receiving the proper voltage and to ensure the power supply is not overloaded causing premature failure Use chart below in d...

Page 6: ...o will invalidate your warranty If lights are assembled in a conductive or wooden hull suitable fastening marine grade need to be used The fastenings then should be bonded to the vessel cathodic prote...

Page 7: ...LED Please contact OceanLED or your representative for further information OceanLED recommends dry fitting all products Before applying sealant please ensure the surface is clean of any dust dirt or g...

Page 8: ...the hole Ensure the correct orientation of the light unit with the logo facing upwards and mounting holes aligning with the pre drilled pilot holes 2 Insert the light into the hull pressing the light...

Page 9: ...sfied that the unit is fully tightened you will notice that sealant has squeezed out from around the perimeter of the light Using a cloth wipe off excess sealant to leave a clean seal If you do not se...

Page 10: ...on the switch and voltage drops caused by long cable runs to the switch location 1 Depending on the model and number of lights installed you will need to pull the correct sized power cable from the D...

Page 11: ...DISCOVER D3 INSTALL OPERATION MANUAL 10 Fuse Kit Connection Overview 12 24V DC Connection Diagram...

Page 12: ...void the warranty Please do not use any un authorised cleaning products to remove excess paint or antifoul off the bezel OceanLED recommends using Isopropyl Alcohol IPA only 4 4 TEST YOUR INSTALLATIO...

Page 13: ...d with a specialized Tritonium coating which helps to prevent marine growth from adhering to the lens Lights should be cleaned with a soft boat brush bi weekly or as needed to keep the lens of the lig...

Page 14: ...rectly and recommended cable gauge has been used Poor electrical connection Remake connection and seal joint correctly Confirm all LEDs are illuminated 1 or more LEDs are not working Contact your deal...

Page 15: ...been located Then rectify the problem and seal joint correctly Check that the electrical connections between the supply cable and the light circuit breaker or fuse have been made correctly Poor electr...

Page 16: ...DISCOVER D3 INSTALL OPERATION MANUAL 15 7 Appendix 7 1 OVERALL DIMENSIONS 7 2 DRILLING TEMPLATE Print A4 at 100 for correct scaling...

Page 17: ...8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 2 0 AWG 40 45 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 2 0 AWG 45 50 12 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 2 0 AW...

Page 18: ...10 AWG 10 AWG 8 AWG 6 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 40 45 14 AWG 12 AWG 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 4 AWG 2 AWG 2 AWG 45 50 14 AWG 12 AWG 10 AWG 8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG...

Page 19: ...DISCOVER D3 INSTALL OPERATION MANUAL 18...

Page 20: ...ved Specifications are subject to change without notice Trademarks are the property of Ocean LED Marine LTD www oceanled com Ocean LED Marine LTD Ocean LED USA LLC Unit 1 Jacknell Road Dodwells Bridge...

Reviews: