Oden Control P220L, User Manual

Page 1: ...User s guide installation and maintenance manual oden p30 Oden Control www odencontrol se ...

Page 2: ...3 Technical description 4 4 Mechanical installation 7 5 Electric connection 10 6 The calibration system 11 7 OVP Oden Valve Program 13 8 Maintenance 15 9 Trouble shooting 16 10 Tips 17 Appendix Technical specifications Drawings Electrical connection Version 2009 04 17 ...

Page 3: ...pes of valves on the market Oden actuator characteristic Oden actuator features High accuracy 24 V DC High reliability Analogue control 4 20 mA Quick and easy to install Programmable by Oden Valve Program Low weight Automatic calibration No maintenance required Sealing IP 67 68 Fits most valves on the market 2 2 Summary of the Oden product range Turning actuators Turning actuators P30R P30EXR ATEX...

Page 4: ... followed and necessary steps to prevent accidents must be taken This manual deals with the following types of Oden actuators P30R L In Swedish Läs noggrant denna manual före installation och idrifttagande liksom vid service av ställdonet Detta ställdon får endast användas till att styra ventiler och liknande objekt Felaktig användning kan skada ställdonet och därmed kan inte funktionen garanteras...

Page 5: ...is fed by 24 V DC The control signal and the position signal are analogue 4 20 mA All parameters such as torque speed and working range are set by the OVP software Oden Valve Program The parameter settings in the software are stored in a permanent memory and cannot be lost even during an extended power failure Features such as automatic power calibration automatic time calibration and the shut off...

Page 6: ...complying with valve flange type F05 and F07 The screws and washers are used to fit the flange adapter to the turning unit 30R3 3 5 30L Linear module 30L1 40 has a maximum stroke of 40 mm with a screw pitch of 10 mm 30L1 100 has a maximum stroke of 100 mm with a screw pitch of 10 mm The unit consists of aluminium housing with a nut and screw a thrust bearing and a protective rubber bellows 3 6 Ada...

Page 7: ...r Com puter Com puter Power Power Control Control Position Position TX TD RX RD GND 24 V DC 0 V DC IN IN OUT OUT 3 9 OVP Oden Valve Program and Computer cable At delivery the actuator is programmed with default values of torque speed and working range etc These settings can be changed by using the OVP software Oden Valve Program The software can be installed from the CD delivered with the actuator...

Page 8: ...tion board Product certificate User s guide CD including software OVP Radial seal Turning or linear unit optional Adapter kit optional Computer cable RS232 optional 4 2 Tools For the mechanical installation the following tools are necessary M8 M6 M5 Hexagon keys for socket head cap screws Spanner for M8 nuts Screwdriver width 2 5 mm Loctite blue 243 4 3 Installation P30R1 Turning actuator 1 Fit th...

Page 9: ...herwise the high positioning accuracy of the Oden Actuator is not used to its full extent Do not use a hammer this may damage the valve spindle 3 Check that you can move the valve by hand Put the valve spindle to closed position NB Some valve spindles are changing their axial position in closed position 4 Attach P30BU to 30R2 using two M5 and four M8 with washers and eventually nuts with washers T...

Page 10: ...t hits the end part of the valve spindle 6 Put the two spindle adapters in place and use the four clamp screws to secure a good fit in the spindle thread and the ball screw thread and to one of the bars Adjust the clamp screw setting to get about 0 1 mm clearance to the bar 7 Check by rotating the gear coupling in the 30L1 that you get a smooth action and that there is a small guiding clearance be...

Page 11: ...f the cable It is possible to compensate for the drop by raising the voltage at the power source However be careful not to exceed 28 V at the terminals on the connection board The return position signal circuit should be loaded by about 250 ohm max 350 ohm 5 3 Choice of cable Some tips concerning choice of cable between Connection board A and your power source 1 Helukabel TRONIC CY is a shielded U...

Page 12: ...repeated every 20 minutes This function can be adjusted and disabled in OVP software The main reason for this routine is to reduce the risk of valve jamming The actuator position is automatically saved to a permanent memory during a power failure If the valve position has been changed during lack of power the motion will be detected This detection occurs during maximum 8 hours after a power failur...

Page 13: ...the electronics No automatic new calibration will be performed after more than 8 hours power break As a result the actuator will not react to any control signal until a new Position Calibration or a Power Calibration is carried out No automatic calibration or 20 minutes calibration will occur in closed position 6 3 Summary of calibration methods Type of calibration Automatic Manual Description Pow...

Page 14: ...ct the RS232 computer cable between the analogue connection board and computer Start the program Oden Control OVP Select language Select the communication port only on version 4 1 Select actuator type and connect actuator If the actuator does not respond try another serial port 7 3 To change settings All parameters in the main menu are adjustable To change settings make the adjustments and press t...

Page 15: ...ckwise In Valve pitch Sets the valve pitch in mm turn 10 mm turn Speed Sets operating speed 50 s 100 mm min Acceleration Sets acceleration in a relative value 20 20 Torque Force Sets maximum torque force delivered during regulation 10 Nm 5000 N Working range Sets the actuator working range 85 20 mm Shut off Area near the close position where no regulation will occur The actuator will continue to t...

Page 16: ...ve spindle starts to move Read the mA value Decrease the control signal very slowly until the valve spindle starts to move in the other direction Read the mA value The signal difference is a measure of the control backlash of the system positioning accuracy First check that it is no mechanical backlash in the coupling between the valve spindle and actuator It is possible to measure the valve motio...

Page 17: ...on routine which has been interrupted Turn off power to break the routine Exit OVP and start the program again Perform a Manual Power Calibration You might need a mechanical stop B When giving the control signal maximum value the actuator gets hot 1 Check if the position signal is the same as the control signal 20 mA The normal maximum difference between these two values should be 0 1 mA If it is ...

Page 18: ... range has been exceeded no saving occurs To maintain the calibration point for an extended working range you will need to continuously power the actuator for example by an UPS Uninterrupted Power Supply There are options concerning other types of spindle adapters Tapered clamping sleeves are alternatives to the traditional method These sleeves make the installations quicker and easier Please ask ...

Page 19: ...nium servo housing SS 4212 06 blue anodizing Aluminium components SS 4212 06 black anodizing Steel components SS 2346 SS 2333 Oden Control AB publ Phone 46 0 8 767 76 57 E mail sales odencontrol se Herserudsvägen 5 Fax 46 0 8 767 04 17 Web www odencontrol se S 181 34 Lidingö Electrical data P30R P30EXR P50R P220R P500R P30G Type of motor Brushless Brushless Step Step Step Brushless Voltage VDC 24 ...

Page 20: ...rtified No Yes No No Weight kg 7 7 9 14 Electrical data P30L P30EXL P50L P220L Type of motor Brushless Brushless Step Step Voltage VDC 24 15 24 15 24 15 24 15 Max power W 200 200 70 120 Average power W 100 100 35 60 Max current A 8 8 3 5 Average current A 2 2 1 2 Analogue control mA 4 20 4 20 4 20 4 20 Return position signal mA 4 20 4 20 4 20 4 20 1 Speed depending on chosen force 2 UPS needed Mat...

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ...ion board A1 Cable connector Chassi connector P30 Basic Unit Cable with shield max 10 m Red Black White Brown Green Yellow Grey Blue Violet 24 V 0 V In In Out Out TD RD Gnd The cable shield should be grounded in this free end The flange at P30 Basic Unit should be grounded with the enclosed 0 5 m ground wire The not used rosy cable wire should be cut and end isolated 1 2 3 4 5 6 7 8 9 J1 J2 P1 J1 ...

Page 26: ...ent Sensing High speed A D converter 4 20 mA Analog Digital converter 4 20 mA Digital Analog converter Asynchronous serial interface Non volatile memory Main Control CPU W V U Power supply connector s User I O connector Serial interface connector Oden P30 and P30EX Block Diagram 4 20mA Output Backup capacitor Feedback control ...