ODES UTVS 2015 Raider, Assembly Instructions Manual

Page 1: ...in this guide are for the Raider models only Please make sure a PDI was performed on each unit before the assembly begins ALSO Do PDI with customer before unit leaves Fill out proper warranty registration completely with customer explain to them in detail what cover age they have Submit to ODES within 5 days Go over maintenance charts with customer ...

Page 2: ...Removing Parts 1 1 Carefully remove the tarp and plastic wrap covering the crate Pop off all of the tabs from the crate bars Once all tabs are removed the crate bars will fold open and you can begin removing them ...

Page 3: ...you have fully uncrated your Raider you can begin to remove all loose parts There are loose parts on the inside frame and underneath the unit please be sure to remove everything The fender flares will be zip tied to the rear fender area ...

Page 4: ...ighty off the ground to begin unbolting the bottom plate of the crate Unbolt the brackets on all 4 hubs to de tach the Raider from the bottom plate Once all hubs are unbolted you can now lift the Raider higher and begin putting on the shocks ...

Page 5: ...plate and toolbox cover Once removed you can begin removing the bolt bags from the toolbox Be sure all bags are accounted for a bolt bag form should come with your UTV If you cannot locate the bolt bag form you can download it on our website www odesutvs com underneath SUPPORT My Dealer Services ...

Page 6: ... put the front and rear shocks on When unboxing the shocks it is impor tant that you immediately identify which shocks are the rear and front to pair them accordingly Once you have the shocks paired with their partner we suggest laying the front shocks down by the front hubs and rear shocks down by the rear hubs ...

Page 7: ...e in place you can begin to place the shocks in the arms and bolt them down Remember to bolt both the top and bottom of the shocks into place Once you have bolted down all shocks be sure to tighten the bolts to eliminate any unwanted play ...

Page 8: ...y attached to the unit you can now begin to put on the tires Please make sure to inflate the tires to 15psi before bolting onto the unit Once you have all 4 tires bolted on you will need to tighten all of the bolts with a torque wrench ...

Page 9: ... back on the ground you can begin attaching the battery box to the frame There are 4 bolts that connect the battery box to the frame Two on the left side and two on the right side be sure to bolt all 4 bolts down and tighten them ...

Page 10: ... 1 Once the battery box is bolted down you can now attach the front bumper to the frame Make sure all holes and brackets align in their positions Bolt down the two bottom holes first to help keep the bumper in place ...

Page 11: ...Front Bumper 1 2 From there slowly work your way up the bumper applying bolts where nessacary Once you have placed all bolts in positon drill all bolts into place to secure the front bumper down ...

Page 12: ...e the front bumper is in place you can now attach the auxilary tank and radiator cap Simply line the auxilary tank up with with the brackets shown in the image and tighten the screws The same procedure applies for the radia tor cap ...

Page 13: ...horn Align the radiator with the holes on the frame Align the left and right shields with the holes on the radiator guard and bolt them down On the driver side shield be sure to bolt down the horn on the driver side radiator shield Once all bolts are in place tighten them and wire the horn ...

Page 14: ...n the image Make sure you push the bar all the way through and align it with the bracket on the other side of the dash Once the bar is in place and aligned as shown in the image you can begin bolt ing down the bar on both the left and right side Be sure to tighten all 4 bolts ...

Page 15: ...ided holes located on the top of the dashboard The holes run across the en tire UTV Be sure to not miss or skip any of the hood clips these clips help make the screw secure once the hood is in place Once all clips are inserted you can now place the hood on the unit Make sure all holes line up ...

Page 16: ...hood Once the driver and passenger sides are secure you can begin making your way across the entire hood Be sure to not ac cidently miss or skip over any holes Once the top of the hood is secure you will also need to secure the area in which the hood cover will lay Refer to the image for location ...

Page 17: ...n which the front fender flares will go Once all 4 clips are in place you can begin to secure the fender flare onto the unit It is easy to forget the front screw under neath the fender flare please be secure to double check and secure this one as well ...

Page 18: ... front bum per and align it with the holes provided You can then place the winch on top of the bracket and wire the winch Once the winch is in place you can secure the bracket down Once the winch is secure you can now at tach the front winch plate ...

Page 19: ...ip the hook onto the winch wire as shown in the image Tighten all bolts completely securing the winch in place Attach the stopper to the winch wire test whether your winch is operational or not and pull the wire back in ...

Page 20: ...Rear Hitch Push the hitch into the hitch bracket pro vided in the rear Make sure the holes on the hitch are aligned with the holes on the hitch bracket Secure the hitch with the clip ...

Page 21: ...Front Bumper Guard Align the bumper guard on the front bum per Secure the bumper guard down with 4 screws Tighten the 4 screws to hold the front bumper in place ...

Page 22: ... Rear Fenders 1 1 Insert the clips on the tailight panel Align the tailight panel with the unit Once the tailight panel is in place you can begin to secure it with screws going all across the top sides and middle ...

Page 23: ...to secure the rear driver and passenger sides of the taillight panel as shown in the image Place the clips for the rear fender flare Align the rear fender flare underneath the tailight panel and cargo bed and secure it with the nessacary screws ...

Page 24: ... of the tailight panel should be the last section needing to be secured Please go back and check that you have all areas secured and both passenger and driver side rear fender flares installed Once the tailight panel and rear fender flares are installed you can then connect the taillight lights ...

Page 25: ...mbly 1 1 Unbolt the cross member attached to the frame Assemble the rollcage by sliding the two pieces together and aligning the holes Don t forget to attach the lightbar brackets before bolting everything together ...

Page 26: ...ollcage onto the unit make sure to leave it a little loose so you can push the bolts through the holes Once everything is aligned and in place you can begin tightening all of the bolts Don t forget to also tighten the lightbar brackets ...

Page 27: ...belt to gether Pull the seatbelt down and align it with the bracket at the bottom of the driver pas senger side seat Bolt the seatbelt down and tighten the bolt Please make sure all bolts are prop erly tightened to ensure no play in the seatbelts ...

Page 28: ... unit laying against the rollcage Assemble the brackets on both the pas senger and driver side of the windshield There will be 6 brackets total on the wind shield 3 on the passenger side and 3 on the driver side Make sure you tighten all bracket bolts ...

Page 29: ...talled you can now attach the roof Slide the roof on the top of the rollcage and make sure it is properly aligned Secure the roof with the 5 roof brackets provided Be sure to tighten all bolts on the brackets to ensure no roof rattle ...

Page 30: ...ar is centered From there you can begin to secure the lightbar down from the inside of the roof Make sure to tighten all led lightbar brackets down Once the lightbar is completely secure you can begin running the wire through the roof and down the passenger side of the rollcage Be sure to zip tie or secure your wire in someway so it is not hanging while riding ...

Page 31: ...ure the battery is fully secure by tightening all the surrounding bolts Once all bolts are tightened you can begin covering the terminals with the waterproof covers and placing the battery box cover over the battery box ...

Page 32: ...ox Cover You can now install the batery box hood cover Make sure to properly align the cover with the ridges in the hood before tightening the hood down Tighten both passenger and driver sides of the hood cover ...

Page 33: ...e storage box cover over the storage box on the passenger side Attach the bottom seat panels to both pas senger and driver side seats Make sure you tighten all bolts holding the panel and seat together Clip the seats into place ...

Page 34: ...ering wheel into the proper position by making sure the wheels and the steering wheel are straight aligned Bolt down the middle of the steering wheel Once the steering wheel is bolted down you can screw on the steering wheel cover ...