ODES Dominator, Owner'S Manual

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Page 2: ...g of this vehicle Operator use only Excess passengers prohibited This vehicle is designed and manufactured for OFF ROAD use only Driving Off Road Vehicles on public streets roads or highways is illega...

Page 3: ...to familiarize any operators of all proper operating procedures It also includes important and required information about the general care and maintenance of your ODES UTV Read the following pages re...

Page 4: ...anufacture of this UTV reserve the right to make product changes and improvements which may effect the illustrations layout or explanations without notice If you have any other questions regarding our...

Page 5: ...GUIDELINES ON SAFE DRIVING 13 INTRODUCTION 14 IMPORTANT MANUAL INFORMATION 15 IMPORTANT NOTICE 16 HOW TO IDENTIFY YOUR UTV 17 Engine and Vehicle Identification Number Location 18 LOCATION OF THE WARNI...

Page 6: ...four wheel drive and differential gear lock switches 35 Indicators Display 36 Odometer 37 Gas pedal 40 Brake pedal 41 Gear Shifter 42 Gas tank cap 42 Seats 43 Seat belts 44 Glove compartment 46 Cargo...

Page 7: ...Shift Adjustment 61 Auxiliary DC jack 63 PRE OPERATION CHECKS 64 Front and rear brakes 65 Fuel 66 Gas 66 Accelerator pedal 67 Seat belts 67 Steering 68 Fittings and fasteners 68 Lights 68 Switches 68...

Page 8: ...Braking 85 Going uphill 85 Going downhill 87 Crossingthroughshallow 88 Encountering obstacles on the trail 91 PERIODIC MAINTENANCE AND ADJUSTMENT 92 Periodic maintenance lubrication 94 HOOD 96 To ope...

Page 9: ...ation 100 Battery 101 Battery maintenance 102 Recommended Fuses 104 Tail brake light bulb replacement 105 Troubleshooting 107 Engine overheating 109 CLEANING AND STORAGE 111 CLEANING 111 STORAGE 113 N...

Page 10: ...9 Air Filter 124 Drive Belt 125 CVT Cover Drain Screw 125 Valve Adjustment 125 Gearbox Oil 127 MAINTENANCE CHART 130 SPECIFICATIONS 133...

Page 11: ...others around you and understand the challenges you can meet while riding Throughout this owners manual you will find many helpful recommendations to protect yourself and others while riding The follo...

Page 12: ...your skills and get accustomed to the size and weight of this vehicle Because many accidents involve inexperienced or untrained riders we recommend all riders to take a training course approved by the...

Page 13: ...h time to your changing surroundings Keep your UTV maintained It is important to keep your UTV properly maintained and in safe riding condition To help avoid having a breakdown inspect your vehicle be...

Page 14: ...reful when passing any vehicle in front of you 3 Check the brakes each time you ride to ensure they have not been cut during off road riding or are too soft for full stopping capacity 4 During riding...

Page 15: ...s regarding the operation or maintenance of your vehicle please contact your dealer WARNING Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until...

Page 16: ...ans ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator a bystander or a person inspecting or r...

Page 17: ...icle on any public street road or highway Check the laws and regulations in your state before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where certain...

Page 18: ...le in the event of it being lost or stolen These numbers are required by the authorized UTV dealer to complete warranty claims properly No warranty will be allowed by if the engine identification numb...

Page 19: ...18 Engine and Vehicle Identification Number Location TYPICAL 1 EIN Engine Identification Number on left side under of the crankcase 2 VIN Vehicle Identification Number on right side under of the frame...

Page 20: ...19 LOCATION OF THE WARNING AND SPECIFICATION LABELS...

Page 21: ...20 Read and understand all labels on your vehicle They contain important operating and safety information If any of them become lost or faded contact your authorized dealer to have them replaced 1...

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Page 26: ...vehicle Seat belts must be worn by driver and passenger at all times If you cannot reach and hold the grip on the roll cage you may not ride this vehicle Do not operate the vehicle on any paved surfa...

Page 27: ...e the vehicle at all times Keep your feet on the floorboard Never hold onto the roll cage except when using the handgrip inside the roll cage Otherwise your hand could be injured if it is caught betwe...

Page 28: ...eds Do not attempt turns on steep inclines Never operate the vehicle on hills that are too steep for the UTV or for your abilities Go straight up and down hills where possible Maximum slope angle is 1...

Page 29: ...ure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Do not brake abruptly when carrying loads in the cargo bed Always use the si...

Page 30: ...inity of sparks open flames and clothes dryers When transporting the vehicle in another vehicle be sure it is kept in an upright position Otherwise fuel may leak out of the fuel tank Other sources of...

Page 31: ...ng or running the engine in a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate vehicle i...

Page 32: ...at 2 Front shock absorber assembly adjusting ring 11 Passenger seat belt 3 Brake fluid reservoir 12 Oil filter cartridge 4 Accelerator pedal 13 Steering wheel 5 Brake pedal 14 Mains switch 6 Driver se...

Page 33: ...ng 20 Hazard warning lamp switch 18 Spark arrester 21 Switches 19 Tail brake lights 22 2WD 4WD switch 23 Indicators Display 24 Auxiliary DC jack NOTE The vehicle you have purchased may differ slightly...

Page 34: ...lectrical circuits are supplied with power the headlights and taillights come on when the light switch is on S All electrical circuits are switched off The key can be removed from this position Q The...

Page 35: ...eration of the electric starter to let it cool Do not turn the key to the D position with the engine running or damage to the electric starter can result See starting instructions prior to starting th...

Page 36: ...mmand four wheel drive switch 2WD 4WD 2 On Command differential gear lock switch 4WD LOCK This vehicle is equipped with an On Command four wheel drive switch 2WD 4WD and a differential gear lock switc...

Page 37: ...36 Indicators Display...

Page 38: ...e odograph and be switched between The figure of speed will display and update synchronous while switching between KM H and MPH in unit of pedometer By pressing Time Set the user can set the hour and...

Page 39: ...or light It indicates the temperature of coolant if the temperature is above 102F stop engine immediately Check coolant level and add if low See authorized dealer if temperature indicator stay on and...

Page 40: ...arting the engine If the lamp is on while the engine in on it indicates that the system has an error When some electric jet parts are reading faulty check engine indicator lamp will also be ON the veh...

Page 41: ...returns to the idle position as soon as it is released WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal WHAT CAN HAPPEN The accelerator pedal could be hard to operate making it difficult...

Page 42: ...up so that the unit can engage park brake To release the brake press button in the front end of parking lever then push the parking lever down CAUTION Always pull up your parking brake when you leave...

Page 43: ...on parking On parking Drive select lever The drive select lever is used to shift your vehicle the L H N R P and reverse positions CAUTION Only start UTV in park Stop vehicle fully before shifting to...

Page 44: ...nk cap by turning it counterclockwise 1 Fuel tank cap Seats To remove a seat pull its seat lock latch upward lift the front of the seat and then slide the seat forward and up 1 Driver seat 2 Passenger...

Page 45: ...EN The operator could lose control or the operator or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is securely latched Seat belts This vehicle...

Page 46: ...ull up on the latch plate to make sure it is secure 1 Buckle 2 Latch plate 3 Put the lap portion of the belt low on your hips Push down on the buckle end of the belt as you pull up on the shoulder par...

Page 47: ...AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely Glove compartment CAUTION To protect fr...

Page 48: ...argo bed 2 Tailgate 3 Cargo hook x4 Opening and closing the tailgate 1 Tailgate 2 Latch x2 To open Unhook the latches then lower the tailgate To close Place the tailgate in the original position then...

Page 49: ...slowly to its original position and be sure it is locked into place Maximum load limit 50kg 110lbs WARNING POTENTIAL HAZARD Pinch points WHAT CAN HAPPEN You or someone else could be pinched between t...

Page 50: ...this cargo bed Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Allow greater distance for braking WARNING POTENTIAL HAZARD Carrying a passenger in the carg...

Page 51: ...our UTV are both ready to drive To help get you prepared this section discusses how to evaluate your driving readiness what items you should check on your UTV and adjustments to make for your comfort...

Page 52: ...less of the style look for a DOT Department of Transportation sticker in any helmet you buy Always wear a face shield or goggles to protect your eyes and help your vision WARNING Operating this withou...

Page 53: ...uild your skills Do not drive in rough terrain until you get familiar with this UTV s controls and feel comfortable with its size and weight WARNING Operating UTV without proper instruction could incr...

Page 54: ...ng don t mix Even a small amount of alcohol can impair your ability to operate a UTV safely Likewise drugs even if prescribed by a physician can be dangerous while operating a UTV Consult your doctor...

Page 55: ...d your UTV inspected by your dealer There maybe damages or other problems you can not see WARNING Improper maintenance of this UTV or failure to correct a problem before driving can cause a crash resu...

Page 56: ...remove any dirt brush or other debris that could be a fire hazard or interfere with the proper operation of the UTV Air Cleaner Check the air filter Replace if needed Leaks Loose Parts Inspect your U...

Page 57: ...es check for proper brake pedal free play Make sure there is no brake fluid leakage Engine stop When engine is running turn the switch key counterclockwise Make sure engine stops Steering Wheel Check...

Page 58: ...er operate on any paved surfaces including sidewalks driveways parking lots and streets When driving off road remember to obey local off road driving laws and regulations Obtain permission to drive on...

Page 59: ...the UTV Removing hands or feet away from the controls can reduce your ability to react and control the vehicle WARNING Removing your hands from the steering wheel or feet from foot controls during op...

Page 60: ...drive fast on unfamiliar terrain or when visibility is limited It s sometimes difficult to see and react to hidden rocks bumps or holes WARNING Failure to take pre caution when operating this UTV on u...

Page 61: ...se terrain until you have learned and practiced the skills necessary to control the UTV on such terrain Be extra careful on these types of terrain Do Not Perform Stunts You should always operate your...

Page 62: ...ush the parking lever to the bottom Adjust the parking cable if necessary Gear Shift Adjustment Before operating the vehicle check the shift lever as to change gearshift from 1 to 5 and reverse smooth...

Page 63: ...for the first 20 hours 3 Avoid slamming the brakes 4 Do not exceed the vehicle speed on the below schedule Starting and Operating Instructions Before starting the engine be sure that the driver is se...

Page 64: ...the DC jack while engine is running 1 Auxiliary DC jack cable 1 Set the light switch to OFF 2 Start the engine 3 Open the auxiliary DC jack cap and then insert the accessory power plug into the jack 1...

Page 65: ...er or other accessories with a plug that gets hot PRE OPERATION CHECKS Before using this vehicle check the following points WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating and...

Page 66: ...erly If the brakes do not provide proper braking performance inspect the brake system If needed have the vehicle inspected by an authorized dealer WARNING POTENTIAL HAZARD Driving with improperly oper...

Page 67: ...ch as the valves piston rings and as well as damage to the exhaust system Gasoline Type There are two types of gasoline gasoline containing ethanol and that containing methanol Gasoline containing eth...

Page 68: ...ed fuel immediately Be sure the fuel tank cap is closed securely Accelerator pedal Check to see that the gas pedal operates correctly It must operate smoothly and fully spring back to the idle positio...

Page 69: ...an authorized dealer or refer to the Service Manual for correct torque specifications Lights Check the headlights and tail brake lights to make sure they are in working condition Repair if necessary f...

Page 70: ...ded tire pressure Front Rear 25 kPa 0 25 kgf cm2 10psi Check and adjust tire pressures when the tires are cold Tire pressures must be equal on both sides 3 Tire pressure below the minimum specified co...

Page 71: ...e second reading Dust or dirt in the gauge could cause the first reading to be incorrect Set pressure with tires cold Set tire pressures to the following specifications 1 Tire pressure gauge Recommend...

Page 72: ...ar limit OPERATION WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls WHAT CAN HAPPEN Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD R...

Page 73: ...compartment cover 3 Using a charged 12V battery connect the positive lead of the jumper cable to the positive terminal on the battery in the vehicle and the other end of the positive lead to the posit...

Page 74: ...ry explosion and or serious damage to the electrical system may occur 5 Start the engine 6 After the engine starts disconnect the negative lead of the jumper cable from the vehicle and charged battery...

Page 75: ...e gas pedal gradually and continue to watch to the rear while backing NOTE When in reverse the revere indicator light should be on If the light does not come on ask a dealer to inspect the reverse ind...

Page 76: ...engine is brand new you must not push it excessively for the first several hours of running During the first 20 hours various parts of the engine wear and lubricate themselves to the correct operatin...

Page 77: ...fter every hour of operation Vary the speed of the vehicle from time to time Do not operate it at one set throttle position 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the vehicle fre...

Page 78: ...f an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an incline apply the parking brake and block the front and rear wheels with rocks or other objects Do...

Page 79: ...ies designed for your vehicle Your dealer has a variety of genuine accessories Other accessories may also be available on the market However it is not possible for us to test all accessories for quali...

Page 80: ...shown An overloaded vehicle can be unstable Choose a trailer with a hitch designed for use with a 5 cm 2in receiver Do not exceed the maximum tongue weight You can measure tongue weight with a bathro...

Page 81: ...r Allow more braking distance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Added weight affects the stability and handling o...

Page 82: ...the warning and caution labels on the unit This vehicle is designed for one operator and one passenger The driver and passenger must always wear a seat belt Never carry passengers in the cargo bed WA...

Page 83: ...Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident and or injury HOW TO AVOID THE HAZARD Never exc...

Page 84: ...le helmet eye protection and protective clothing WHAT CAN HAPPEN Not wearing a helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protecti...

Page 85: ...Position your hands on the steering wheel so that your thumbs and fingers do not wrap around the wheel This is particularly important when driving in rough terrain The front wheels will move right and...

Page 86: ...Do not attempt to climb hills until you have mastered basic maneuvers on flat ground Use proper driving techniques to avoid overturns on hills and slopes Drive straight up hills and avoid crossing th...

Page 87: ...ur abilities Never operate vehicles on hills steeper than 15 Do not drive across the face of a hill Go straight up the hill Practice on smaller hills before attempting large hills If you start to lose...

Page 88: ...ster than you will be able to react to obstacles that may appear WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW...

Page 89: ...the vehicle starts to tip gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you want to go Crossingth...

Page 90: ...ving water If necessary apply the brakes several times to let friction dry out the linings CAUTION After riding your vehicle in water be sure to drain the trapped water by removing the check hose at t...

Page 91: ...of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle Riding in brush or woo...

Page 92: ...g Go only fast enough to maintain your momentum but still give yourself plenty of time to react to changes in conditions If there is any question about your ability to maneuver safely over the obstacl...

Page 93: ...t and lubrication is explained in the following pages WARNING POTENTIAL HAZARD Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causing inju...

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Page 95: ...ours 20 75 150 150 300 Valves Check vale clearance Adjust if necessary Cooling system Check coolant leakage Repair if necessary Replace coolant every 24 months Spark plug Check condition Adjust gap an...

Page 96: ...ng system Check operation and for looseness Replace if damage Check toe in Adjust if necessary Rearupperandlowerknucklepivots Lubricate with lithium soap based grease Drive shaft universal joint Lubri...

Page 97: ...atches and then slowly tilt the hood up until it stops 1 Latch x2 1 Hood To close Lower the hood slowly to its original position and then hook the hood latches Secure projections on the underside of t...

Page 98: ...or removed 1 Projection x2 2 Slot x2 3 Slot x2 4 Projection x2 Console To install 1 Place the console in its original position 2 Install the parking brake lever boot 3 Install the seats CAUTION Be car...

Page 99: ...ssure complete and rapid draining 1 Park the UTV on level ground 2 Place an oil pan under the oil drain plug 1 3 Remove the oil filler cap 2 and the drain plug 1 oil drain plug 2 oil filler cap Type G...

Page 100: ...brication Lubricate the knuckle upper and lower pivots with a grease gun Recommended lubricant Lithium soap based grease Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lit...

Page 101: ...wheel 4 Remove the wheel 1 Nut x4 Wheel installation 1 Install the wheel and nuts NOTE The arrow mark on the tire must point in the toward the direction the wheel turns Tapered nuts are used for both...

Page 102: ...cle is equipped with a sealed type battery It is not necessary to check the electrolyte or add distilled water in the battery If the battery seems to have discharged consult your dealer CAUTION Do not...

Page 103: ...h with water for 15 minutes and get prompt medical attention Keep batteries away from sparks flames Ventilate when charging or using in a closed space Battery maintenance 1 When the vehicle is not use...

Page 104: ...cause the battery to explode and severe injury Blown Fuses All of the electrical circuits on your UTV have fuses to protect them from damage caused by excess current flow or short circuiting If someth...

Page 105: ...the electrical circuit in question CAUTION To prevent accidental short circuiting turn off the main switch when checking or replacing a fuse 3 Remove the blown fuse and then install a new fuse of the...

Page 106: ...f damage to the electrical system Tail brake light bulb replacement If a tail brake light bulb burns out replace it as follows 1 Remove panel A for left tail brake bulb replacement or panel B for righ...

Page 107: ...holder 3 Push the new bulb in and turn it clockwise to install in the bulb holder 4 Install the bulb holder together with the bulb by turning it clockwise 5 Install the panel by installing the quick...

Page 108: ...ols knowledge and experience to properly service your vehicle Use only genuine parts on your vehicle Imitation parts may look similar but they are often inferior Consequently they have a shorter servi...

Page 109: ...uel Restart the engine No compression There is compression Compression normal Wipe clean with dry cloth Attach spark plug cap and ground to chassis Wet Dry Use the electric starter Spark is weak Spark...

Page 110: ...diator are still hot WHAT CAN HAPPEN You can be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a...

Page 111: ...has cooled Wait until the engine has cooled Restart the engine if the engine overheats afain askan dealer toinspect and or repair the coolingsystem Ask andealer toinspect and repair the coolingsystem...

Page 112: ...and B Make sure the spark plug and all filler caps are properly installed 2 If the engine case is excessively greasy apply degreaser with a paintbrush Do not apply degreaser to the wheel axles 3 Rinse...

Page 113: ...nyl upholstery cleaner to keep the cover pliable and glossy 7 Automotive type wax may be applied to all painted and chrome plated surfaces Avoid combination cleaner waxes Many contain abrasive chemica...

Page 114: ...bilizer and conditioner or an equivalent product Operate treated fuel through the fuel system 2 Drain the fuel from the carburetor float chamber into a clean container by loosening the drain bolt this...

Page 115: ...round 6 Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering 7 If storing in a humid or salt air atmosphere coat all exposed metal surfaces with a light film of oil Do not...

Page 116: ...hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or the use of the vehicle after such device or element of design has been removed or rendered inoperative...

Page 117: ...check the API service label certification on the oil container it must contain at least one of the above standards Oil Viscosity SAE 5W30 mineral based oil is recommended for all seasons However durin...

Page 118: ...ill Operating the engine with an improper level may severely damage engine Wipe off any spillage With vehicle on a level surface and engine cold not running check the oil level as follows 1 Unscrew di...

Page 119: ...l into the dipstick tube to avoid spillage Add a small amount of recommended oil and recheck oil level Repeat the above procedures until oil level reaches the dipstick s upper mark Do not overfill Pro...

Page 120: ...vehicle is on a level surface Remove dipstick Clean the oil drain plug area Place a drain pan under the oil drain plug area Unscrew oil drain plug TYPICAL 1 Oil drain plug Allow enough time for oil t...

Page 121: ...Ensure oil filter area and oil drain plug areas are not leaking Stop engine Wait a while to allow oil to flow down to the crankcase then check oil level Refill as necessary Dispose of oil as per your...

Page 122: ...n filler cap and reinstall access panel If coolant is added in the coolant reservoir check the radiator level too Add coolant if necessary WARNING In order to avoid getting burned do not remove the ra...

Page 123: ...he top of the thermostat housing Drain the system completely and reinstall the coolant drain plug Pinch hose between radiator and the thermostat housing with a large pincher or an equivalent CAUTION D...

Page 124: ...Never remove or modify any component in the air filter housing Poor engine performance or damage can occur The engine is calibrated to operate specifically with these components Remove access panel Lo...

Page 125: ...r and possibly damage the valves Excessive clearance will cause noise Spark Arrester The muffler must be periodically purged of accumulated carbon WARNING Never run engine in an enclosed area Never pe...

Page 126: ...ns They must be clean free of mud dirt leaves and any other deposit that would prevent the radiator to cool properly Remove as much deposits as you can with your hands If water is available in proximi...

Page 127: ...parking brake Remove gearbox oil level plug to check level 1 Oil level plug 2 Oil drain plug The oil should be level with the bottom of the oil level bole Refill as required until gearbox oil level fl...

Page 128: ...not mix with other types of oil The oil should be level with the bottom of the oil level hole Refill as required through the breathe pipe until gearbox oil level flows through oil level hole 1 Breathe...

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Page 130: ...rized dealer PERIODIC MAINTENANCE CHART A ADJUST INITIAL INSPECTION 10 HOURS OR 300 KM OR 300 km C CLEAN The initial maintenance is very important and must not to be neglected I INSPECT 25 HOURS OR 75...

Page 131: ...now wet or muddy conditions Engine oil and filter R R Customer Valve adjustment I A I A Dealer Engine mount fasteners I I Dealer Air filter 2 C 4 R 4 Customer Exhaust system I I Dealer Spark arrester...

Page 132: ...nt and must not to be neglected I INSPECT 25 HOURS OR 750 KM L LUBRICAT E 50 HOURS OR 1500 KM R REPLACE 100 HOURS OR 3000 KM OR 1 YEAR 200 HOURS OR 6000 KM OR 2 YEAR TO BE PERFOMED BY PART TASK LEGEND...

Page 133: ...as dusty areas sand snow wet or muddy conditions Brake pads I 4 Customer Brake system discs hoses etc I Customer BODY FRAME Engine compartment I C I C Customer 4 More often under severe use such as d...

Page 134: ...Ground clearance 285mm Basic weight With oil and full fuel tank 550kg Final gear case oil Type Wet tank lubrication oil filters can be changed Quantity 2 2 L Fuel Type Unleaded gasoline only 93 or hi...

Page 135: ...ont and rear unified Type Front Dual disc brake Type Rear Single disc brake Operation Foot operation Suspension Front suspension Double wishbone Rear suspension Double wishbone Shock absorber Front sh...

Page 136: ...V800 Engine model 2V91 Type Two cylinder overhead cam SOHC water cooling Cylinder diameter 91 mm Piston stroke 61 5 mm Compression ratio 10 3 1 Displacement 7 97 L Maximum torque 73N m 5000 RPM Idle s...