O'Donnell Z01B, Assembly Instructions Manual

Page 1: ...TM ASSEMBLY INSTRUCTIONS...

Page 2: ...ry he also began producing custom tuned pipes to better utilize all of the power these nitro burning monsters could produce The efforts of O Donnell did not go overlooked Some of the major R C manufac...

Page 3: ...sure you read and follow all of the precautions on the fuel container Keep fuel out of the reach of children Model engine fuel is flammable and when ignited has a flame that is difficult to see Avoid...

Page 4: ...4 4 4 4 v REQUIRED ACCESSORIES Servo High Torque Steering Servo 5 Cell Receiver Hump Pack Tire Inserts Header Pipe Tires Engine Receiver Transmitter...

Page 5: ...QUIPMENT Threadlock CA Tire Glue Diff Shock Air Filter Oils 1 5mm Hex Wrench 2 0mm Hex Wrench 2 5mm Hex Wrench Hobby Knife Glow Plug Ignitor Fuel Bottle Flywheel Wrench Body Scissors Fuel 4 Way Wrench...

Page 6: ...grease in the groove and a light film of grease on the shaft of all outdrives Front Rear x2 Center x1 Apply a small amount of included grease to the O ring before installing This will help prevent dam...

Page 7: ...e gear is mounted flat on the diff housing and the housing is properly sealed 1 2 3 4 Make sure the bearing is fully seated on the gear Front Rear x2 Center Apply a small amount of the included grease...

Page 8: ...Bolt Large Small 3x6mm FH 4x12mm FH 4x12mm FH x2 x4 x4 Front Line up brake disc notch 16 75mm 2 2 IMPORTANT IMPORTANT The grooves for the diff bearings face inward Make sure the brake disc guides are...

Page 9: ...ling the upper plate The angled side of the brake actuator faces the brake plate Front IMPORTANT IMPORTANT Mount the fuel filter mount to the center upper brace before installing the center upper brac...

Page 10: ...of shims needed and the side on which they must be placed may vary IMPORTANT IMPORTANT Apply a 1 4 strip of the included grease to three locations on the ring gear Make sure the bearings are fully se...

Page 11: ...the hub Use the shorter universals for the rear Secure the axle pin in the drive hub using the 5mm set screw T h r e a d l o c k 4x14mm FH Screw 3x12mm FH Screw 4x4mm Set Screw 4x8mm Set Screw 4mm Loc...

Page 12: ...3mm Lock Nut 3x18mm SH Screw 3x10mm BH Screw 3x25mm FH Screw 3mm Countersunk Washer 4x20mm FH Screw 4x20mm FH x2 x2 x2 x2 x4 x2 x2 x2 x4 Threadlock Threadlock Secure the hinge pin in place with the 3x...

Page 13: ...mm SH Screw 3x16mm BH 3x25mm SH 3x25mm SH 4x30mm BH x4 4x10mm Set Screw x2 3x3mm Set Screw x2 Shock End Ball x2 3x16mm BH Screw x2 3x25mm SH Screw x2 4x30mm BH Screw x1 Threadlo ck 4mm Lock Nut x1 4x1...

Page 14: ...installing these screws Position the gasket between the gearbox and chassis Make sure the tabs on the bottom of the gearbox key into the chassis Install a 2mm dogbone spacer inside the drive cup 4x12...

Page 15: ...earing 3x25mm SH Screw Threadlock Make sure the inserts are fully seated in the shock tower 4x14mm FH 4x16mm BH 4x40mm FH 4x4mm SS 5x5mm SS x2 x2 x2 x2 x2 x1 x2 x2 x2 Bushing A centered 5 5 IMPORTANT...

Page 16: ...ed in the steering blocks Note The front universals are longer than the rear Threadlock 8x16mm Bearing 4x10mm BH Screw Wheel Hub Pin 5x5mm Set Screw 20 FRONT SHOCK TOWER HARDWARE 4x14mm FH Screw 3x14m...

Page 17: ...r Front Hinge Pin 17 17 17 23 FRONT UPPER LINKS HARDWARE Make sure to use the correct part Note the direction Actual Size 3x25mm BH Screw 3x10mm BH Screw 3x10mm FH Screw 3mm Lock Nut Standard Rod End...

Page 18: ...ce at full steering Standard Rod End Ball 3x16mm FH Screw 6x10mm Bearing Shock End Ball 3x14mm FH Screw 3mm Lock Nut 4x8mm FH Screw 3x16mm BH Screw 3x16mm FH 3x16mm BH 3x14mm FH 4x8mm FH x2 x2 x2 x4 x...

Page 19: ...m of the gearbox key into the chassis 3x16mm BH 3x16mm BH 3x8mm FH 3x8mm FH Screw x2 Standard Rod End Ball x2 3x16mm BH Screw x2 Make sure the dogbone is placed under the steering rack bar 7 7 HARDWAR...

Page 20: ...nd swaybar bushings Be sure to use the correct bushing with its corresponding swaybar Front Swaybar Bushing Soft 093 OD Small Medium 100 OD Medium Firm 105 OD Large 20 20 20 28 FRONT SWAYBAR LINKS HAR...

Page 21: ...opo 23T 0 Due to different types of servos spacer size may vary Spacer Spline Adapter 8 29 FRONT BUMPER HARDWARE Threadlock Threadlock Make sure the steering link is mounted on top of the knuckle arm...

Page 22: ...pline Adapter Spacer Airtronics Sanwa 23T 2mm Futaba Duratrax 25T 2mm Hitec Hobbico 24T 0 KO Propo 23T 1mm JP Propo 23T 0 Due to different types of servos spacer size may vary Included with radio syst...

Page 23: ...23 33 SERVO TRAY POSTS HARDWARE 23 23 23 34 SERVO TRAY HARDWARE 3x8mm FH Screw 3x8mm FH Screw 3x10mm FH Screw 3x8mm FH 3x8mm FH 3x10mm FH x6 x2 x2 Threadlock Threadlock Threadlock Threadlock 8 8...

Page 24: ...k Nut x1 3x10mm BH Screw x1 3x3mm Set Screw x6 Pivot A Pivot B 19 25mm 2mm BRAKE LINKAGES 37 5mm 2mm THROTTLE LINKAGE Pivot A Pivot B Lightly tighten both screws Make sure the pivots can move and turn...

Page 25: ...8mm FH Screw 3x14mm FH Screw 3mm Countersunk Washer 3x14mm FH 3x18mm FH 3x18mm FH x2 x2 x2 36 RECEIVER HARDWARE 3x6mm BH Screw x1 Secure the antenna tube to the radio box using a 3x6mm BH screw Do not...

Page 26: ...ARE 3x10mm FH Screw x6 26 26 26 39 TUNED PIPE MOUNT HARDWARE 4x4mm Set Screw 4x12mm FH Screw x1 x1 Depending on which pipe and header used you may need to cut the end of the pipe mount wire to fit 9 9...

Page 27: ...ew 4mm Lock Nut 4x12mm FH 4x12mm FH 4x10mm SH Washer 4x10mm SH Washer 4x12mm FH 4x12mm FH x4 x4 x4 27 27 27 41 FLYWHEEL Threadlock Threadlock 9 10 ENGINE SOLD SEPARATELY ENGINE SOLD SEPARATELY IMPORTA...

Page 28: ...ER PIPE 42 CLUTCH HARDWARE Clutch Shim 3mm SH Screw with Washer 5x10mm Bearing x2 x4 x1 Shim the clutch bell to allow minimal end play 10 HEADER AND PIPE ASSEMBLY HEADER AND PIPE ASSEMBLY SOLD SEPARAT...

Page 29: ...SH Screw x4 29 29 29 45 THROTTLE LINKAGE Snap the throttle linkage ball end onto the carb arm Place a strip of paper between the spur and clutch bell to help properly set the gear mesh Once the gear m...

Page 30: ...x4 11mm Shock Wrench 15mm Shock Wrench 46 SHOCK SHAFT HARDWARE Do not overtighten the nut Note The notch in the 3mm silver washer does not affect shock performance and can be positioned in any direct...

Page 31: ...ubbles to work out of the oil 31 31 31 49 SHOCK CAP Make sure the bladder is fully seated in the shock cap groove Slide the shock shaft up until the piston is to the top of the shock oil Do not push t...

Page 32: ...hock end and secure it in place on the shock body Gently work the shock end out the bottom of the shock boot The bottom of the shock boot should be firmly in place around the top of the shock end x 4...

Page 33: ...as shown making sure it is not close to any moving parts or kinked Fuel tubing not included 52 REAR SHOCK INSTALLATION HARDWARE 3x20mm BH Screw x2 3mm Lock Nut x2 3mm Lock Nut x2 The washer side of th...

Page 34: ...IMPORTANT Place the inner element into a small plastic bag and soak with air filter oil not included Work the oil into the element until it is completely saturated Remove the element from the bag and...

Page 35: ...35 56 TIRE AND WHEEL INSTALLATION HARDWARE Wheel Nut x4 Tires and inserts sold separately 35 35 35 57 BODY 14 Trim body as shown...

Page 36: ...Copyright 2008 ODOZ1000 for ODOC0100...