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Operating Instructions and Parts Manual 

24820 / 24821  

BODY REPAIR KIT

8/17

2017 OEMTOOLS

 

IMPORTANT INSTRUCTIONS  

 

AND SAFETY RULES

1.  Know your tool. Read this manual carefully. Learn 

the tool’s applications and limitations as well as 

potential hazards specific to it.

2.  Keep work area clean and well lit. Cluttered or dark 

work areas invite accidents.

3.  Keep children away. All children should be kept 

away from the work area. Never let a child handle a 

tool without strict adult supervision.

4.  DO NOT operate this tool if under the influence 

of alcohol or drugs. Read warning labels on 

prescriptions to determine if your judgment or 

reflexes are impaired while taking drugs. If there is 

any doubt, DO NOT attempt to operate.

5.  Use safety equipment. Eye protection should be 

worn at all times when operating this tool. Use ANSI 

approved safety glasses. Everyday eyeglasses are 

NOT safety glasses. Dust mask, non-skid safety 

shoes, hard hat or hearing protection should be 

used in appropriate conditions.

6.  Wear proper apparel. Loose clothing, gloves, neck-

ties, rings, bracelets or other jewelry may present a 

potential hazard when operating this tool. Keep all 

apparel clear of the tool.

7.  DO NOT overreach. Keep proper footing and 

balance at all times when operating this tool.

8.  Check for damage. Check your tool regularly. If 

part of the tool is damaged, it should be carefully 

inspected to make sure that it can perform its 

intended function correctly. If in doubt, the part 

should be repaired. Refer all servicing to a qualified 

technician. Consult your dealer for advice.

9.  Keep away from flammables. DO NOT attempt 

to operate this tool near flammable materials or 

combustibles. Failure to comply may cause serious 

injury or death.

10. Store idle tools out of the reach of children and 

untrained persons. Tools may be dangerous in the 

hands of untrained users.

11. Maintain tools with care.
12. Keep tools dry and clean.
13. Properly maintained tools are less likely to bind and 

are easier to control. DO NOT use a damaged tool. 

Tag damaged tools “DO NOT use” until repaired.

14. Check for misalignment or binding of moving parts, 

breakage of parts, and any other condition that may 

affect the tool’s operation.

15. If damaged, have the tool serviced before using. Many 

accidents are caused by poorly maintained tools.

16. Use only accessories that are recommended by the 

manufacturer for your model. Accessories that may 

be suitable for one tool may become hazardous 

when used on another tool.

17. Tool service must be performed only by qualified repair 

personnel. Service or maintenance performed by 

unqualified personnel could result in a risk of injury.

18. When servicing a tool, use only identical 

replacement parts. Use of unauthorized parts or 

failure to follow maintenance instructions may create 

a risk of injury.

19. Maintain a safe working environment. Keep the 

work area well lit. Make sure there is adequate 

surrounding workspace. Keep the work area free of 

obstructions, grease, oil, trash, and other debris.  

DO NOT use this product in a damp or wet location.

20. Maintain labels and nameplates on this product. 

These carry important information. If unreadable or 

missing, contact OEMTOOLS

 for a replacement.

21. Keep the handle dry, clean, and free from brake fluid, 

oil, and grease.

22. Before use, read and understand all warnings, safety 

precautions, and instructions as outlined in the 

vehicle manufacturer’s service manual. It is beyond 

the scope of this manual to properly describe the 

correct procedure and test data for each vehicle.

23. The warnings, precautions, and instructions 

discussed in this manual cannot cover all possible 

conditions and situations that may occur. The 

operator must understand that common sense and 

caution are factors which cannot be built into this 

product, but must be supplied by the operator.

24. We believe the information contained herein to be 

reliable. However, general technical information 

is given by us without charge and the user shall 

employ such information at their own discretion 

and risk. We assume no responsibility for results or 

damages incurred from the use of such information 

in whole or in part. Always refer to specific 

instructions and technical information supplied by 

vehicle manufacturer.

25. The manufacturer declines any and all responsibility 

for damage to vehicles or components if said 

damage is the result of unskillful handling by the 

operator, or of failure to observe the basic safety 

rules set forth in the instruction manual.

26. The procedures documented in this manual are to 

serve as guidelines for the use of this equipment.

27. Remember that during body repair there is always 

the possibility of a fixture slipping or a body 

part failing, which could cause the vehicle to jolt 

suddenly. If the vehicle is not adequately supported, 

it could fall with possibly serious consequences. 

28. Never use an additional extension handle to operate 

the pump.

PRODUCT DESCRIPTION

The OEMTOOLS

 Body Repair Kit is great for body 

and frame repair. Use to straighten, bend or spread 

any piece of metal that requires hydraulic power. 

PRODUCT SPECIFICATIONS

Repair Kit includes hydraulic pump, hydraulic ram,  

(4) extension rods, rubber ball foot and duckbill 

hydraulic spreader. 

Summary of Contents for 24820

Page 1: ...ontinued safe use of your tool Failure to follow instructions listed below may result in serious injury In addition make certain that anyone who uses the equipment understands and follows these safety instructions as well Operating Instructions and Parts Manual 24820 24821 FOR CUSTOMER SERVICE Technical Question CALL 1 866 458 2472 customerservice oem tools com BODY REPAIR KIT Thank you very much ...

Page 2: ...ormed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 18 When servicing a tool use only identical replacement parts Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury 19 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding...

Page 3: ...5 mm 370 x 512 mm Ram rated operating force 4 Tons 10 Tons Ram piston stroke 125 mm 142 mm Hydraulic spreader dims L x W x H 230 x 50 x 60 mm 230 x 50 x 65 mm Spreader max rated load 0 5 Ton 0 5 Tons Spreader opening 16 90 mm 20 100 mm Base rated load 4 Tons 10 Tons Angled toe rated load 4 Tons 4 Tons Circular head rated load 4 Tons 10 Tons Square V head 4 Tons 10 Tons Rubber head 4 Tons 10 Tons P...

Page 4: ... Pump position it on a stable level surface close to the damaged area Close the Release Valve by turning it clockwise and pump the handle to create pressure 3 Turn the Release Valve counter clockwise to release the pressure 4 The pump may be positioned horizontally or vertically When using the Hydraulic Ram in a vertical position always keep the hose end facing downward WARNING NEVER OVERLOAD THE ...

Page 5: ...d oil can be Topped Top using high quality Hydraulic Oil After extensive use the hydraulic oil should be replaced to ensure longer equipment life Do not overfill or the piston rod will be unable to move freely Replace the breather valve after re filling The required oil volumes are as follows 24820 250 ml 5ml 24821 500 ml 5ml STORAGE After use screw the valve cover on to the pump to keep the conne...

Page 6: ...6 Operating Instructions and Parts Manual 24820 24821 BODY REPAIR KIT 8 17 2017 OEMTOOLS Parts Diagram ...

Page 7: ...t Pin 65 Screw Cover 20 Pump Foot 43 Handle Socket 66 Moving Jaw 21 Hydraulic Hose 44 Operating Handle 67 Circlip 22 Coupling 45 Handle Grip 68 Hinge Pin 23 Dust Seal 46 Ram Cylinder 69 Spring Parts List NOTE Not all components of the Body Repair Kit are replacement items but are illustrated as a convenient reference for location and position in the assembly sequence The manufacturer and or distri...

Page 8: ... bits blades files batteries or calibration We recommend that you maintain your tools and sharpen or replace blades bits files and batteries as necessary OEMTOOLS reserves the right to make any changes in construction or design at any time without any obligation in incorporating such changes to tools or equipment previously sold OEMTOOLS makes every effort to ensure that its products meet high qua...

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