3
Operating Instructions and Parts Manual
24820 / 24821
BODY REPAIR KIT
8/17
2017 OEMTOOLS
™
OVERVIEW
This body repair kit is designed for bending chassis
frames and repairing dents in vehicle body panels. In
most cases, the kit will only return the vehicle body parts
to approximately their original position. Additional work
will be required to complete the repair. There are two
attachments which can be connected to the Pump unit.
1. The Hydraulic Ram is for use in larger spaces where
greater force is needed and where there is sufficient
room. It requires a solid immovable base, directly in
line with the damaged area.
2. The Spreader Wedge is used in tighter spaces where
the Ram and other accessories will not fit.
THE ATTACHMENTS
Several different attachments are provided that may be
used in conjunction with the Hydraulic Ram dependant
upon the nature of the damage.
Description
4 Ton 24820
10 Ton 24821
Weight (complete in case)
17.6 kg
30 kg
Moulded case dims (L x W x H)
580 x 315 x 170 mm
720 x 390 x 160 mm
Length of handle
265 mm
465 mm
Pressure relief operating pressure
4 Ton
10 Ton
Pump unit dimensions (L x W x H)
330 x 130 x140 mm
510 x 140 x140 mm
Pump rated operating pressure
63 Mpa
62 Mpa
Pump oil capacity
250 g
500 g
Hose dimensions (L x O/D)
1150 x 17 mm
1350 x 17 mm
Hose max operating pressure
140 PSI
140 PSI
Ram unit length (ret/ext)
270 x 395 mm
370 x 512 mm
Ram rated operating force
4 Tons
10 Tons
Ram piston stroke
125 mm
142 mm
Hydraulic spreader dims (L x W x H)
230 x 50 x 60 mm
230 x 50 x 65 mm
Spreader max rated load
0.5 Ton
0.5 Tons
Spreader opening
16 - 90 mm
20 - 100 mm
Base rated load
4 Tons
10 Tons
Angled toe rated load
4 Tons
4 Tons
Circular head rated load
4 Tons
10 Tons
Square V-head
4 Tons
10 Tons
Rubber head
4 Tons
10 Tons
Plate head
4 Tons
10 Tons
Removable connector
4 Tons
10 Tons
Extension tubes
2 Tons
5 Tons
Please note that the details and specifications contained herein are correct at the time of going to print.
However, OEMTOOLS™ reserves the right to change specifications at any time without prior notice.
1. The FLAT BASE is used to spread the load of the
Hydraulic Ram. It should be connected to the static
end of the Hydraulic Ram using the Male Connector.
2. The RUBBER HEAD is typically used for popping
dents out of sheet metal such as doors and body
panels when plugged into the moving end of the
Hydraulic Ram or the Extension Tubes.
3. The SQUARE V-HEAD is used to align the force of
the Hydraulic Ram when bearing against an angled
frame, and may be attached to the Hydraulic Ram or
the Extension Tubes.
4. The WEDGE HEAD is used to repair small dents
and areas located in angles and tight spaces and
attaches to the Hydraulic Ram or Extension Tubes.
5. The MALE CONNECTOR plugs into the female end
of the Hydraulic Ram.
6. The ANGLED TOE and PLATE HEAD are normally
attached to the extension tubes but could be used
as a substitute for the flat base if space is limited.
