OETIKER CP 10, Instruction Manual

Page 1: ...Cordless clamp pincer CP 10 CP 20 CC 20 Original instruction manual Issue November 2015 Instruction manual Part no 08902961 OETIKER Schweiz AG...

Page 2: ...the battery and battery charger 2 10 3 Overview 3 11 3 1 System overview 3 11 3 2 Clamp pincer CP 10 CP 20 CC 20 3 12 3 3 Overview of PC software 3 12 3 4 Accessories 3 13 4 PC software firmware 4 14...

Page 3: ...tenance 6 32 6 2 1 Before starting maintenance work 6 32 6 2 2 After completion of maintenance work 6 32 6 2 3 Weekly maintenance work 6 32 6 2 4 Preventative maintenance work 6 33 6 3 Repair 6 33 6 3...

Page 4: ...nge 8 49 8 7 4 Temperature 8 49 8 7 5 Noise 8 49 8 7 6 Thrust force 8 49 8 7 7 Battery 8 50 8 7 8 AC power adaptor 8 50 8 7 9 Battery charger 8 50 8 7 10 Labels and warnings on CP 10 CP 20 CC 20 8 51...

Page 5: ...re used in this instruction manual Symbol Meaning WARNING Hazardous situation Failure to observe this notice may lead to death or serious injury CAUTION Hazardous situation Failure to observe this not...

Page 6: ...the present document chapter The following icons are used in this instruction manual Icon Chapter PC software firmware Setting up clamp pincer Working with clamp pincer CP 10 CP 20 CC 20 Documenting...

Page 7: ...te of the art safety features and is safe to operate Residual dangers remain if it used incorrectly or by untrained personnel The manufacturer bears no responsibility for injuries to personnel and dam...

Page 8: ...CP 10 CP 20 CC20 Suitable personal protective clothing must be worn when using the clamp pincer When working at heights clamp pincer CP 10 CP 20 CC 20 must be adequately secured against being dropped...

Page 9: ...parts and accessories Do not dismantle any safety equipment or features 2 6 User qualification Only authorized and qualified personnel are permitted to use this machine subject to compliance with the...

Page 10: ...ger Caution If the battery is kept in storage for an extended period the level of charge must be checked regularly The optimum level of charge is between 50 and 80 Batteries should be recharged a maxi...

Page 11: ...ol system Pressure monitoring is performed by an electronic pressure sensor The level of battery charge is monitored continuously Service management is monitored electronically The traceability of the...

Page 12: ...f PC software The program interface is divided into 6 tabs Status Display of the closing force curve and display of process data of the most recent closure or any selected closure Closing data Input a...

Page 13: ...ry and battery charger There are additional accessories available for clamp pincer CP 10 CP 20 CC 20 e g Test Equipment CAL 01 consisting of Calibrator CAL 01 and closing force sensor SKS 01 for measu...

Page 14: ...or the first time by someone with adequate user rights If an error message appears during installation or on initial startup please contact your system administrator Plug Play After the PC software su...

Page 15: ...e icon for the PC software The PC software will start 2 Press START button on clamp pincer CP 10 CP 20 CC 20 3 Connect clamp pincer CP 10 CP 20 CC 20 and PC with the USB cable 4 4 Updating firmware Th...

Page 16: ...Fig 6 2 and reinsert battery Fig 6 1 at the same time The status LEDs will blink red Fig 6 Inserting the battery 4 Start the PC software and click on the FW Update button in the Firmware tab Fig 7 Fir...

Page 17: ...y the device powers on automatically the loaded firmware is active and the firmware update is now complete INFO The status of the firmware update can be read off from the progress bar for data transmi...

Page 18: ...nnected to the PC via the USB cable NOTICE The values for pincer model correlation factor and closing force tolerance are automatically adopted by the PC software These values cannot be changed manual...

Page 19: ...every change to the target closing force the clamp pincer must be calibrated Save the input values and calibrate the clamp pincer 5 1 2 Loading closing data from a file Requirement Battery is charged...

Page 20: ...To ensure uniform and reproducible process quality calibration must be executed at least once per shift or once per day Calibration is also necessary if any pincer components are exchanged OETIKER re...

Page 21: ...The Initial calibration information window opens This describes the next steps and contains a counter showing the number of measurement closures Once the measurement closure has been performed the Ini...

Page 22: ...ck on the Start closing force calibration button The button lights up green and the Closing force calibration information window opens This displays the next steps and contains a counter showing the n...

Page 23: ...sed In such event the calibration must be repeated 4 Click on the OK button The pincer test is completed and the PC software changes to the Status tab start screen see chapter 7 2 p 7 38 5 2 Working w...

Page 24: ...ttery charger can be found in the supplied operating instructions from Techtronic Industries GmbH 1 Connect charger Fig 10 2 to power supply 2 Attach battery Fig 10 1 to battery charger 3 Remove batte...

Page 25: ...ncer head The pincer head can be rotated into a position convenient to the user WARNING Risk of injury Body parts could get crushed if clamp pincer CP 10 CP 20 CC 20 is misused Never insert your finge...

Page 26: ...sible damage to the clamp pincer and faulty clamp closures To ensure uniform and reproducible process quality calibration must be executed at least once per shift or once per day Calibration is also n...

Page 27: ...r has been calibrated 1 Insert the ear of an OETIKER clamp Fig 14 1 into the clamping range of the pincer head Fig 14 2 Fig 14 Inserting a clamp 2 Press the START button Fig 15 3 and hold it down Fig...

Page 28: ...incer jaws return to their home position The pincer head is now de energized Fig 17 Reset button 5 2 6 Decommissioning clamp pincer CP 10 CP 20 CC 20 Press buttons Fig 18 3 and pull battery Fig 18 2 o...

Page 29: ...re report 1 Select the desired day in the calendar in the status tab 2 Select the desired counter reading number in the Counter list 3 Click on the Single report button Fig 19 Counter The serial numbe...

Page 30: ...sired press the Select all button to select all the closure operations on the selected day 6 When the selection is complete click on the OK button Fig 21 Calendar and Counter The selected closure oper...

Page 31: ...ncy of two closures per minute After 40 000 closures scheduled service must be performed Otherwise the warranty lapses Servicing of the pincer body must be performed only by OETIKER Cleaning lubricati...

Page 32: ...all safety equipment immediately Check all functions of clamp pincer CP 10 CP 20 CC 20 Calibrate clamp pincer CP 10 CP 20 CC 20 6 2 3 Weekly maintenance work Pincer head The rollers plunger and pin o...

Page 33: ...sk of crushing by the clamp pincer Clamp pincer CP 10 CP 20 CC 20 is only completely disconnected from power when the battery is removed Before performing repair work remove the battery of clamp pince...

Page 34: ...ion nut Fig 24 2 Fig 24 Unfastening the pincer head 3 Disconnect pincer head Fig 25 3 from the clamp pincer Fig 25 4 The plunger Fig 25 2 stays in the clamp pincer Fig 25 4 Fig 25 Disconnecting the pi...

Page 35: ...pressions spring Fig 28 11 from the pincer jaw replacement kit and pin Fig 28 14 with special lubricant RENOLIT LX EP 2 RENOLIT Duraplex EP 2 9 Reassemble in reverse order using new lock washers Fig 2...

Page 36: ...type designations can be found in the tools catalog The pincer heads CP 10 CP 20 CC 20 can not be exchanged between models Scope of delivery of a pincer head set Spacer Fig 29 1 Plunger Fig 29 2 Pince...

Page 37: ...File Export closing data reports End PC software Select Language 3 Tabs See chapter 7 2 p 7 38 to chapter 7 7 p 7 45 4 Device status Status information about the device currently connected 5 Data tran...

Page 38: ...ce partner without delay Comment For input of user defined texts maximum 10 lines The comments refer to the selected closure operation and are included in the single report for that closure but not in...

Page 39: ...s from the device The calendar is used to select the process data for closures saved in the device The closures are numbered sequentially The numbers can be viewed in the Counter window Depending on t...

Page 40: ...n Closing data set Entry of the target values for the closing force and closing force holding time Pincer type Displays the designation of the pincer actually connected Pincer head Entry of the design...

Page 41: ...force holding time can be freely selected within the range min 200 ms to max 2000 ms The pincer jaws open at expiry of the specified holding time NOTICE When a new closing force holding time is input...

Page 42: ...t once per shift or once per day Calibration is also necessary if any pincer components are exchanged OETIKER recommends checking the closing force after calibration as an additional verification meas...

Page 43: ...n is performed with the target value for the closing force so as to achieve the highest accuracy by the pincer system Five measured closures are performed during the course of the closing force calibr...

Page 44: ...o which text can be input Pressing the Write button then loads the text to the pincer Communication between the user and service staff is facilitated because the communication content is inseparable f...

Page 45: ...20 7 Description of PC software 7 7 Additional information menu The Additional information menu allows information to be called up from the headings that are listed Fig 36 Additional information menu...

Page 46: ...t If after the clamp pincer have been reset the fault is still present contact your OETIKER contact person 8 3 Error messages and troubleshooting measures INFO Closing relevant error messages can be r...

Page 47: ...or cool it down Tab 5 Error messages via the service LED Battery LED Fig 38 Battery LED Display after the pressing operation Cause remedy none No fault flashes red Battery has only approx 10 capacity...

Page 48: ...separately Drain the oil and dispose of it at a special disposal point Dispose of the battery separately in accordance with the battery disposal regulations The device all spare parts and in particula...

Page 49: ...chine capability cmk 1 33 Force priority closure CP 10 150 N CP 20 150 N CC 20 250 N Tab 7 Accuracy within the working temperature range 8 7 4 Temperature Storage temperature 10 C 40 C Working tempera...

Page 50: ...ollowing AC power adaptors may be used Article number Power supply Region 14002341 230 V 50 Hz 18 V EU 14002341 06001709 adapter 230 V 50 Hz 18 V UK 14002344 120 V 60 Hz 18 V US 14002347 230 V 50 Hz 1...

Page 51: ...g label 3 Rating plate 4 Rating plate battery charger 5 Rating plate battery 6 Rating plate 8 8 Warranty and guarantee 8 8 1 Warranty The legal warranty applies The guarantee is based on the number of...

Page 52: ...omponent is damaged due to inadequate packaging the customer shall bear the costs notwithstanding any justified guarantee and warranty claims Complaint report A description of the problem is an essent...

Page 53: ...vice 7 41 Saving data in file 7 41 Sending data to device 7 41 Closing force tolerances 8 49 Conversions modifications 2 9 D Declaration of Conformity 8 52 Decommissioning and storage 8 48 Disposal 8...

Page 54: ...Scope 1 6 Service log menu 7 44 Single report Printing 5 29 Spare parts 6 31 Battery 8 50 Battery charger 8 50 START button 3 12 Starting PC software 4 15 Status LEDs 3 12 Status menu 7 38 Storage an...