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3x10mm
Flat Head
Tapping Screw

* Use 4 pcs for
   receiver box.

* Use 4 pcs for 
  radio tray.

3x10mm
Flat Head
Tapping Screw

40027
Radio Tray 
Post
( Plastic )

40027
Radio Tray 
Post
( Plastic )

3x12mm
Tapping Screw

10274
Servo Post

Servo Post

3x10mm
Tapping Screw

3x10mm
Tapping Screw

3x10
Tapping Screw

3x10
Tapping Screw

* Take the servo post
   from servo saver plastic
   part tree.

ASSEMBLY OF THE RADIO TRAY

94019
3 x 10mm
Flat Head
Tapping Screw.........8

94003
3 x 10mm
 Tapping Screw..........14

Throttle
  Servo

Steering
  Servo

*Connect as per radio.

49039
Alum.
Radio Tray, Orange

3X10mm
Tapping Screw

40031
Transponder
Holder

OPTION: 
49017 GRAPHITE RADIO 
TRAY.

OPTION:
49044 CNC ALUM. POST, 
RADIO TRAY, ORANGE

3 X 8mm 
Washer     

3mm  Nylon  
Locknut           

3 x 5mm Screw        

3 x 20mm 
Cap Screw

* Place the clutch shoes
  with the clutch springs 
  over the 3 pins of the 
  flywheel.
  Using a screw driver as a lever,
  bend the small end of the
  clutch spring behind the 
  clutch nut and press 
  down to snap shoe in 
  place.

* Fit the flywheel using a cross
wrench or deep socket.

If engine turns when tightening,
hold piston with large thick tie-wraps
and hard wood in exhaust port.  
Do not use metal, it will 
damage engine.
    

#10098
SG Nut 
& Shim KiT

ASSEMBLY OF THE CLUTCH INTO ENGINE

3 x 10mm
Tapping Screw

#10016
Air Filter
Sponge
Refills

#10017 - Blue
#10018 - Yellow
#10019 - Rose
#10034 - Chrome
Foam Air filters Unit

#10013 - Mount Wire

#10021 - Black
#10027 - Yellow
#10028 - Pink
#10029 - Blue
Air Filter Connector

Nylon Strap
   ( Small )

Nylon Strap
   ( Small )

You must oil foam filter before use.

Filter will not work if not oiled.

Clean with soap and water only.

You will damage foam if washed

if fuel!

ASSEMBLY OF THE AIR FILTER

#10102
Clutch Spring

#10010
Clutch Shoes
Black Type

* Shoes are
   trailing.

3 x 8mm
Washer
Misc. Hardware
#10099

#34110
5x10x4mm
Ball Bearing 

#34110
5x10x4mm
Ball Bearing 

#10040 (stock)
3 Pin
Flywheel, Taper
#10043
3 Pin
Flywheel, Fan

#10091
Clutch Nut
screw type

3 x 5mm
Screw

#10330
Brass, Corn
(large hole)

#10329
Brass, Corn
(sml hole)

30481
3 x 20mm
Hex Screw

30481
3 x 20mm
Hex Screw

30481
3 x 20mm
Hex Screw

#30480
Engine Mount

#10398 - 12T
#10399 - 13T
#10400 - 14T (stock)
#10401 - 15T
#10402 - 16T
#10403 - 17T
#10404 - 18T
Clutch Bells

SEE NOTES
ABOVE
#10048
OR 10049

Notes:
Non-Pull Start Engines...
• Alum. Washer behind the flywheel is not needed when using Force engines or similar types.  O.S. Engines will 
require washer spacer.

• To check!..place the brass corn against the engine bearing, then flywheel.  You should be covering one or two 
thread of the engine shaft.  If this is the case, you do not need an additional washer behind the flywheel.  

You must cut the engine shaft if too long.  Count 6 threads in front of the flywheel and mark.  This is all you need to 
tighten the clutch nut and mount the flywheel.

Force Pull Start Engine w/threaded shalf...
• Force Pull Start Engines required NO spacer and no shaft cutting.  The engines comes with an alum cast driver 
washer, you use this part as the spacer, not the alum. washer shown.  Also, use the special flywheel brass corn.  
This corn fits the thread shaft diameter so you can tighten the flywheel against the drive hub.

Note

SG Shaft

Threaded

Shaft

Options

Clutch Spring

10100 - Springs, Polished, Med.

10101 - Spring, Gray, Hard

10102 - Spring, Black, Stock

Clutch Shoes, 3 shoe clutch

10010 - Shoes, Carbon Material, Black

10011 - Shoes, Alum. CNC Blue, Lite Weight

10012 - Shoe, Alum. CNC Purple, Med. Weight

Option

10799

Flywheel Wrench

Summary of Contents for 1/8 SCALE OFF-ROAD BUGGY

Page 1: ...teering knuckle Three sealed differentials with 6 steel gears Racing X Equal tires and V spoke wheels Adjustable Front and Rear roll bars Multi disc brakes with adjustable bias Hard Coated Threaded bo...

Page 2: ...work but braking will be reduced and 30 minute life The best for car is to use a 5 cell hump receiver pack for increased voltage and longer life Recommended Option You may want to upgrade the car bat...

Page 3: ...e exhaust is not off Fuel contains Methanol and Nitro Methane and is healthy flammable and poisonous Glow Fuel Store fuel in cool ventilated location Refer the glow fuel Glow fuel is poisonous Glow fu...

Page 4: ...switch Transmitter Retract the antenna Transmitter 11 11 12 13 NON RTR OR PRO KITS REQUIRED FOR OPERATION Bottle s with spout 10160 large 500cc 10161 large 500 ccAuto Stop 10162 small 250cc 10164 CNC...

Page 5: ...40003 DIFF CASE PLASTIC PARTS 40017 GEAR BOX PLASTIC PARTS 1 3 2 PLASTIC PARTS 40015 ARM HOLDER PLASTIC PARTS 40027 WING SUPPORT PLASTIC PARTS 40013 40048 FRONT BUMPER BATTERY HOLDER PLASTIC PARTS...

Page 6: ...R PLASTIC PARTS 40047 RECEIVER BOX PLASTIC PARTS 40040 CENTER DIFF MOUNT PLASTIC PARTS 40046 STONE GUARD PLASTIC PARTS 40018 40029 CHASSIS BRACE PLASTIC PARTS 40056 SHOCK ABSORBER PLASTIC PARTS 40029...

Page 7: ...e servo same as shown A B C Full brake arm position Spring compresses forward and brake rods pull brake levers Full throttle arm position Spring rod pulls throttle barrel open and brake rods release p...

Page 8: ...ll Builds one differential for Center 40002 41T Large Bevel Gear 49032 41T Large HD Bevel Gear 40002 41T Large Bevel Gear OPTION 49032 43T Large Bevel Gear must use 13t pinion 40011 Diff Gasket 40011...

Page 9: ...m Holder Front 90026 5x5mm Set Screw 36730 Cap Joint 36730 Cap Joint 1 40015 Front Lower arm Holder Rear Plastic 40015 Front Upper arm Holder Rear Plastic 4x16mm Flat Head Tapping Screw 94027 4x16mm F...

Page 10: ...t 36053 8x16x5mm Ball bearing 36053 8x16x5mm Bal lbearing 90026 5mm Set Screw 36054 Alum Wheel Hub 8mm 36055 2 5x17mm Pin Screw Cement Assembly of the left and gight hand side are the same Assembly of...

Page 11: ...m Shaft 4mm 90021 3mm E Ring 90021 3mm E Ring ASSEMBLY OF THE FRONT SUSPENSION ARMS 36860 5x40mm Turnbuckle ASSEMBLY OF THE FRONT UPPER ARMS 40104 4x16mm Cap Screw 40104 4x16mm Cap Screw Screw Cement...

Page 12: ...94007 3 x 20mm Screw 2 94004 3 x 12mm Tapping Screw 1 94033 3 x 3mm Set Screw 4 94007 3x20mm Screw 94007 3x20mm Screw 94033 3x3 Set Screw 94033 3x3 Set Screw 94033 3x3 Set Screw 40019 Stabilizer 94019...

Page 13: ...ly 3x20 Tapping Screw 94007 3x20 Tapping Screw 40027 Wing Stay Left 40027 Wing Stay Right 40027 Wing Mount 40027 Wing Mount 40027 Wing Stay Post 94004 3x12mm Tapping Screw 94011 4x15mm Tapping Screw S...

Page 14: ...90021 E Ring 3mm 90021 E Ring 90020 2 5mm E Ring 90020 2 5mm E Ring 4X10mm Set Screw 36170 3mm Arm Shaft 36053 8x16x5mm Ball bearing 36053 8x16x5mm Bal l bearing 90026 5mm Set Screw 36054 8mm Wheel H...

Page 15: ...ng Screw 2 94007 3 x 20mm Screw 2 94020 3 x 12mm Tapping Screw 1 94033 3 x 3mm Set Screw 2 94007 3 x 20mm Cap Screw 2 90018 3 X 25mm Cap Screw 2 35313 M3 Nylon Nut 2 94033 3 x 3mm Set Screw 2 94035 3...

Page 16: ...0031 Servo Saver Horn B 40033 Servo Saver Spring 40034 Servo Saver Spring Tension Adjuster 40036 servo Saver Post 40036 Servo Saver Post 40074 6x10mm Ball bearing 35313 M3 Nut 1 4x10mm Screw 2 Take th...

Page 17: ...40039 3mm Tapper Washer Alum 40039 3mm Tapper Washer Alum 40039 Alum Tapper Washer 4 3x15mm Flat Head Screw 3x15mm Flat Head Screw ASSEMBLY OF THE FRONT STEERING ROD 35313 M3 Nylon Nut 2 94021 3 x 15m...

Page 18: ...40045 Brake Pad Adjustment Screw 40043 Center Diff Mount Post 40040 Break Disc Holder 40040 Brake Disk Holder 40040 Brake Disc Holder 40040 Center Diff Mount 40040 Center Diff Mount 40040 Center Diff...

Page 19: ...0031 Fuel Overflow Proof Plate 30213 Brake Cam 30211 Plastic Bushing Option 30212 5X8mm Ball Bearing 40096 Center Diff Plate Orange 30171 Brake Lever 30171 Brake Lever 2 30171 Brake Lever 3x10mm Screw...

Page 20: ...Flat Head Tapping Screw 4x16mm Flat Head Tapping Screw 4x16mm Flat Head Tapping Screw 2 6x10mm Flat Head Tapping Screw 35313 3mm Nylon Nut 1 94004 3 x 12mm Tapping Screw 3 90019 3 X 25mm Cap Screw 1 9...

Page 21: ...Screw 2 x 25mm Screw 1 2 x10mm Tapping Screw 2 Option 10212 Hump Pack Battery Use the original battery case or rechargeable hump pack battery You must add padding for radio and battery once lid is cl...

Page 22: ...apping Screw 3x10mm Tapping Screw 3x10 Tapping Screw 3x10 Tapping Screw Take the servo post from servo saver plastic part tree ASSEMBLY OF THE RADIO TRAY 94019 3 x 10mm Flat Head Tapping Screw 8 94003...

Page 23: ...rge hole 10329 Brass Corn sml hole 30481 3 x 20mm Hex Screw 30481 3 x 20mm Hex Screw 30481 3 x 20mm Hex Screw 30480 Engine Mount 10398 12T 10399 13T 10400 14T stock 10401 15T 10402 16T 10403 17T 10404...

Page 24: ...ll a hole Size 3 5mm in the place and align as shown Use a two part epoxy glue to full seal the nipple base to the nipple 3x20mm Cap Screw Note Book Paper Use note book paper to set gear backlash betw...

Page 25: ...mm Tie Rod End 2x6mm Washer 2x6mm Washer 2x4mm Screw 2x4mm Screw 2mm Nut 2x8mm Screw Cut the shaded area as shown 3x10mm Screw 10768 Servo Horn Yel 30800 Brake System Plastic Parts Set ASSEMBLY OF THE...

Page 26: ...same as shown Snap On Tighten Less Brake Loosen More Brake Tighten Loosen Tighten or loose the adjuster nut will change the brake ALIGN THROTTLE SERVO AND BRAKE SAME AS SHOWN Brake is not on Engine a...

Page 27: ...Short Shaft Long shaft for rear down UP Be careful not to damage shock shaft Short shaft for front Make a PAIR for rear 4 Assembly the dust cover Cut 6mm for front 40060 2 5mm Nylon Nut 32235 Shock Pi...

Page 28: ...Upper Fixing 36610 Shock Support 2 3x25mm Cap Screw 3 x 20mm Cap Screw 3mm Nylon Nut Plastic Bushing 3x25mm Cap Screw ASSEMBLY OF THE FRONT SHOCK ABSORBER ASSEMBLY OF THE REAR SHOCK ABSORBER Assembly...

Page 29: ...Wing Yellow 40085 Wing Red 40086 Wing Lime 40087 Wing White 86044 Red 86045 White 86046 Lime 86047 Yellow 86048 Black 86049 Chrome 17mm Dual Spoke 2 pairs 4 wheels per Bag Check the hole spacing on th...

Page 30: ...lder 5 Cell Stick Pack Battery 5 Cell Not Included Use tape to secure the battery Insert battery wire into receiver and connect to the switch Tape 40048 Battery Holder Mount 40048 Battery Holder Mount...

Page 31: ...T UP GUIDE RIDE HEIGHT ADJUSTMENT 2mm Hex Screw Use a 2mm hex screw to adjust the ride height Screwing in the 4x10mm set screw Ride height becomes lower Uncsrewing the 4x10mm set screw Ride height bec...

Page 32: ......

Page 33: ...ct with 12V battery Note the direction of the starter Rubber wheel turns engine flywheel 12V Starter To start the engine use hand held starter motor or starter box 10250 Starter Box ENGINE BREAK IN AN...

Page 34: ...th 1 8 clockwise turns slowly leaner until the top speed good Check engine temp if possible for no more 250 degrees Adjust barrel stop so it will not close accept for a small gap This gap will be the...

Page 35: ...APPENDIX PAGES...

Page 36: ...UP THE MOTOR HANDLE INSERT THE SPECIAL DOG BONE SHAFT AND TURN OVER THE ENGINE CHECK BEFORE STARTING 1 IS THE FUEL LINE PRIMED 2 IS THE CARBURETOR SET FOR BREAK IN SETTINGS 3 IS THE RADIO ON AND THROT...

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