Oilon RE 28 05, Installation And Operation Manual

Page 1: ...M8009 2147EN 25 October 2021 Installation and operation manual RE 28 48 RE 56 96...

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Page 3: ...sor 15 3 3 Buffer tank sensor 16 3 4 Flow temperature sensor for heating circuit 1 17 4 Commissioning 4 1 Configuring automation settings 19 4 2 Starting the heat pump 19 4 3 Automation factory settin...

Page 4: ...ting 40 7 Technical data 7 1 Technical data 41 7 2 Compressor units 45 7 3 Performance data 46 7 4 EN 14285 Technical data sheets 59 7 5 Operating conditions 63 7 6 Condenser circuit and evaporator pr...

Page 5: ...nk one buffer tank for a heating circuit and one heating circuit controlled by a three way valve The automation system supports numerous other connections systems and accessories Alternative system co...

Page 6: ...oint out very important information Be careful The DANGER symbol indicates a possible danger of bodily harm or lethal injury Pay attention The CAUTION sign indicates a possible danger of damage to the...

Page 7: ...frigerant leak leave the area immediately and seek fresh air Help and warn others Safety devices Do not bypass disable or damage any of the unit s pressure switches or other safeguards with tools by a...

Page 8: ...receive proper lubrication at startup As a result the compressor may become damaged If the unit has been accidentally tilted beyond 45 degrees leave the unit in vertical position for at least three ho...

Page 9: ...orator circuit pump O HEATING B71 TE201 Heating water return condenser in S B21 TE202 Heating water flow condenser out S Q9 P201 Heating pump condenser circuit pump S K25 K26 EB203 In line heater cond...

Page 10: ...ories Accessory Temperature sensor NTC10k 5 m Designation 36217266 Description Sensor with flexible cable length 5 m metallic probe diameter 6 mm length 50 mm 1xNTC 10 kOhm 2 wires B 25 85 3976 t0 97...

Page 11: ...rect IP connection Local connection with a network cable or a USB cable Connects to the heat pump controller through an LPB bus DB MB and to a LAN or the internet through a network cable You can estab...

Page 12: ...eight Mount the unit securely in a vertical position onto its own leveling feet Level the machine using the machine s leveling feet The device must be adjusted horizontally using the leveling feet of...

Page 13: ...s in the image are in millimeters Pos Item EC Switchboard HMI User interface S1 Operating switch ON OFF AF Adjustable feet M10 DIN ISO 17 16 mm BI Brine circuit in evaporator circuit in ISO 228 G 2 no...

Page 14: ...l 2 outer thread BO Brine circuit out evaporator circuit out ISO 228 G 2 normal 2 outer thread WO Condenser circuit out heating water flow ISO 228 G 1 1 2 normal 1 1 4 outer thread WI Condenser circui...

Page 15: ...r circuit pump Q9 s fuse Upper unit master ON 1F5 Evaporator circuit pump Q8 s fuse Upper unit master ON 2F4 Condenser circuit pump Q9 s fuse Lower unit slave ON 2F5 Evaporator circuit pump Q8 s fuse...

Page 16: ...heat pumps equip each controller with the Modbus module Activate the terminating resistor in the last module in the chain by setting each of the module s DIP switches to the top position The terminat...

Page 17: ...the joint against moisture and oxidation Cable length m 40 60 80 120 Wire cross sectional area mm 2 0 50 0 75 1 0 1 5 Outdoor installation Install the sensor outside the building with the sensor cable...

Page 18: ...domestic hot water and the sensor will not be installed disconnect the sensor s wires from the heat pump s control cabinet and protect the bare wire ends You can otherwise leave the sensor in place 3...

Page 19: ...ing to be viewed through the automation system If you do not install the sensor in the flow line disconnect the sensor s wires from the heat pump s switchboard and protect the bare wire ends You can o...

Page 20: ...ulated copper twin cable for connecting the cable and extending the cable 0 5 mm 2 length 40 m Join or splice the cable ends in a way that causes no additional electrical resistance in the wires Prote...

Page 21: ...mperature simulation function from the Diagnostics menu This will allow you to bypass the outdoor temperature sensor and set the outdoor temperature value manually Basic settings Menu Line Setting Hea...

Page 22: ...or will start with a delay depending on the system s demand for heating If necessary speed up the compressor s start up by using the outdoor temperature simulation function and decreasing the cascade...

Page 23: ...ation system supports numerous other connections systems and accessories Alternative system configurations are presented in separate technical manuals for the automation system By default both compres...

Page 24: ...ay test to make it easier to bleed the system of air Use the relay test to run the pump for a while then stop then run the pump again Bleed and fill pressurize the circuits during each break Repeat un...

Page 25: ...ation is disabled This icon is shown if the operating mode is changed from Automatic to another mode such as Comfort User level No symbol end user no password 1 commissioning no password 2 expert pass...

Page 26: ...desired menu icon Select the menu by pushing in the control knob Move to the desired function by turning the control knob Select the function by pushing in the control knob If the menu consists of se...

Page 27: ...the settings that suit most situations unaltered To bypass the settings pages in the commissioning menu select Skip in the lower left hand corner of the screen If you select Continue by accident sele...

Page 28: ...For zone 1 only 10 Exit the commissioning menus from the lower right hand corner of the screen Select Continue Wait for the controller to load the data This will take a few minutes 11 Continue to the...

Page 29: ...ort setpoint can be altered directly from the heating circuit s main menu The other setpoints can be changed in each heating circuit s advanced settings through the parameter list If the heating circu...

Page 30: ...matic mode Comfort setpoint for room temperature always on When the operating mode is set to Comfort the setpoint for the room temperature in Comfort mode can be changed The Reduced setpoint for room...

Page 31: ...er menu Key domestic hot water settings can be changed in the Domestic hot water menu Other DHW settings can be changed in the domestic hot water and DHW storage tank settings in the parameter list Do...

Page 32: ...ange the user level from the settings menu gear icon The commissioning level does not require a password but the engineer and OEM levels are password protected The current user level is indicated by a...

Page 33: ...hed again and the user interface can be updated via the service menu It is advisable to update the user interface after any changes in connections such as after adding heating circuits If there is no...

Page 34: ...g circuits 1 Open the parameter list 2 Select the desired menu from the status bar 3 Scroll through the pages in the menu and select the relevant one 4 Move the cursor to the desired setpoint and edit...

Page 35: ...t menu and select Reset HP on line 6711 Switch the line value to Yes 5 12 Relay test Use the relay test to test the operation of actuator 1 Perform the relay test by selecting the desired QX output an...

Page 36: ...ircuit closes heating circuit s internal circulation After the test the valve remains in the position it was in at the end of the test U QX12 Brine circuit evaporator circuit pump Q8 Q8 When the test...

Page 37: ...y by repeating the test with different speed settings on line 7710 for example to 100 50 and 0 Relay test for a speed controlled brine circuit pump Line Connector Output Function Marking Additional in...

Page 38: ...the lower unit s controller A2 0 is the slave controller The controllers are identical but the slave controller s address has been changed to a slave address value on line 6600 set to 2 The controller...

Page 39: ...MB Any remote access devices will also be connected to the same bus Use twisted pair cables with a minimum wire cross sectional area of 0 75 mm 2 Over long distances use 1 5 mm 2 wires Do not arrange...

Page 40: ...a cascade consisting of four RE96 heat pumps is presented in the figure at the end of this section Menu Line Line name Master S0 G1 Slave 1 S0 G2 Slave 2 S0 G2 LPB 6600 Device address G 1 2 3 LPB 660...

Page 41: ...ck the slave controller s wiring diagram for the refrigerant circuit temporarily set the value on line 5800 to Brine circuit Devices in the cascade OZW672 or OCI670 REMOTE CONNECTION DEVICE S0 G5 RE 9...

Page 42: ...t if required the shared brine circuit pump can be used as an additional pump alongside the compressor circuit s own brine circuit pump 6 4 Separate heat pump for DHW heating The cascade can be laid o...

Page 43: ...ithout control cabinet mm 750 750 750 750 750 Depth incl heat exchanger connections mm 750 750 750 750 750 Height mm 930 930 930 930 930 Weight kg 303 303 303 303 303 RE 56 96 dimensions and weight MO...

Page 44: ...2 A 40 A 40 A 40 A RE 56 96 fuse MODEL RATED CAPACITY kW 3 400 V 50 Hz PE 56 66 76 84 96 Fuse 3x 50A 63A 80 A 80 A 80 A RE 28 48 noise level MODEL RATED CAPACITY kW 3 400 V 50 Hz PE 28 33 38 42 48 Sou...

Page 45: ...RE 04 dimensions single unit configuration Two units M8009 2147EN 43 74...

Page 46: ...RE 04 dimensions two unit configuration 44 74 M8009 2147EN...

Page 47: ...periodically for leaks maximum refrigerant charge 10 CO2 eq t no no no no yes Refrigerant R 410A R 410A R 410A R 410A R 410A Refrigerant s GWP value global warming potential 2 088 2 088 2 088 2 088 2...

Page 48: ...38 42 48 56 66 76 84 96 B0 3 W30 35 30 35 22 1 25 7 28 8 33 0 37 8 44 2 51 4 57 6 65 9 75 6 B0 3 W40 45 40 45 20 7 24 6 27 6 31 2 36 0 41 5 49 2 55 1 62 3 72 1 B0 3 W47 55 47 55 19 1 23 0 25 8 29 1 3...

Page 49: ...0 41 5 49 2 55 1 62 3 72 1 B0 3 W47 55 47 55 19 1 23 0 25 8 29 1 33 7 38 3 46 0 51 7 58 1 67 5 B0 3 W55 65 55 65 17 2 20 9 23 6 26 6 30 7 34 4 41 8 47 1 53 1 61 3 Evaporator flow rate m 3 h Water in...

Page 50: ...0 56 2 65 4 B0 4 W55 65 55 65 16 6 20 2 22 8 25 6 29 7 33 2 40 3 45 5 51 2 59 3 Electrical power kW Water in C Water out C 28 33 38 42 48 56 66 76 84 96 B0 4 W30 35 30 35 5 6 6 6 7 7 8 6 9 9 11 1 13 2...

Page 51: ...0 40 1 47 6 53 4 60 3 69 9 B0 4 W47 55 47 55 18 5 22 3 25 0 28 1 32 7 37 0 44 5 50 0 56 2 65 4 B0 4 W55 65 55 65 16 6 20 2 22 8 25 6 29 7 33 2 40 3 45 5 51 2 59 3 Evaporator flow rate m 3 h Water in o...

Page 52: ...5 68 4 78 4 B5 2 W55 65 55 65 20 4 24 6 27 7 31 5 35 9 40 8 49 2 55 4 62 9 71 8 Electrical power kW Water in C Water out C 28 33 38 42 48 56 66 76 84 96 B5 2 W30 35 30 35 5 4 6 5 7 6 8 6 9 9 10 9 13 0...

Page 53: ...6 57 4 64 3 73 0 83 6 B5 2 W47 55 47 55 22 5 27 0 30 2 34 2 39 2 45 1 53 9 60 5 68 4 78 4 B5 2 W55 65 55 65 20 4 24 6 27 7 31 5 35 9 40 8 49 2 55 4 62 9 71 8 Evaporator flow rate m 3 h Water in out C...

Page 54: ...77 3 87 8 B12 7 W55 65 55 65 23 2 27 8 31 2 35 7 40 3 46 3 55 7 62 4 71 4 80 7 Electrical power kW Water in C Water out C 28 33 38 42 48 56 66 76 84 96 B12 7 W30 35 30 35 5 3 6 4 7 5 8 6 9 9 10 6 12...

Page 55: ...94 7 15 8 08 9 06 10 26 4 18 983 2 Cooling capacity kW Water in out C 28 33 38 42 48 56 66 76 84 96 B12 7 W30 35 30 35 28 9 33 6 37 5 43 2 49 0 57 8 67 3 75 1 86 4 98 1 B12 7 W40 45 40 45 27 4 32 3 3...

Page 56: ...seasonal performance factor SPF domestic hot water heating SPFDHW 1 2 4 Domestic hot water heating 2 8 2 8 2 8 Seasonal space heating energy efficiency s 1 2 3 Low temperature application max flow wa...

Page 57: ...ic hot water heating SPFDHW 1 2 4 Domestic hot water heating 2 8 2 8 2 8 Seasonal space heating energy efficiency s 1 2 3 Low temperature application max flow water temperature 35 C 209 211 214 Medium...

Page 58: ...ic hot water heating SPFDHW 1 2 4 Domestic hot water heating 2 8 2 8 2 8 Seasonal space heating energy efficiency s 1 2 3 Low temperature application max flow water temperature 35 C 201 203 205 Medium...

Page 59: ...ic hot water heating SPFDHW 1 2 4 Domestic hot water heating 2 8 2 8 2 8 Seasonal space heating energy efficiency s 1 2 3 Low temperature application max flow water temperature 35 C 204 206 208 Medium...

Page 60: ...ic hot water heating SPFDHW 1 2 4 Domestic hot water heating 2 8 2 8 2 8 Seasonal space heating energy efficiency s 1 2 3 Low temperature application max flow water temperature 35 C 204 207 209 Medium...

Page 61: ...7 4 EN 14285 Technical data sheets RE 28 RE 28 Technical data sheet ver 1 M8009 2147EN 59 74...

Page 62: ...RE 33 RE 33 Technical data sheet ver 1 60 74 M8009 2147EN...

Page 63: ...RE 38 RE 38 Technical data sheet ver 1 M8009 2147EN 61 74...

Page 64: ...RE 42 RE 42 Technical data sheet ver 1 62 74 M8009 2147EN...

Page 65: ...ndition range is provided in the diagram and table below In the diagram the bold continuous line indicates the unit s recommended operating envelope The dashed line indicates the operating range where...

Page 66: ...nimum value Minimum value recommended Maximum value recommended Maximum value Brine into the evaporator C 10 5 12 30 Condenser circuit temperature difference brine to condenser 5 C C 1 3 4 5 Temperatu...

Page 67: ...7 6 Condenser circuit and evaporator pressure loss Condenser circuit pressure loss Condenser pressure loss RE ver 1 Y axis pressure loss kPa X axis flow rate m 3 h Water 30 35 C M8009 2147EN 65 74...

Page 68: ...4023075 Wilo Stratos PARA 25 1 12 T16 180 mm 6h 1 phase wet motor G 1 1 2 outer thread installation dimension 180 mm manual control and 0 10 V 16 310 W 0 16 1 37 A motor protection 1 6 2 5 Evaporator...

Page 69: ...00 W 0 27 3 5 A motor protection 2 5 4 34023083 Wilo Yonos MAXO 50 0 5 16 1 phase wet motor DN 50 flange distance between flanges 340 mm manual control 40 1250 W 0 3 5 5 A motor protection 4 6 3 34023...

Page 70: ...Wilo Stratos Para 1 12 external control mode via analog input 0 10 V Wilo Yonos MAXO 40 0 5 12 68 74 M8009 2147EN...

Page 71: ...Wilo Stratos 40 1 12 Wilo Yonos MAXO 40 0 5 16 M8009 2147EN 69 74...

Page 72: ...Wilo Yonos MAXO 50 0 5 16 Wilo VeroLine IPL 40 115 0 55 2 Wilo VeroLine IPL 50 105 0 75 2 70 74 M8009 2147EN...

Page 73: ...Product fiche space heaters COMMISSION DELEGATED REGULATION EU No 811 2013 ANNEX IV a supplier s name or trademark Oilon Oilon Oilon Oilon Oilon b supplier s model identifier RE 05 28 RE 05 33 RE 05 3...

Page 74: ...space heating s 162 160 157 160 159 l annual space heating energy consumption under colder climate conditions QHE kWh 15692 19112 21970 24069 28066 l annual electricity consumption under warmer clima...

Page 75: ...21 5 30 5 30 7 C COPd 3 10 3 09 3 09 3 14 3 15 bivalent temperature Tbiv C 10 10 10 10 10 operating limit temperature outdoor temperature TOL C POWER CONSUMPTION when the unit is in OFF mode POFF kW...

Page 76: ...bly recycling and or disposal at end of life Recover the refrigerant and the compressor oil transfer for recycling or disposal as required by applicable laws rules and regulations The other components...

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Page 78: ...OILON GROUP P O Box 5 FI 15801 LAHTI FINLAND Tel 358 3 85 761 Fax 358 3 857 6239 Email info oilon com www oilon com Contact information of Oilon dealer Date of installation...