background image

11 

 

f.  USER SELECTABLE POWER GRAPH 

1. 

With the system in the Ready or Power Modes, press and hold the Output 
Selector/Command Button for 3 seconds until the time flashes 

2. 

Release the Output Selector/Command Button. 

3. 

Press and hold the Output Selector/Command button for 3 seconds. 

4. 

Release the Output Selector/Command Button. 

5. 

Press the Output Selector/Command Button until the desired bar graph is 
displayed; Standard or UltraFine. 

6.  Press and hold the Output Selector/Command button for 3 seconds to 

return to operation. 

 

8. APPLICATION 

NOTES: 

a. 

EXTENDING TIP LIFE 

 

1. 

Each day, remove, inspect, and clean the cartridge shaft and handle using 
denatured alcohol and a clean cloth. Stubborn flux deposits on the shaft (and 
on the entire SMTC, PTTC & TATC tip) can be removed using a brass brush.  

2. 

After you turn on the system, and each time you return the tip to the holder, 
apply solder to the tinned surfaces of the tip. The solder protects the tip from 
oxidation and prolongs the life of the tip. 

3. 

Select the lowest temperature series tip cartridge that will do the job. Lower 
temperatures decrease tip oxidation and are easier on the components being 
joined. 

4. 

Use fine point tips only when necessary. The plating on fine precision tips is 
less durable than the plating on larger tips. 

5. 

Do not use the tip as a prying tool. Bending the tip can cause the plating to 
crack, shortening tip life. 

6. 

Use the minimum activation flux, appropriate to solder type, as necessary to 
do the job. Higher activation flux is more corrosive to the tip plating. 

7.  When making a solder connection, apply fresh solder to the items being 

joined, 

not

 to the hot soldering tip. 

8. 

Switch the system off when not in use. 

9. 

Do not apply pressure to the tip. More pressure does not equal more heat. To 
improve heat transfer, use solder to form a thermal bridge between the tip and 
the solder joint. 

10.  Clean the tip on a clean, damp sponge or a coiled brass cleaner -- not on a 

rag or dirty, dry sponge. 

 

b. DETINNED TIPS 

If a tip is not wetting with solder then it is detinned. This exposes the plating to 
oxidation and substantially degrades the heat transfer efficiency of the tip. 
Detinning is caused by:  

 

Failure to keep the tip covered with fresh solder during idling periods.  

 

High tip temperatures.  

 

Lack of sufficient flux in soldering operations. 

 

Wiping the tip on dirty or dry sponges and rags. (Always use a clean, 
damp, industrial grade, sulfur-free sponge or brass sponge) 

 

Impurities in the solder or on the surfaces to be soldered. 

NOTE: Detinned tips are preventable with proper daily care! 

c. CHOOSING THE CORRECT TIP CARTRIDGE AND GEOMETRY 

MULTI-LEAD PACKAGES 

Multi-lead components can be drag soldered using Metcal hoof-tip cartridges. Tin 
the working face of the tip with solder and gently drag it across the array of leads. 

SMT REMOVAL 

First, measure the dimensions of your component, then, use the SMTC charts 
that are available from 

ZZZWHVWHTXLSPHQWGHSRWFRP

 to match 

component and tip dimension. 

 

 

Summary of Contents for Metcal MX-5000

Page 1: ...MX 5000 Power Precision Performance Soldering Desoldering and Rework System User Guide 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDe...

Page 2: ...PTZ Tip Alignment 10 e User Programmable PowerSave Mode Adjustment 10 f User Selectable Power Graph 10 8 APPLICATION NOTES a Extending Tip Life 11 b Detinned Tips 11 9 BASIC TROUBLESHOOTING GUIDE 11 1...

Page 3: ...onse and precise control a SMARTHEAT TECHNOLOGY No Calibration Required Each cartridge is equipped with a self regulating heater which senses its own temperature and closely maintains its pre set idle...

Page 4: ...cal Advanced Soldering hand piece MX H1 AV workstand MX WS5DS workstand MX W1AV Upgrades MX UK1 Metcal Advanced Hand piece TipSaver workstand MX UK2 UltraFine hand piece TipSaver workstand MX UK4 Prec...

Page 5: ...er Programmable PowerSave Mode The MX 5000 Series has a user programmable PowerSave Mode The time to enter PowerSave Mode is adjustable from 10 to 120 minutes Universal Power Supply The MX 5000 Series...

Page 6: ...e SLEEP MODE 1 Hand piece in workstand 2 Power to the hand piece is reduced POWER MODE 1 Hand piece removed from stand 2 System is in use Power Meter displays power at tip POWERSAVE MODE 1 Hand piece...

Page 7: ...pieces to meet the customer s application needs Each hand piece has its own range of cartridges with many choices available for tip geometry and temperature a Hand piece Selection Guide NOTE This is...

Page 8: ...s for a complete up to date listing visit ZZZ WHVWHTXLSPHQWGHSRW FRP for more information These tip geometries cover a broad range of tasks from delicate precision work to heavy ground plane soldering...

Page 9: ...e working with Start with a lower temperature going to a higher temperature only when necessary d Temperature Series Chart Application X Series STTC SMTC UFTC PTTC TATC STDC High Thermal Sensitivity 5...

Page 10: ...int To change the configuration 1 Remove the two screws from the underside of the workstand base MX WB 2 Move the Workstand Sponge Holder MX WSH into the desired position 3 Replace the two screws into...

Page 11: ...e the active output b REPLACING ALL TIP CARTRIDGES 1 Make sure the system is turned off 2 Pull out the cartridge using the Cartridge Removal Pad MX CP1 NOTE THE TIP CARTRIDGE MAY BE HOT DO NOT USE MET...

Page 12: ...life 6 Use the minimum activation flux appropriate to solder type as necessary to do the job Higher activation flux is more corrosive to the tip plating 7 When making a solder connection apply fresh...

Page 13: ...tion other than described in this manual Use only genuine Metcal replacement parts Use in a well ventilated area or with fume extraction Do not use the equipment with wet hands Connect only to properl...

Reviews:

Related manuals for Metcal MX-5000