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1. SYSTEM 

SPECIFICATIONS 

Ambient Operating Temperature 

10 - 40°C 

Maximum Enclosure Temperature 

55°C 

Input Line Voltage    

 

100 - 240 VAC, grounded circuit 

Input Line Frequency 

 

50/60 Hz   

Power Consumption 

 

125W 

Output Power (Max.) 

80 Watts max. Per channel at 22°C ambient 
temperature 

Output 

Frequency 

  13.56 

MHz 

Power Cord 3-Wire   

 

183cm (18/3”) SJT 

Dimensions w x d x h 

 

12.1 cm (4.8”) x 13.0cm (5.1”) x 23.5cm (9.3”) 

Certification / Marking 

 

cTUVus, CE 

Surface 

Resistivity 

  10

5

 - 10

9

 

/in 

Tip-to-Ground Potential 

 

<2mV 

Tip-to-Ground Resistance 

 

<2 ohms 

Idle Temperature Stability 

 

± 1.1°C in still air 

Hand-piece Cable Length 

 

L=122cm (48”), burn proof, ESD safe 

Hand-piece Connector 

 

F connector 

Workstand Dimensions w x d x h 

8.6 cm (3.4”) x 19.1 cm (7.5”) x 8.3 cm (3.3”) 

 

2.  SYSTEM DESIGN AND TECHNOLOGY OVERVIEW 

The MX-5000 Series is a precision, high-power soldering system with dual 
switchable ports. It is the newest design of the market leading Metcal soldering 
systems. It adds new ergonomic hand-pieces, a new built in power meter, 80 watts 
of power and includes SmartHeat

® 

Technology for quick response and precise 

control. 

 

a. 

SMARTHEAT

®

 TECHNOLOGY 

No Calibration Required 

Each cartridge is equipped with a self-regulating heater which ‘senses’ its own 
temperature and closely maintains its pre-set idle temperature for the life of the 
heater-tip; all controlled by OK International’s proprietary SmartHeat

®

 Technology. 

The tip temperature is determined by the inherent metallurgical properties of the 
heater; 

no external adjustment or equipment is required

. This eliminates spikes 

and transients associated with electrically switched elements found in conventional 
soldering irons. The integrated power indication meter actively monitors power 
delivered to the tip as it varies in direct response to the thermal load. The power 
indication meter 

requires no calibration,

 because it is monitoring an active 

feedback loop

Please feel free to contact your OK International representative with 

any questions. 
  
Those companies or individuals requiring periodic verification of system 
performance may do so in the following ways: 

 

Measure the performance of the system in ‘time required to solder a defined 

number of loads’, or 

 

Observe start up and idle power with the integrated Power Indication Meter, or 

 

Measure tip idle temperature as it equates to this performance. 

 

 
 
 
 
 
 
 
 
 

 

Summary of Contents for Metcal MX-5000

Page 1: ...MX 5000 Power Precision Performance Soldering Desoldering and Rework System User Guide 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDe...

Page 2: ...PTZ Tip Alignment 10 e User Programmable PowerSave Mode Adjustment 10 f User Selectable Power Graph 10 8 APPLICATION NOTES a Extending Tip Life 11 b Detinned Tips 11 9 BASIC TROUBLESHOOTING GUIDE 11 1...

Page 3: ...onse and precise control a SMARTHEAT TECHNOLOGY No Calibration Required Each cartridge is equipped with a self regulating heater which senses its own temperature and closely maintains its pre set idle...

Page 4: ...cal Advanced Soldering hand piece MX H1 AV workstand MX WS5DS workstand MX W1AV Upgrades MX UK1 Metcal Advanced Hand piece TipSaver workstand MX UK2 UltraFine hand piece TipSaver workstand MX UK4 Prec...

Page 5: ...er Programmable PowerSave Mode The MX 5000 Series has a user programmable PowerSave Mode The time to enter PowerSave Mode is adjustable from 10 to 120 minutes Universal Power Supply The MX 5000 Series...

Page 6: ...e SLEEP MODE 1 Hand piece in workstand 2 Power to the hand piece is reduced POWER MODE 1 Hand piece removed from stand 2 System is in use Power Meter displays power at tip POWERSAVE MODE 1 Hand piece...

Page 7: ...pieces to meet the customer s application needs Each hand piece has its own range of cartridges with many choices available for tip geometry and temperature a Hand piece Selection Guide NOTE This is...

Page 8: ...s for a complete up to date listing visit ZZZ WHVWHTXLSPHQWGHSRW FRP for more information These tip geometries cover a broad range of tasks from delicate precision work to heavy ground plane soldering...

Page 9: ...e working with Start with a lower temperature going to a higher temperature only when necessary d Temperature Series Chart Application X Series STTC SMTC UFTC PTTC TATC STDC High Thermal Sensitivity 5...

Page 10: ...int To change the configuration 1 Remove the two screws from the underside of the workstand base MX WB 2 Move the Workstand Sponge Holder MX WSH into the desired position 3 Replace the two screws into...

Page 11: ...e the active output b REPLACING ALL TIP CARTRIDGES 1 Make sure the system is turned off 2 Pull out the cartridge using the Cartridge Removal Pad MX CP1 NOTE THE TIP CARTRIDGE MAY BE HOT DO NOT USE MET...

Page 12: ...life 6 Use the minimum activation flux appropriate to solder type as necessary to do the job Higher activation flux is more corrosive to the tip plating 7 When making a solder connection apply fresh...

Page 13: ...tion other than described in this manual Use only genuine Metcal replacement parts Use in a well ventilated area or with fume extraction Do not use the equipment with wet hands Connect only to properl...

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