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3

3. Close door.  (Position damper and smokestack damper 

approximately at one quarter open.)  This burn should be 
sustained for at least two hours, the longer the better.  
Then, begin increasing temperature by opening the damper 
and smokestack damper half-way and adding more 
charcoal.  Your smoker is now ready for use. 

2. Build a small fire on the fire grate or pan, being sure not to 

lay coals against the walls.

1. Brush all interior surfaces including grills and grates with 

vegetable cooking oil.

Before cooking with your smoker, the following steps should 
be closely followed to both cure the finish and season the 
interior steel.  Failure to properly follow these steps may 
damage the finish and/or impart metallic flavors to your first 
foods.

PREPARING TO USE YOUR  SMOKER

Rust can appear on the inside of your smoker.  Maintaining a 
light coat of vegetable oil on interior surfaces will aid in the 
protection of your unit.  Exterior surfaces of smoker may need 
occasional touch up.  We recommend the use of a 
commercially available black high temperature spray paint.  
NEVER PAINT THE INTERIOR OF THE UNIT !

SMOKING AND SLOW COOKING

Remove the cooking grill from the firebox and build your fire on top 
of the fire grate in the firebox.  Either charcoal or wood may be 
used, but wood is the recommended fuel for it’s rate of burn and 
the flavor it imparts to the food being cooked.  Most seasoned 
hardwoods are good for smoking such as hickory, mesquite, pecan, 
oak, and many other fruit woods.  Bark should be avoided or 
burned off first as it contains a high acid content and imparts an 
acrid flavor.

SMOKING WITH WOOD CHIPS/WOOD CHUNKS

For a more robust smoke flavor while using charcoal briquettes or 
lump charcoal, try adding wood chips or several wood chunks to 
the fire. Wood chunks are available in a variety of natural flavors, 
and can be used alone or in addition to charcoal. As a general 
rule, any hardwood that bears a fruit or nut is suitable for cooking. 
However, different woods have very different tastes. Experiment 
with different woods to determine your personal favorite, and 
always use well-seasoned wood. Green or fresh-cut wood can turn 
food black, and tastes bitter.

Our Recommendations:

Chicken

 - Alder, Apple, Hickory, Mesquite

Beef

 - Hickory, Mesquite, Oak

Pork

 - Fruitwoods, Hickory, Oak

Lamb

 - Fruitwoods, Mesquite

Veal

 - Fruitwoods, Grapevines

Seafood

 - Alder, Mesquite

Vegetables

 – Mesquite

After allowing the fire to burn down, close the doors and control the 
temperature and smoke with the dampers located on the firebox 
and atop the smokestack.  Smoke is contained within the 
chambers, which will reduce burn while imparting more smoke 
flavor.  Do not operate the  Smoker with temperatures exceeding 
450 degrees in the smoker chamber. Place the food in the smoker 
chamber and monitor the temperature.  Cooking and smoking are 
taking place using indirect heat.  There is no need to worry about a 
grease fire flare-up ruining the food.  Do not place food within 15cm 
of the opening from the firebox into the smoker chamber.  A general 
rule of thumb for cooking is about 1 hour per pound for smoking 
large cuts of meat.  Refer to a cook book for specific cuts of meat.  
Limit the number of times you open the smoker chamber door as 
this will allow heat to escape and extend the cooking time. 

Ground Meat

Beef, Pork, Veal, Lamb.............................71 °C (160 °F)
Turkey, Chicken........................................74 °C (165 °F)

Fresh Beef, Veal, Lamb

Medium Rare............................................63 °C (145 °F)

(let stand 3 minutes before cutting)

Medium...................................................71 °C (160 °F)

Well Done.................................................77 °C (170 °F)

Poultry

Chicken & Turkey, whole..........................74 °C (165 °F)

Poultry Parts.............................................74 °C (165 °F)

Duck & Goose...........................................74 °C (165 °F)

Fresh Pork

Medium Rare............................................63 °C (145 °F)

(let stand 3 minutes before cutting)

Medium....................................................71 °C (160 °F)

Well Done.................................................77 °C (170 °F)

Internal Cooking Temperatures

SMOKER MAINTENANCE

Frequency of clean up is determined by how often the grill is 
used. Make sure coals are completely extinguished  before 
cleaning inside of the unit. Thoroughly rinse with water and 
allow to air dry before using again. Wipe out the interior of the 
unit with a cloth or paper towels.
When finished cooking, and the unit has adequately cooled, 
clean out all remaining ashes. Ashes collect moisture, which 
can lead to premature rusting and decay. Periodically coating 
the interior surfaces with vegetable oil will aid in the 
protection of your unit. Also, occasional touch up of the 
exterior paint will be required. Black, high-temperature spray 
paint is recommended. NEVER PAINT THE INTERIOR OF 
THE UNIT.

Cooking Surface:

 If a bristle brush is used to clean any of 

the grill cooking surfaces, ensure no loose bristles remain on 
cooking surfaces prior to grilling. It is not recommended to 
clean cooking surfaces while grill is hot.

Building Your Fire

1. Stack charcoal briquettes or wood into a pyramid-shaped 

pile on top of the charcoal grate or ash pan. We 
recommend using 3 pounds (approximately 45 briquettes) 
to start your fire, adding more as needed.

2. If using lighter fluid, saturate the charcoal briquettes with 

lighter fluid and let it soak in for approximately 5 minutes. If 
using a chimney starter, electric starter, or other type of fire 
starter, light your fire according to the manufacturer's 
instructions.

3. 

Always light the fire with the grill lid open.

    Leave lid open until briquettes are fully lit. Failure to do this 

could trap fumes from charcoal lighter fluid in grill and may 
result in a flash fire when lid is opened.

4. Never add charcoal lighter fluid to hot or warm coals as 

flashbacks may occur causing injury.

5. You are ready to begin cooking when the pile of briquettes 

ashes over and produces a red glow (approximately 12 – 
15 minutes). 

6. Depending on your cooking method, either leave the 

briquettes in a pile or spread evenly across the charcoal 
grate using a long-handled poker.

COOKING TIPS

Know When Your Fire is Ready

Successful charcoal grilling depends on a good fire. The 
general rule for knowing when your coals are ready for grilling 
is to make sure that 80 percent or more of the coals are ashy 
gray. Using caution, arrange the hot coals on your charcoal 
grate based on your desired method of cooking.  Here are a 
few steps you can take to adjust the temperature of your fire:
 -If it is too hot, spread the coals out a bit more, which makes 
the fire less intense.
-Raise or lower the adjustable charcoal grate.
-Partially close the vents in the grill, which reduces the 
amount of oxygen that feeds the fire.

Know When Your Fire is Ready 

(Continued)

-Use the indirect grilling method, with coals to either side of  drip 
pan and the food over the pan rather than directly over the coals.
-In the event of a severe flare-up, spray the flames with water from 
a squirt bottle. Be careful, spraying with water tends to blow ashes 
around and make a mess. 
-Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 
minutes for coals to ash over before adding more. 

GB

Summary of Contents for 16202045

Page 1: ...016 2015 Char Broil LLC Columbus GA 31902 Printed in China Assembly Instructions 2015 HIGHLAND PRODUCT GUIDE 16202045 OFFSET SMOKER Operating Instructions 2 3 Assembly Instructions 6 11 IE GB KRISWELL...

Page 2: ...R CONSUMER FOR OUTDOOR USE ONLY WARNING All surfaces can be hot during use Use protection as required to prevent burning Do not use this unit on or near combustible surfaces or structures such as wood...

Page 3: ...k Veal Lamb 71 C 160 F Turkey Chicken 74 C 165 F Fresh Beef Veal Lamb Medium Rare 63 C 145 F let stand 3 minutes before cutting Medium 71 C 160 F Well Done 77 C 170 F Poultry Chicken Turkey whole 74 C...

Page 4: ...D 2 1 FIREBOX LID 3 1 FIREBOX CHAMBER 4 1 TEMPERATURE GAUGE 5 1 TEMPERATURE GAUGE HOLE PLUG 6 2 LID HANDLE 7 1 WARMING SURFACE PLATE F FIREBOX 8 1 DAMPER ASSEMBLY 9 1 DOOR LATCH 10 3 FIRE GRATE 11 3 C...

Page 5: ...5 1 2 3 4 6 6 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 7 5 PARTS DIAGRAM 11 11 GB 23...

Page 6: ...n lays flat This will give you a protective surface during assembly Remove the carton packing material and the parts from inside the firebox and smoke chamber On each short leg slide one 12mm flat was...

Page 7: ...on the ground next to the unit Unit should now be resting on its smoke chamber handle brackets with the leg posts pointing upward Slide short legs onto posts at right side with wheels facing outward S...

Page 8: ...unit over the handle brackets and stand it up onto its legs Once standing fully tighten the four leg bolts Use four 1 4 20 screw and four 1 4 20 flange nuts to attach the warming plate to the lid of f...

Page 9: ...an assistant connect firebox and smoke chamber using eight 3 8 16 1 hex head bolts 3 8 lock washer and 3 8 16 hex nut and tighten 1 4 20x1 2 Hex Head Bolts 1 4 20 Flange Nuts Firebox Lid 1 4 20x1 2 He...

Page 10: ...nd of smoke chamber by sliding stack into smokestack mounting bracket While holding the smokestack in a vertical position tighten the 3 8 16 1 hex head bolt Then slide the side handle into the bracket...

Page 11: ...ker Fire Grate Fire Grate Congratulations You have completed the assembly of your smoker Please follow the instructions on page 4 to season your smoker Temperature Gauge Front Shelf Cooking Grates Fir...

Page 12: ...k 2015 Char Broil LLC Columbus GA 31902 U S A charbroil com I charbroil de NOTE This information is a guide only Items included in your BBQ specification may differ depending on region or specific dea...

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