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GRILL MAINTENANCE

Frequency of cleanup is determined by how much your smoker is used.  Make sure coals are completely extinguished 

before cleaning inside of smoker.  Inside surfaces may be cleaned with a strong solution of detergent and water applied 

with a scrub brush.  Thoroughly rinse with water and allow to air dry before using again.

HELPFUL HINTS
• If food seems to be getting too smoky or brown before the cooking time is finished, cover it loosely with heavy duty 

aluminum foil.

•Remove the ash after each use.

•Covered side dishes can be warmed in smoker chamber.
•To prevent flare-ups, brush meat lightly with oil before grilling.
•Keep a small squirt bottle of water handy for grilling flare-ups.

If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces 

prior to grilling.  It is not recommended to clean cooking surfaces while grill is hot.

THE HEAT OF THE COALS

seconds you can 

hold the palm of 

your hand 4 inches 

above the coals

temperature range (Fº)

visual cues

HOT COALS

2

400 to 450

barely covered with 

gray ash; deep red glow

MODERATELY HOT

375 to 450

thin coating of gray

ash; deep red glow 

MODERATELY HOT COALS

4

325 to 375

significant coating of 

gray ash; red glow

MODERATELY COOL COALS

5

300 to 325

thick coating of gray 

ash; dull red glow

3

TO HOT COALS

Page 5

Summary of Contents for Longhorn 13201747

Page 1: ... 31902 Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference Some parts may contain sharp edges Wear protective gloves if necessary CAUTION THIS UNIT IS HEAVY DO NOT attempt to assemble without a helper CAUTION CAUTION WARNING C...

Page 2: ...NJURY AND OR PROPERTY DAMAGE WARNING CAUTION For residential use only Do not use for commercial cooking WARNING CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of Cali...

Page 3: ...ontains a high acid content and imparts an acrid flavor After allowing the fire to burn down close the doors and control the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke is contained within the chambers which will reduce burn while imparting more smoke flavor Do not operate the Smoker with temperatures exceeding 450 degrees in the smoker chamber Place...

Page 4: ...revent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray If you have less than that the coals are not ready and if all of them are glowing red hot the fire is probably too hot Here are a few steps you can take to adjust the tem...

Page 5: ...To prevent flare ups brush meat lightly with oil before grilling Keep a small squirt bottle of water handy for grilling flare ups If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot THE HEAT OF THE COALS seconds you can hold the palm of your han...

Page 6: ...d warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hosti...

Page 7: ...RE 3 8 16 Hex Nut Qty 8 Hitch Pin Qty 2 12mm Flat Washer Qty 4 1 4 20 Flange Nut Qty 16 3 8 Lock Washer Qty 8 3 8 16x1 Hex Head Bolt Qty 17 Page 7 1 4 20x1 2 Hex Head Bolt Qty 4 1 4 20x12 Machine Screw QTY 12 ...

Page 8: ...PARTS LIST Page 8 A B C D E F F H I J J J K L M N O P Q R S T U V G C 1 FIREBOX BOTTOM K 1 COOKING GRATE 23 X19 L 1 COOKING GRATE 16 2 X19 M 1 COOKING GRATE 14 2 X18 2 W 1 SPRING F DAMPER W ...

Page 9: ...lays flat This will give you a protective surface during assembly Remove the carton packing material and the parts from inside the firebox and smoke chamber On each short leg slide one 12mm flat washer onto axle followed by a wheel then another 12mm flat washer Slide a hitch pin into the hole at the end of the axle Page 9 Axle Short Leg Wheel 12mm Flat Washer 12mm Flat Washer Hitch Pin Hitch Pin ...

Page 10: ...the ground next to the unit Unit should now be resting on its smoke chamber handle brackets with the leg posts pointing upward Slide short legs onto posts at right side with wheels facing outward Slide long legs onto posts at opposite end Secure each legs to posts using one 3 8 16 1 hex head bolt per leg Do not fully tighten the bolts at this time Smoke chamber Page 10 Short Leg Leg Posts Long Leg...

Page 11: ...t over the handle brackets and stand it up onto its legs Once standing fully tighten the four leg bolts Use four 1 4 20 screw and four 1 4 20 flange nuts to attach the warming plate to the lid of firebox Tighten securely Page 11 Warming Plate Firebox Top 1 4 20 Flange Nuts 1 4 20x1 2 Screws 1 4 20x1 2 Screws 1 4 20 Flange Nuts ...

Page 12: ...n assistant connect firebox and smoke chamber using eight 3 8 16 1 hex head bolts 3 8 lock washer and 3 8 16 hex nut and tighten Page 12 1 4 20x1 2 Hex Head Bolts 1 4 20 Flange Nuts Firebox Lid 1 4 20x1 2 Hex Head Bolts Firebox Bottom Smoke Chamber Firebox Assembly 1 4 20 Flange Nuts 3 8 Lock Washers 3 8 16x1 Hex Head Bolts 3 8 16 Hex Nuts ...

Page 13: ...ighten the 3 8 16 1 hex head bolts Then slide the side handle into the brackets welded to smoke chamber Attach handle to smoke chamber lid and firebox lid using eight 1 4 20 screws and 1 4 20 flange nuts Tighten securely Smoke Stack 3 8 16x1 Hex Head Bolt Page 13 Smoke Chamber handle shown installed Smoker Chamber 1 4 20 Flange Nuts 1 4 20x1 2 Screws ...

Page 14: ...to the firebox Cooking Grates Fire Grate Fire Grate Attach front shelf to smoke chamber by sliding ends of shelf frame into bushing on front of smoke chamber Next install the Temperature Gauge into the bushing located on the Smoker Chamber Lid Align gauge and then secure with jamb nut Page 14 Congratulations You have completed the assembly of your smoker Please follow the instructions on page 3 to...

Page 15: ...E ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GA...

Page 16: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

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