OKU EPK-6, Operating Instructions Manual

Page 1: ...EPK 8 Operating instructions ID No 00035104 00101069 EPK 6 5 gun for manual use 00101125 EPK 6 5 gun for machine assembled 00101071 EPK 8 gun for manual use Date _________________ 00102180 EPK 8 gun for machine Name _________________ OKU GmbH 73650 Winterbach Germany 1 ...

Page 2: ...he gun 10 5 1 Insertion of studs 11 5 2 Faults during insertion 11 5 2 1 Studs inserted to deep 11 5 2 2 Studs jut out off the tire 11 5 3 Conversion of machine gun to manual gun 14 6 Faults and troubleshooting 15 7 Lubrication and maintenance 15 7 1 Lubrication 15 7 1 1 Lubricating oil 15 7 1 2 Lubricating grease 16 7 2 Greasing points 16 7 3 Maintenance 17 8 Shutdown and dismounting 18 9 Spear a...

Page 3: ...dable 1 2 Scope of supply The delivery normally consists of stud gun and the operating instructions The parts included in your delivery are stated in the accompanying papers These papers shall be checked for conformity immediately after receipt of the goods OKU GmbH does not provide any guarantee and or accept any liability for defects complained belatedly Therefore Contact the forwarder immediate...

Page 4: ...ccept liability for damages and operating troubles caused by inappropriate use unauthorized modification of gun improper operation of the gun operating errors disregard of this operating instructions 1 5 Warranty Conditions of warranty see Standard Terms and Conditions of OKU GmbH Assert warranty claims against OKU GmbH immediately after detection of the defect Warranty claims expire in each case ...

Page 5: ...e operating instructions available at any time to prohibit non qualified personnel from working with the gun 2 1 2 Qualified personnel As qualified personnel are to be considered persons who were authorised by the safety officer of the plant to perform the necessary activities and who are able to recognise and avoid potential hazards because of their education ex perience instructions and their kn...

Page 6: ...esign of the gun is basically prohibited In this case please confer with OKU 2 3 Layout of the safety instructions The safety instructions described hereinafter are arranged consistently Beware of personal injury Pictogram Meaning Signal words Notes Warning for hazardous electrical voltage Warns of imminent danger Danger Consequences of disregarding Death or very severe injuries Warns of a potenti...

Page 7: ...tential material damage Consequences if disregarded Ambient damage or damage of the gun Warning of material dam age Stop Other information Icons used Meaning Signal words Notes Designates a general useful note Adherence hereof will ease the use of the gun General note Note OKU GmbH 73650 Winterbach Germany 7 ...

Page 8: ...102180 3 2 Dimensions and weight The following values are valid for the gun without any accessories and can dif fer according to the respective extra equipment Length ca 246 mm Width ca 60 mm Height ca 190 mm Weight ca 1 6 kg 3 3 Noise emission The sound pressure level at the work station of the operator can reach up to 83 dB A Provide suitable ear protection for the operator 3 4 Ambient condition...

Page 9: ...matic connection is to be made by qualified personnel with extensive knowledge in handling of pneumatic systems Screw provided coupling 1 onto the hand grip Plug compressed air hose into coupling The gun requires compressed air with approx 7 8 bar working pres sure The maximum operating pressure amounts to 10 bar Coupling 1 for com pressed air connection gun for manual use OKU GmbH 73650 Winterbac...

Page 10: ...me drops of usual dish liquid Tip Use only less dish liquid to avoid that the inserted stud is pulled out again when extracting the gun Insert spreader fingers 20 into one of the moistened tyre holes Operate the trigger 24 and keep it pressed The stud is pressed into the tire Release trig ger 3 the gun is now loosen from the tire and the stud is inserted Tip Put some pressure onto the gun when ins...

Page 11: ...ore pressure onto the gun when inserting the studs 5 3 Conversion of machine gun to manual gun If you are using a studding machine AS ZN EP ZN or EPK ZN and want to dismantle the gun from the base frame to use it manually you ll firstly have to convert the gun i e to release the trigger Caution Disconnect the gun from the compressed air sup ply OKU GmbH 73650 Winterbach Germany 11 ...

Page 12: ...re The trigger 26 is now released and can be removed Turn the trigger by 90 and insert it back into the bushing Then insert the dowel pin into the bore of the bushing Slip the O ring over and place it into the groove Dowel pin 25 Bushing 28 Trigger 24 O ring 26 Bushing 28 O ring 26 Trigger 24 Dowel pin 25 Images similar OKU GmbH 73650 Winterbach Germany 12 ...

Page 13: ...English Stud Gun EPK 6 5 EPK 8 Stop The gun must be set back to its initial state should you want to use it on the studding machine OKU GmbH 73650 Winterbach Germany 13 ...

Page 14: ...w union nut 16 and take the head 22 off the gun Remove O Ring 18 and replace spreader finger 20 6 4 Worn spreader fingers 20 Unscrew union nut 16 and take the head 22 off the gun Unscrew both hexagon socket head cap screws 23 Caution and press intermediate piece 15 against trigger pressure of inner springs Remove inter mediate piece and circlip 13 Extract push rod 10 together with the springs 8 9 ...

Page 15: ... Normal lubri cating oil AVIA AVILUB RS 22 BP BP Energol CS 22 ESSO Coray 22 SHELL SHELL Carnea Oel 22 AN 22 ISO VG 22 7 1 2 Lubricating grease Designation Designation Consistency Worked pene Manufacturer acc to DIN 51825 Index tration as per NLGI Class as per DIN ISO 2137 DIN 51818 Lubricating grease for bearing KP2K 20 NLGI 2 265 295 AVIA AVIALITH 2 BP Energrease L2 ESSO Beacon 2 KLÜBER CEN TOPL...

Page 16: ...greasing the gun when replacing the wear parts No Designation Service to be Consumables Frequency Notes done Measured values Lubricate with oil Lubricating oil DIN 51501 L AN 22 Oil trigger slightly 1 Trigger quarterly Piston disk Lip seal Lubricate with grease Lubricating grease DIN 51825 KP2K 20 Grease piston surface slightly 2 yearly 2 1 7 3 Maintenance We are working with water to insert the s...

Page 17: ...als What Where Transport material Pallets Return to the manufacturer or forwarder Packing material Cardboard boxes to waste paper Plastic to plastic recycling or waste material Reuse wood wool or to waste material Lubricants Oil grease Dispose according to the valid regulations Used materials aluminium aluminium cast grey cast iron steel brass plastic Components Dispose the materials separately OK...

Page 18: ... on the drawing of the gun and the spare parts list 9 3 Explanation to the spare parts list The numbering of the spare parts in the exploded drawing corresponds to the item numbers of the spare parts list 9 4 Spare parts set To the gun there is available a spare parts set including the most important wear parts It contains all in the spare parts list with À marked parts inclusive grease and corros...

Page 19: ...English Stud Gun EPK 6 5 EPK 8 English Stud Gun EPK 6 5 EPK 8 OKU GmbH 73650 Winterbach Germany 19 9 5 Exploded drawing EPK 6 5 EPK 8 OKU GmbH 73650 Winterbach Germany 19 ...

Page 20: ...Retaining ring 13 00000796 1 Circlip 14 00004796 1 Slotted set screw EPK 6 5 00004709 1 Slotted set screw EPK 8 15 00479210 1 Intermediate piece EPK 6 5 00479817 1 Intermediate piece EPK 8 16 00383681 1 Union nut 17 00383680 1 Separating finger EPK 6 5 À 00403458 1 Separating finger EPK 8 À 18 00021420 1 O Ring À 19 00022238 1 Spring dowel pin 20 00371402 3 Spreader finger À 21 00383679 1 Lock was...

Page 21: ...885027 1 corrosion preventive oil aerosol can 100 ml single À 00885028 1 grease tube 20 g single À 20015510 1 1 aerosol can corrosion preventive oil 100 ml and 1 tube grease 20 g as maintenance set À included in the spare parts set OKU GmbH 73650 Winterbach Germany 21 ...

Page 22: ...English Stud Gun EPK 6 5 EPK 8 10 Appendix 10 1 CE Declaration of Conformity OKU GmbH 73650 Winterbach Germany 22 ...

Page 23: ...otographically or stored on microfilm in electronic data bases video disks etc Technical modifications reserved 10 3 Manufacturer and contact person OKU GmbH Assembly and Feeding Systems Rosenstraße 15 73650 WINTERBACH GERMANY Postfach 11 20 73643 WINTERBACH GERMANY Phone 49 7181 707 0 Fax 49 7181 707 170 Internet http www oku de Your contact person is Sales Department Studs Phone 49 7181 707 0 Fa...

Page 24: ...Automation AB Flöjelbergsgatan 8B 431 37 Mölndal Telefon 031 761 67 00 www inprotec se Kontaktpersoner försäljning och reservdelar Peter Fellsner Telefon 031 761 01 10 Mobil 0707 80 28 40 John Carlson Telefon 031 761 01 20 Mobil 0707 80 28 20 ...