Okuma OSP-E100, Instruction Manual

Page 1: ...CNC SYSTEM OSP E100 OSP E10 MacMan INSTRUCTION MANUAL 6th Edition Pub No 4345 E R5 SE34 008 R6 May 2002...

Page 2: ...that they do not cover all possible hazards 1 Precautions on Reading This Manual Eeospkkpl002 This manual only provides information relating to the IGF function in addition to this manual manu als rel...

Page 3: ...ver removed 9 Check carefully that the spindle speed feedrates infeeds etc specified in created programs are within the permissible ranges for the tools chuck fixture etc used during operation 3 On Fi...

Page 4: ...s marked with these symbols carefully and follow them DANGER WARNING CAUTION NOTICE Indicates an imminent hazard which if not avoided will result in death or serious injury Indicates hazards which if...

Page 5: ...w to use and maintain the NC so that it will deliver its full performance and maintain accuracy over a long term You must pay particular attention to the cautions given in this manual read them carefu...

Page 6: ...PORT DISPLAY 14 1 Daily Machining Report Today 14 2 Daily Machining Report Pre Day 16 3 Period Machining Report 17 4 Output to Floppy Disk 18 SECTION 5 OPERATING REPORT 19 1 Daily Operating Report Tod...

Page 7: ...4345 E P ii TABLE CONTENTS 2 OUTPUT DATA 36 3 Initialization 39...

Page 8: ...uctions Status Informa tion Eeospkku1002 If you want to run the production equipment more efficiently the first step you must take is to find the actual operating efficiency Here the term find does no...

Page 9: ...4345 E P 2 SECTION 1 MacMan 2 Operating Report Operating status is displayed in bar graph EIOSPKKU1001R01 3 Operating History Operating status is displayed in time chart EIOSPKKU1002R01...

Page 10: ...INTENANCE OTHER Quit F1 F2 F3 F4 F5 F6 F7 F8 Machine Report Operate Report Operate History Quit Return to the previous screen F1 F2 F3 F4 F5 F6 F7 F8 NC status at alaem Current NC status Alarm History...

Page 11: ...4345 E P 4 SECTION 2 MacMan MAIN SCREEN SECTION 2 MacMan MAIN SCREEN Eeospkku2001 EIOSPKKU2001R01...

Page 12: ...TTING screen The default machine name is MC NAME Date and time today current time A main program is not being executed NOT OPERATING status The reason for not operating status is in process setup The...

Page 13: ...ON hours minutes seconds Length of time for which main program has been selected OPERATING Length of time for which a main program has been executed hours minutes seconds CUTTING Length of time for w...

Page 14: ...can decrease 1 the number To correct the number use the arrow keys and move the cursor to the 1 or 1 button for the report data that you want to increase or decrease Then press the WRITE key If this...

Page 15: ...4345 E P 8 SECTION 2 MacMan MAIN SCREEN EIOSPKKU2005R01 Press the function key F1 Which Non Op Press the function key F4 Maintenance...

Page 16: ...CH NON OP if you do not want to change the reason simply press the WRITE key without keying in a code number It is possible to change the reason for not operating status while the machine is operating...

Page 17: ...arts change the rea son for not operating status manually again The initial parameters are so set that the NC does not automatically change the reason for not operating status To make the NC change th...

Page 18: ...ur minute second NO OF WORK The number of times the M02 or M30 command has been executed Execution of the M02 or M30 command in the machine lock mode operation and dry run mode operation NC lathe is n...

Page 19: ...ine lock mode or dry run mode NC lathe is not counted OPERATING CUTTING Not cutting CUTTING Length of time for which an axis has been moved at a cutting feedrate hours minutes seconds Length of time a...

Page 20: ...to in process setup NO OPERATOR Constituent of not operating time machine has not been operating due to no operator atten dance PART WAITING Constituent of not operating time machine has not been oper...

Page 21: ...of the main programs selected today is displayed for each main program in the order the main programs selected later START TIME The first line in the first page shows the machining result of the main...

Page 22: ...e the left and right cursor keys to scroll the screen to dis play the other items Note that the main program file name stays displayed at the same column even when the display of the items is scrolled...

Page 23: ...er of selection with the latest one being the top START TIME The term previous day does not always mean yesterday It indicates the last day the NC was operated If the NC had been stopped for two days...

Page 24: ...ge keys are the same as those used in the MACHINING REPORT TODAY screen 2 The period machining report function is able to store the machining result information for up to 91 main programs including th...

Page 25: ...utput the machining report to a floppy disk set in the FD0 you do not have to set the output device name Output file name The machining report to be output to the floppy disk is assigned the file name...

Page 26: ...001R01 1 Today s machine operating report is displayed When the screen is changed to the daily operating report screen the DAILY OPERATING REPORT TODAY screen is displayed EIOSPKKU5002R01 Date today T...

Page 27: ...port of the previous day is displayed The term previous day does not always indicate yesterday If the NC is turned on after it has been stopped for two days the previous day means the day two days bef...

Page 28: ...Eeospkku5003 EIOSPKKU5005R01 1 The total operating time for the period up to today is displayed EIOSPKKU5006R01 Start day of data accumulation Time hours minutes seconds Rate of time to the NC runnin...

Page 29: ...et for the OPERATING REPORT CLEAR DAY The report is not cleared in the suc ceeding power on operation Make sure that no holiday is set as the OPERATING REPORT CLEAR DAY The operating report is not cle...

Page 30: ...achine operating status for one day today is displayed in time chart The operating status of the machine ON OFF is checked in every 10 minutes and the results of the check are displayed on the screen...

Page 31: ...ng history for five hours To display the history before or after the displayed time zone locate the cursor on using the cursor keys with left and right arrows and press WRITE EIOSPKKU6003R01 Goes back...

Page 32: ...oes not always indicate yesterday If the NC is turned on after it has been stopped for two days the previous day means the day three days before yesterday The operating history for 5 hours is displaye...

Page 33: ...n alarm the data which identify the alarm are logged date time alarm number alarm code and alarm character string It is possible to output the alarm history to the floppy disk b F4 OPERATE HISTORY The...

Page 34: ...ccurrence of an alarm the data which identify the alarm are logged and displayed on the screen The information which identifies individual alarms consists of the date time alarm number alarm code and...

Page 35: ...history can be changed The factory set alarm levels to be logged in the alarm history are alarms A B C and D Lathes Change the alarm levels on the OPTIONAL PARAMETER OTHER FUNCTION screen displayed i...

Page 36: ...Machining Centers Change the alarm levels on the NC OPTIONAL PARAMETER DISPLAY RELATION PARAME TER screen displayed in the parameter setting mode EIOSPKKUA004R01 Select the alarm level from Alarm A B...

Page 37: ...ample displayed when depression of the cursor key has been recorded EIOSPKKUB005R01 1 Key input 2 Operation on the screen components 3 Function key input 4 MDI input 5 Occurrence of error 6 Mode chang...

Page 38: ...below EIOSPKKUB007R01 In the above illustration Table 1 1 at the end is the internal data of the system and not related with your operation 4 Depression of a function key is displayed as follows When...

Page 39: ...following record is displayed When the help screen is closed by re depression of the help key the record is displayed as fol lows 9 When a window is closed using the one touch window close function p...

Page 40: ...eys are summarized below a REPORT DATA Used to set the machine names and the parameters needed for collecting the operating data b OUTPUT DATA Used to set the default device name and the default file...

Page 41: ...on all screens of the cell operation management func tion The machine name is described in the file when outputting the report or troubleshooting information to a floppy disk When outputting the repor...

Page 42: ...status are automatically determined as follows If a key on the NC operation panel has not been pressed for the period set for TIME ALLOWED BEFORE DETERMINING NO OPERATOR PRESENT the reason for not op...

Page 43: ...e setting simply specifies the device name and the status of the floppy disk drive is not checked This means the floppy disk drive may not be installed even if the setting is made Setting FD0 to FD9 2...

Page 44: ...rt and troubleshooting information are output to the MS DOS format floppy disk the default file names to be set must conform to the rule of MS DOS Setting For a name within 65 characters of alphanumer...

Page 45: ...mple 8 34 52 52 Year month day Today if DAILY REPORT TODAY or PERIOD REPORT is output Previous day if DAILY REPORT PRE DAY is output Hour minute second The time at which the file is output Example 1 T...

Page 46: ...x clears the today pre day and period machining report in G buffer MACHINING REPORT TODAY PRE DAY PERIOD Turning on this check box clears the today pre day and period machining report in G buffer OPER...

Page 47: ...1 4th 4345 E R4 November 2001 5th 4345 E R5 May 2002 6th This manual may be at variance with the actual product due to specification or design changes Please also note that pecifications are subject t...