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Construction Manual

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Step 1 - Wing Assembly (wing tip)

Locate one WS3 from BP5, one 

WS4 from BP8, and one WS5 

and WS6 from BP7.

These are glued together, one 

at a time to form the wing tip. 

Start by pinning WS4 in place, 

then glue WS5 to WS4 and pin 

it in place. Now do the same for WS6, and finally WS3.

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Step 2 - Wing Assembly (lower spar)

Locate one of the 1/8" x 1/4" 

basswood sticks, as this will 

be used as the lower spar. 

Measure and cut it to length 

- making sure it extends from 

the inside of the wing tip you 

just created to beyond the root R3 rib by roughly a 1/4" or so. 

Using a few drops of medium CA glue, tack this spar to the waxed 

paper as shown, and to the wing tip, making sure it is straight along 

it's entire length - or you  can use pins in a criss-cross manner as 

shown in the photo.

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Step 3 - Wing Assembly (WS1)

Now two WS1s from BP10. These 

are used to form the lower, leading 

edge sheeting.

Note they have straight and 

tapered ends. Glue one of the 

straight ends to the wing tip (WS4) 

and pin it in position, making sure 

WS1 is straight and true with the plans.

Now the second WS1 is glued to the first WS1, already place on the 

board. This time the tapered ends will be glued together forming 

a scarf joint. Again, pin this in place, making sure it's straight and 

true with the plans.

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Step 4 - Wing Assembly (R9, SW5)

Locate one R9 from BP3 and 

one SW5 from BP8. Note that 

SW5 is tapered and has a 

circle etched in it. This circle 

indicates the top and outer 

edges of SW5.

Glue SW5 into the pre-cut slot 

in R9 as shown here - making 

sure you pay attention to their orientations.

As you'll do with all of the following steps, make sure that each tab 

in an SW piece is fully inserted into each rib's slot as the glue cures. 

Any gaps will add up over the length of the wing and make is so 

the rib alignment with the plans keeps getting worse and worse.

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Step 5 - Wing Assembly (R9)

Now glue the R9 assembly in place, 

as shown here. Make sure that it is 

properly aligned with the plans and 

that it is completely flat on the plans 

as the glue cures.

Also glue the bottom edge of SW5 to 

the lower spar.

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Step 6 - Wing Assembly (WS7, WS8)

Locate one WS7 from BP7 and one WS8 

from BP8.

Remove the pins from the pieces that 

make up the wing tip, as these two parts 

will be glued on top of the tip pieces 

already in place, strengthening them.

First, glue WS7 over the outer portion 

of the wingtip, and so the ends butt up 

against the R9 rib.

Then glue WS8 on the rear of the wing 

tip, between the R9 rib and R8 rib (R8 not yet in place).

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Step 7 - Wing Assembly (R8)

Locate one R8 from BP3. It 

is glued in place, making 

sure the tab from SW5 is fully 

inserted, and that the rib is 

perfectly flat on the plans.

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Step 8 - Wing Assembly (R6, SW4)

Now using the same 

techniques, locate one R6 

rib from BP1 or BP2, and two 

SW4s from BP6.

Note the SW4s are tapered 

and have a circle etched in 

them. This circle indicates the 

top and outer edges of SW4.

Dry fit them first, then when 

satisfied with how these 

pieces fit, glue them in place, making sure they're aligned and all 

tabs are properly seated. The bottom edges of the SW4s should 

be glued to the sides of the lower spar and the rib should be flat 

against the plans.

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Step 9 - Wing Assembly (WS9)

Locate one WS9 from BP8.  Glue 

this in place between over the 

rear of the wing tip, between the 

R8 and R6 ribs.

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Step 10 - Wing Assembly (R6, SW3)

Locate another R6 from BP1 

or BP2, and two SW3s from 

BP5 or BP6.

Dry fit them first, then when 

satisfied with how they fit, 

glue them in place, making 

sure they're aligned, all tabs 

are properly seated and the 

rib is  pushed flat against the 

plans.

Summary of Contents for Minuette

Page 1: ...teries wheels etc throughout the building process You must correctly install all R C and other components so that the model operates correctly on the ground and in the air Installation shown in the ma...

Page 2: ...aser cut 3 32 x 4 x 24 balsa 2 BP5 laser cut 1 16 x 4 x 12 balsa 2 BP6 laser cut 1 16 x 4 x 12 balsa 2 BP7 laser cut 1 16 x 4 x 12 balsa 2 BP8 laser cut 1 16 x 4 x 12 balsa 2 BP9 laser cut 1 16 x 4 x...

Page 3: ...he photo s for that step both in this manual and online AllphotosshowninthismanualareofdifferentMinuetteprototypes Several pieces may have changed slightly with improvements we ve made so parts may lo...

Page 4: ...each rib s slot as the glue cures Any gaps will add up over the length of the wing and make is so the rib alignment with the plans keeps getting worse and worse n n Step 5 Wing Assembly R9 Now glue t...

Page 5: ...n install another pair of SW3s and the R5 And finally you ll install the remaining pair of SW3s and the R4 Again dry fit these first and make sure everything is aligned and all tabs are properly seate...

Page 6: ...ea of the dihedral box be careful not to drip excess glue into the box formed between R3 ribs n n Step 23 Wing Assembly Ailerons only S1 S3 If there s no ailerons in your future skip this step For tho...

Page 7: ...LP4 Glue one on top of the other to form 8 thicker WAs Refer to the plans as these are glued into place in 8 different places on each wing half Start with the bottom 4 first making sure they are flat...

Page 8: ...nto place making sure it s glue to all of the pieces it touches ribs DH1 and sheeting n Step 36 Wing Assembly CS2 Now it s time to glue the ribs DH1 assembly in place on to CH2 You ll note that each o...

Page 9: ...tep 48 Wing Assembly Now its time for the big one time to fit the port starboard and center sections of the wing together Before trying to slide these pieces together sand the root ends of each wing h...

Page 10: ...ate VF1 from BP4 Pin it in position over the plans taking note of how the plans show where the pre cut grooves should be placed n Step 63 Vertical Fin Assembly VF2 Locate VF2 from BP4 Note the small c...

Page 11: ...t You ll use this piece to cut and fit all of the vertical fuselage supports starting at the two pieces that are doubled up about an 1 back from the wing s trailing edge Carefully measure cut and beve...

Page 12: ...es for LG1 as shown here Then glue LG1 on top of the LG2s making sure it s aligned properly when by fully inserting both tabs into the pre cut holes on the fuselage side n Step 87 Fuse Assembly WH1 WH...

Page 13: ...ross framing Remember that matching sets of braces goes on the top and bottom so take your time and get this right Again this part will show so make yourself proud here n Step 96 Fuse Assembly Tail sk...

Page 14: ...few drops of thin CA will help strengthen and secure the threads you ve cut in these holes We ve found this to be a very secure way of holding the wing in place for all of our prototypes but if you do...

Page 15: ...is used between the two FS2s Dry fit these first sand as necessary then lightly tack these in position to the wing and to the FS3 FS4 parts NOT TO THE FUSELAGE When the glue has cured lightly sand the...

Page 16: ...re We used 26 gauge wire not included but other thicknesses can be used Lightly brush on a bit of flux over the wire wrap then use a small torch or a soldering iron to securely solder the wire wrap in...

Page 17: ...r the other Lastly using a bit of thin CA wick it in all around the ends of CH1 This will strengthen them even further Aileron Hatches SH1 When mounting the aileron servos to each of the SH1 s you ll...

Page 18: ...the position of the clevis at the control horn toward the outermost hole you will decrease the amount of control throw of the control surface Moving it toward the control surface will increase the am...

Page 19: ...Construction Manual www oldschoolmodels com Page 19 APPENDIX A...

Page 20: ...Page 20 www oldschoolmodels com Construction Manual APPENDIX A...

Page 21: ...be defective The user shall determine the suitability of the product for his or her intended use and shall assume all risk and liability in connection therewith If the buyer is not prepared to accept...

Page 22: ......

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