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Page 12 

www.oldschoolmodels.com 

Construction Manual

Step 81 - Main gear installation

It’s time to install the main 

landing gear. Place each of 

the pre-bent 3/16” main gear 

wires into the holes in the LG2s 

on the bottom of the fuselage. 

Place the two of the included 

nylon landing gear straps in 

position, then mark and drill 

1/16” holes where the straps 

should mount. Then the straps 

using the supplied 2-56x3/4” self tapping screws. 

Step 82 - Radio and Pushrod Installation

Although you can install the radio after covering your model, we 

find it easier to get everything in place before covering. This way 

you have unblocked access inside the fuselage and wings to get 

the servos, extensions, and pushrods in place.

Shown here is a photo 

of the radio gear’s 

installation in the Sky 

Ranger prototype. 

Note that the throttle 

servo was in a different 

location than in the 

production kits.

Make sure that when 

installing the control 

horns, they are placed 

in-line with the pushrods, and that the line of holes where the 

clevises attach are positioned over the hinge line.

For the average pilot, we recommend that clevises are attached to 

the outermost hole on each control horn.

Finish the installation of your radio gear by adding the receiver, 

flight pack battery and the switch. We mounted the receiver to 

the fuselage side using a bit of self-adhesive hook-and-loop (not 

included). 

The flight pack battery is installed under the TF and the switch can 

be installed on the side of the fuselage where desired.

Step 83 - Power system

Installing your power system of choice is up next. We’ll show photos 

for electric and glow installations. Note that these are suggestions 

only as your power system might vary from what’s shown here.

We mentioned this earlier, but it bears repeating. Our engine size 

recommendation range is a .40-.45 two -stroke or an electric motor 

with similar power output (800-900 watts, 80amp ESC, 4-5S). 

Electric power

The motor mounts to the center of the 

firewall and holes will need be drilled 

to allow the wires to pass through into 

the fuselage. Also a few cooling holes 

are needed for internal battery cooling.

The ESC mounts underneath the TR1 

battery tray and the motor’s power 

battery mounts to the tray. Both the 

ESC and battery are held in place with more self-adhesive hook-

and-loop.

Glow power

The engine mounts so the crankshaft 

is positioned at the center of the 

firewall. It can be mounted upright, 

or side mounted as shown here on 

the Sky Ranger prototype. Holes 

will need be drilled for the throttle 

pushrod and fuel lines to pass 

through into the fuselage.

Step 84 - Covering

Now it is time to cover the Sky Ranger 40. Remove the powerplant, 

main gear, tailwheel, pushrods, and any other components that 

would get in the way of applying the covering. 

Double check that all surfaces are smooth and ready to cover. Sand 

as necessary, then cover the entire airframe with the covering/finish 

of your choice.

Note that if you’re powering with an electric motor, you’ll need to 

make a hole for the cooling air to escape the rear of the fuselage. 

We choose to cut the covering away in this area, on the underside 

of the fuselage.

When the covering is complete, re-attach all the components you 

removed earlier in this step.

Logos, numbers, etc.

If you want to use graphics similar to the 

ones we used, Old School Model Works 

has teamed up with Callie Graphics as a 

supplier for pre-cut vinyl. They are a very 

well known provider of custom graphics 

for R/C models.

We have supplied them with the artwork needed to cut the correct 

size logos. You can order straight from them, choosing the colors 

that work for you.

Contact Callie Graphics at this link: https://callie-graphics.com or scan 

the QR code on the previous page.

Note that Callie Graphics is not affiliated with Old School Model 

Works, nor does Old School Model Works generate any income 

from this partnership.

Step 85 - Attach the Control Surfaces

Now is the time to attach all the control surfaces to the airframe, by 

gluing the hinges in position with thin C/A.

Note that the tailwheel assembly should be in place, then the 

rudder is attached. Only after those are installed, the elevator is 

then attached.

Summary of Contents for Sky Ranger 40

Page 1: ...irst class condition a correctly sized power system and components electronics batteries wheels etc throughout the building process You must correctly install all R C and other components so that the model operates correctly on the ground and in the air Installation shown in the manual is a suggestion You may have to adjust the mounting steps to accommodate the size of your radio equipment You mus...

Page 2: ...strips 4 pieces 1 4 x 1 4 x 36 balsa strips 3 pieces 3 16 x 3 16 36 balsa strips 4 pieces 1 8 x 1 8 x 36 balsa strips 5 pieces 5 16 x 1 1 4 x 36 tapered balsa strips 2 pieces 3 16 x 3 8 x 36 basswood strips 4 pieces 1 1 4 x 6 wooden dowel Hardware parts included in this kit 2 pre bent landing gear C A type hinges for control surfaces 4 control horns 4 wheel collars 3 16 I D 2 wheel collars 3 32 I ...

Page 3: ... as clearly as you might want So we ve anticipated this and made these photos available on our website You can either scan the QR code or type this address into your browser www oldschoolmodels com mpics sr40 Let s begin construction by working on the right starboard wing of your Sky Ranger 40 Prepare your work area You ll need a flat building surface that is a minimum of 36 long Position the righ...

Page 4: ... R2 Locate two of the WB1s from BP6 and one R2 from LP1 Note that the WB1s have a slight angle on one end and there is a small circle engraved This angled side should face the inner root rib with angle tapering upwards circle on top Fit and glue both of these to R2 then glue that assembly to the spar Step 10 Wing Assembly WH1 assembly Locate one WH1 and two R1As from LP1 The two R1As fit into the ...

Page 5: ...ng Assembly sheeting Using a bit of the leftover sheeting from the BP6 sheets measure cut and glue together the sheeting to cover the area between R1 and R2 When measuring make sure that the grain is crosswise flowing from R1 to R2 Also measure so the sheeting extends about 1 16 past R2 When edge gluing the sheeting pieces together first make sure the edges are flat give a quick swipe or two with ...

Page 6: ...the 1 16th x 1 4 x 36 balsa strips Also cut and glue a cap to the horizontal balsa strip glued behind the servo mount in step 24 Step 29 Wing Assembly cut holes for servo wires On the plans you ll see a callout suggesting a spot where a hole needs to be cut in the top sheeting This hole allows the aileron servo wires to pass through the sheeting and exit the wing Make these roughly 1 2 to 3 4 inch...

Page 7: ...f the string so they won t easily pull out Do the same for the right panel Step 36 Cut and hinge the ailerons Measure and cut the correct length and shape for each 5 16 x 1 1 4 x 36 strip to make the ailerons Round the leading edge of both ailerons When finished shaping make the necessary slots holes needed to hinge the ailerons to each side of the wing We recommend 4 hinges per aileron Step 37 Ai...

Page 8: ...e left side to the fuselage Trial fit this next step before applying any glue as there are a lot of tabs that have to properly fit into the fuselage side If using C A use a medium or thick formulation to give you time to fit everything together When the left side is fitted hold it in position or place a couple of weights on it until the glue fully cures When cured remove the fuselage from the boar...

Page 9: ...h assembly The hatch is assembled in place on the fuselage Care must be taken to position smaller pieces of waxed paper to make sure the hatch won t be glued to the fuselage Locate H1 H2 and H3 from LP4 Cut two of the leftover 1 8 x 1 8 balsa strips to span between F3 and F2 while resting on the fuselage sides Position H1 up against the back of F2 resting on both of the 1 8 square strips Now posit...

Page 10: ...h pieces It s much easier to do this now than to try it after they re installed Step 73 Fuselage Assembly Stab alignment Although we ve done everything possible to engineer the Sky Ranger 40 so it will form a sturdy block for the landing gear wire Slide one of the LG2 pieces into the pre cut slots on the fuselage sides Now paying close attention to the orientation of LG2 holes begin sliding the re...

Page 11: ...od around this area with a bit of thin C A You ll also need to cut a small groove into the leading edge of the rudder This will allow the tailwheel wire to rest flush with the leading edge of the rudder Step 77 Elevator relief Using 4 of the C A hinges dry fit the elevator to the stab Mark and trim the area where the leading edge of the elevator rubs against the tailwheel s axle Test the elevator ...

Page 12: ...ill need be drilled to allow the wires to pass through into the fuselage Also a few cooling holes are needed for internal battery cooling The ESC mounts underneath the TR1 battery tray and the motor s power battery mounts to the tray Both the ESC and battery are held in place with more self adhesive hook and loop Glow power The engine mounts so the crankshaft is positioned at the center of the fir...

Page 13: ...ws The amount of control throw should be adjusted as closely as possible using mechanical means rather than making large changes electronically at the radio By moving the position of the clevis at the control horn toward the outermost hole you will decrease the amount of control throw of the control surface Moving it toward the control surface will increase the amount of throw Moving the pushrod w...

Page 14: ... accepts all resulting liability Limit of Liability In the use of this product our only obligation shall be to replace such quantity of the product proven to be defective The user shall determine the suitability of the product for his or her intended use and shall assume all risk and liability in connection therewith If the buyer is not prepared to accept the liability associated with the use of t...

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