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                                     Construction Manual 

www.oldschoolmodels.com 

Page 9

Step 55 - Stab Assembly

Locate the two S1 

pieces from BP8 & 

BP11, the two S2 

pieces from BP15 

and S5 from BP14. 

These form the stab 

halves as shown 

here. Using your 

straight edge as shown will help align the two halves perfectly to 

each other. Pin the S2 pieces in place first, then glue S5 in place. 

Finally, glue the S1 pieces in place.

Step 56 - Stab Assembly (ribs)

Using the same 1/4” square 

balsa strip from step 53, cut the 

“ribs” that form the interior of 

both stab halves.

Glue these in position when 

satisfied with the fit.

Step 57 - Stab Assembly (sheeting)

Locate the four STAB SHEET 

pieces from BP18. These are 

glued to the top and bottom 

of the stab halves after a 

light sanding of the stab 

assembly. When the glue has 

cured, remove the elevator 

and attach remaining STAB 

SHEET pieces to the other side after a light sanding.

Step 58 - Fuselage Assembly (F1-F5)

Tape the fuselage plan and fresh wax paper on your board. 

Locate the F1 from BP12, F2 from BP10, F3 from BP14, F4 from 

BP13, and F5 from BP15.

These pieces “jigsaw” 

together to form the front of 

the fuselage. Pin one piece 

down first, then glue and 

pin each additional piece in 

place. Alignment is critical, 

so be careful when doing this.

These next steps require 1/4” square balsa strip and this is 

where you have to start thinking about cutting in the correct 

order. Make the long cuts first, then work your way down to 

the smaller sizes.

Step 59 - Fuselage Assembly (aft framing)

You should have some 1/4” square left from the piece used to 

make the elevator/stab ribs. Using that piece first, its time to start 

making some of the fuselage 

framing.

First, measure, cut and and 

glue in the vertical piece, 

that runs from the bottom of 

F5, along the back of F4 and 

down to the bottom of the 

fuselage. Then measure, cut and install the longerons that are in 

the middle of the fuselage.

Finally, locate F6 from BP14 and install it place between the 

longerons as shown on the plan.

Step 60 - Fuselage Assembly (vertical fin)

Locate F7 from BP8 and F8 

from BP11. These form the 

vertical fin. Fit and glue them 

in position as shown.

Then cut the upper and 

lower longerons from 1/4” 

square balsa, installing them in position. You’ll need to bend these 

pieces and hold those bends with several t-pins, similar to what’s 

shown in the photo.

Step 61 - Fuselage Assembly (framing)

Now take the time to cut 

the remaining framing 

from leftover 1/4” square 

balsa.

Once all the framing is in 

place, double check that 

you’ve securely glued each joint.

Step 62 - Fuselage Assembly (plywood sheeting.)

Remove any pins you may have 

used in the front section of the 

fuselage framing, but don’t remove 

the frame from the building board.

Using 150 grit sand paper, lightly 

sand the surface of the fuselage 

framing to ensure it is smooth.

Locate FS1 from LP3 and FS2 from LP4. These will be the outer 

sheet for the front of the fuselage. They are glued in position as 

shown and you’ll need to use a fair amount of glue to cover this 

area. If using C/A, a thicker viscosity is recommended to give you 

working time.

Make sure not to allow glue into any of the cutout areas.

Note - you might want to weight this sheeting down while it is 

curing to ensure a good bond to the inner framing.

Step 63 - Fuselage Assembly (weight hatches.)

Locate the two hatch pieces you punched out 

from the FS1 and FS2 sheets that were just 

glued in place. These will be used later so tape 

them in position for now.

Step 64 - Fuselage Assembly (balsa sheeting.)

Locate FS3 from BP6 and 

FS4 from BP7. These will 

be the outer sheet for the 

rear of the fuselage. They 

are glued in position as 

shown and you’ll need to 

use a fair amount of glue 

to cover this area. If using C/A, a thicker viscosity is recommended 

to give you working time.

Summary of Contents for Wedell-Williams Trophy Racer

Page 1: ...building process You must correctly install all R C and other components so that the model operates correctly on the ground and in the air Installation shown in the manual is a suggestion You may hav...

Page 2: ...ut 1 8 x 4 x 24 balsa 2 BP6 Laser Cut 1 8 x 4 x 15 balsa 2 BP7 Laser Cut 1 8 x 4 x 15 balsa 1 BP8 Laser Cut 1 4 x 4 x 11 balsa 1 BP9 Laser Cut 1 4 x 4 x 10 balsa 1 BP10 Laser Cut 1 4 x 4 x 11 balsa 1...

Page 3: ...KIT IN THE ORDER DESCRIBED SKIPPING FORWARD IN THE STEPS COULD LEAVE YOU WITHOUT THE PROPER LENGTHS OF WOOD TO FINISH THE KIT WE VE INCLUDED ENOUGH WOOD TO EASILY COMPLETE THIS KIT BUT YOU MUST TAKE C...

Page 4: ...lengths of the basswood roughly 2 5 long Slide these in position as shown the glue in position when satisfied with the alignment Step 9 Wing Assembly R5 Locate R5 from BP4 and fit it in place as shown...

Page 5: ...and cut a 3 4 strip the entire length of the piece to form the trailing edge sheeting It fits in place as shown butting up against the trailing edge balsa strip When satisfied with the fit and locatio...

Page 6: ...ht edge from back in step 20 to push down along the entire edge of sheeting until the glue has cured Step 28 Wing Assembly leading edge sheeting Once the glue has cured from the previous step then you...

Page 7: ...lower front sub spar Locate the leftover 3 16 square balsa stick you cut back on step 19 Measure and cut to make the lower front sub spar When satisfied with the fit and location glue to all of the ri...

Page 8: ...ore surface for a better bond later on Step 49 Wing Assembly tidying up radio hatch Using a bit of 1 8 scrap from the BP sheets make two pieces to frame the top and bottom of the radio hatch opening Y...

Page 9: ...of the fuselage Then measure cut and install the longerons that are in the middle of the fuselage Finally locate F6 from BP14 and install it place between the longerons as shown on the plan Step 60 F...

Page 10: ...ESE SHEETS LEAVE THOSE IN Glue these plywood sheets in place then locate FS3 from BP6 and FS4 from BP7 Glue those in place Step 70 Fuselage Assembly vertical fin sheeting Locate the VF SHEET from BP21...

Page 11: ...84 Final airframe assembly D1s Locate the remaining four D1s from BP1 and BP2 Glue these on each side of the dihedral brace protruding from the other side of the fuselage Once dry sand them and test...

Page 12: ...s These are used to bolt the main gear to the fuselage Do this now paying attention to the angle of the main gear The rear of the main gear should sweep slightly forward Make sure the lock nuts are ti...

Page 13: ...a receiver battery and a power switch Location of the battery will most likely be determined when balancing the model in later steps We mounted ours under TR tank battery tray on the port side The sw...

Page 14: ...he included backer plates for any of the control horns when mounting this way If you are a bit squeamish about threading these screws into C A hardened balsa for the elevator and rudder substitute our...

Page 15: ...complete control of all functions If not don t attempt to fly Have your radio equipment checked out by the manufacturer AMA Safety Code Old School Model Works highly recommends that before flying thi...

Page 16: ...Page 16 www oldschoolmodels com Construction Manual APPENDIX A...

Page 17: ...Construction Manual www oldschoolmodels com Page 17 APPENDIX A...

Page 18: ...Page 18 www oldschoolmodels com Construction Manual APPENDIX A...

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