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Olivetti d-Copia 1800, Service Manual

The Olivetti d-Copia 1800 is a high-performance copier that offers reliable and efficient printing capabilities. For easy maintenance and troubleshooting, download the free Service Manual from 88.208.23.73:8080 to ensure optimal performance and longevity of your device. Get the manual now and keep your copier running smoothly.

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2KL/2KK

CONTENTS

1-1 Specifications

1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-3

(1) Body ..................................................................................................................................................1-1-3
(2) Operation panel.................................................................................................................................1-1-4

1-1-3 Machine cross section ............................................................................................................................1-1-5

1-2 Installation

1-2-1  Installation environment .........................................................................................................................1-2-1
1-2-2 Unpacking and installation ......................................................................................................................1-2-2

(1) Installation procedure ........................................................................................................................1-2-2
(2) Setting initial copy modes................................................................................................................1-2-10

1-2-3 Installing the key counter (option) .........................................................................................................1-2-11
1-2-4 Installing the cassette heater (option) ...................................................................................................1-2-16

1-3 Maintenance Mode

1-3-1 Maintenance mode .................................................................................................................................1-3-1

(1) Executing a maintenance item ..........................................................................................................1-3-1
(2) Maintenance mode item list...............................................................................................................1-3-2
(3) Contents of maintenance mode items...............................................................................................1-3-5

1-3-2 Management mode ...............................................................................................................................1-3-65

(1) Using the management mode .........................................................................................................1-3-65
(2) Job accounting ................................................................................................................................1-3-66
(3) Default setting .................................................................................................................................1-3-66

1-4 Troubleshooting

1-4-1 Paper misfeed detection .........................................................................................................................1-4-1

(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection conditions ..................................................................................................1-4-2
(3) Paper misfeeds .................................................................................................................................1-4-8

1-4-2 Self-diagnosis .......................................................................................................................................1-4-15

(1) Self-diagnostic function ...................................................................................................................1-4-15
(2) Self diagnostic codes ......................................................................................................................1-4-16

1-4-3 Image formation problems ....................................................................................................................1-4-21

(1) No image appears (entirely white)...................................................................................................1-4-22
(2) No image appears (entirely black)...................................................................................................1-4-22
(3) Image is too light. ............................................................................................................................1-4-23
(4) Background is visible.......................................................................................................................1-4-23
(5) A white line appears longitudinally. .................................................................................................1-4-23
(6) A black line appears longitudinally. .................................................................................................1-4-24
(7) A black line appears laterally...........................................................................................................1-4-24
(8) One side of the copy image is darker than the other.......................................................................1-4-24
(9) Black dots appear on the image......................................................................................................1-4-24

(10) Image is blurred...............................................................................................................................1-4-25
(11) The leading edge of the image is consistently misaligned with the original. ...................................1-4-25
(12) The leading edge of the image is sporadically misaligned with the original. ...................................1-4-25
(13) Paper creases. ................................................................................................................................1-4-25
(14) Offset occurs. ..................................................................................................................................1-4-26
(15) Image is partly missing....................................................................................................................1-4-26
(16) Fusing is poor..................................................................................................................................1-4-26
(17) Image is out of focus. ......................................................................................................................1-4-26
(18) Image center does not align with the original center. ......................................................................1-4-27

1-4-4 Electric problems ..................................................................................................................................1-4-28
1-4-5 Mechanical problems ............................................................................................................................1-4-32

1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1

(1) Precautions .......................................................................................................................................1-5-1
(2) Drum..................................................................................................................................................1-5-1
(3) Toner .................................................................................................................................................1-5-1

Summary of Contents for d-Copia 1800

Page 1: ...d Copia 1800 d Copia 2200 Digital Copier SERVICE MANUAL Code Y110980 1...

Page 2: ...PUBLICATION ISSUED BY Olivetti S p A 77 Via Jervis 10015 Ivrea TO Italy Copyright 2009 Olivetti All rights reserved...

Page 3: ...icials for details in your area for proper disposal ATTENTION IL Y A UN RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT METTRE AU REBUT LES BATTERIES UTILISEES SELON LE...

Page 4: ...This page is intentionally left blank...

Page 5: ...sonnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves...

Page 6: ...this symbol CAUTION Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol Symbols The triangle symbol indicates...

Page 7: ...or dusty place This may cause fire or electric shock Do not install the copier near a radiator heater other heat source or near flammable material This may cause fire Allow sufficient space around the...

Page 8: ...carefully Always check that the copier is correctly connected to an outlet with a ground connection Check that the power cable covering is free of damage Check that the power plug is dust free If it i...

Page 9: ...trapped wire and missing screws Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling Replace with new ones if necess...

Page 10: ...This page is intentionally left blank...

Page 11: ...4 15 1 Self diagnostic function 1 4 15 2 Self diagnostic codes 1 4 16 1 4 3 Image formation problems 1 4 21 1 No image appears entirely white 1 4 22 2 No image appears entirely black 1 4 22 3 Image is...

Page 12: ...1 Detaching and refitting the transfer roller 1 5 38 1 5 7 Fuser section 1 5 40 1 Detaching and refitting the fuser unit 1 5 40 2 Detaching and refitting the press roller 1 5 42 3 Detaching and refit...

Page 13: ...2 3 3 2 3 3 Cassette PWB 2 3 11 2 3 4 Operation PWB 2 3 14 2 4 Appendixes Maintenance parts list 2 4 1 Periodic maintenance procedures 2 4 2 Chart of image adjustment procedures 2 4 5 Wiring diagram 2...

Page 14: ...2KL 2KK This page is intentionally left blank...

Page 15: ...oom level Manual mode 25 to 400 1 increments Auto mode Preset zoom Printing speed 18 ppm model A4 Letter 18 sheets min A4R LetterR 13 sheets min A3 Ledger 8 sheets min B4 Legal 8 sheets min B5 16 shee...

Page 16: ...22 3 8 W x 21 1 2 D x 19 3 4 H main body only Weight 33 kg 72 8 lbs Space required 838 mm W x 546 D mm using MP tray 33 W x 21 1 2 D using MP tray Power source 120 V AC 60 Hz 9 7 A 220 to 240 V AC 50...

Page 17: ...er width adjusting tab 6 Paper length adjusting tab 7 Left cover handle 8 MP tray 9 MP tray extension 10 Slider 11 Contact glass 12 Original size indicator plates 13 Left cover 14 Front cover 15 Toner...

Page 18: ...level indicator 14 Paper misfeed indicator 15 MP indicator 16 Paper selection key 17 Original size key 18 No of copies Zoom display 19 Message display 20 EcoPrint key 21 Auto density key 22 Density ad...

Page 19: ...hine cross section 2 2 1 7 6 3 4 8 5 Paper path Light path 1 Paper feed section 2 Optical section 3 Drum section 4 Developing section 5 Transfer and separation sections 6 Fuser section 7 Eject and swi...

Page 20: ...2KL 2KK 1 1 6 This page is intentionally left blank Service Manual Y110980 1...

Page 21: ...ool or hot direct air Avoid places subject to dust and vibrations Choose a surface capable of supporting the weight of the machine Place the machine on a level surface maximum allowance inclination 1...

Page 22: ...ainer Connect the power cord Load paper Installing toner Make test copies Attaching the operation label Attaching the cover label Output an own status report maintenance item U000 Exit maintenance mod...

Page 23: ...5 Bottom left pad 6 Bottom right pad 7 Top left pad 8 Top right pad 9 Machine cover 10 Eject spacer 11 Document tray 12 Power cord 13 Paper storage bags 14 Plastic bag 15 Plastic bag 16 Cursor pins 17...

Page 24: ...KK 1 2 4 1 Remove four tapes and remove the plastic sheet Figure 1 2 3 2 Remove five tapes Figure 1 2 4 Remove the tapes Tape Tape Tape Plastic sheet Tape Tape Tape Tape Tape Tape Service Manual Y1109...

Page 25: ...tional paper feeder as neces sary 1 Remove two tapes 2 Remove two scanner pins Figure 1 2 6 1 Install the optional original cover or DP Tape Cassette Install the optional paper feeder Release the scan...

Page 26: ...nd tap the upper part five times or more Figure 1 2 7 3 Shake the toner container up and down five times or more Turn the toner container upside down and shake it five times or more Figure 1 2 8 4 Sha...

Page 27: ...chine Push the container all the way into the machine until it locks in place Figure 1 2 10 1 Install the waste toner box in the machine 2 Close the front cover Figure 1 2 11 Toner container Install t...

Page 28: ...10871087 using the numeric keys 2 Enter 000 using the numeric keys and press the start key 3 Select d L and press the start key to output a list of the current settings of the mainte nance items 4 Pr...

Page 29: ...labels to three screw holes in the machine Right side Two Left side One Figure 1 2 12 Attaching the cover label Right side Left side Cover label Cover label Cover label Completion of the machine insta...

Page 30: ...COUNT A3 LEDGER U254 Turning auto start function on off ON U260 Selecting the timing for copy counting After ejection U277 Setting auto application change time 30 s U342 Setting the ejection restrict...

Page 31: ...M3 bronze nut One 1 M3 u 8 bronze binding screw One 1 M4 u 30 tap tight S screw Five 5 M4 u 6 chrome TP screws Two 2 M4 u 10 chrome TP screws Supplied parts of key counter wire set Key counter wire P...

Page 32: ...five screws and remove the rear cover Figure 1 2 14 6 Cut out the aperture on the right middle cover using nippers Figure 1 2 15 Screw Screw Screw Screw Screw Rear cover Aperture Right middle cover S...

Page 33: ...the edging to machine Figure 1 2 16 8 Pass the key counter wire through the wire saddle edging and hole of the wire guide Figure 1 2 17 Wire saddle Edging Edging Hole Wire guide Wire saddle Key count...

Page 34: ...ector of the key counter wire to the YC12 on the main engine PWB 11 Pull the other 4 pin connector out from the aperture of the right middle cover 12 Refit the rear cover Figure 1 2 19 Bands Key count...

Page 35: ...te using the M4 x 30 screw 18 Insert the key counter into the key counter socket assembly Figure 1 2 21 19 Turn the main power switch on and enter the maintenance mode 20 Run maintenance item U204 and...

Page 36: ...sette heater P N AVGR11493B for 220 to 240 V specifications only One 1 M3 x 8 S tight screw Procedure 1 Open the front cover 2 Remove the screw and release three hooks and then remove the front right...

Page 37: ...heater using the M3 x 8 S tight screw 6 Pass the cassette heater cable through the clamp Connect the connector of the cas sette heater cable to the connector of the machine 7 Refit all the removed par...

Page 38: ...2KL 2KK 1 2 18 This page is intentionally left blank Service Manual Y110980 1...

Page 39: ...keys Enter 001 using the zoom keys or numeric keys and press the start key Enter the maintenance item number using the zoom keys or numeric keys The selected maintenance item is run Press the stop cl...

Page 40: ...3 0 7 0 5 0 0 0 0 5 1 0 1 0 1 0 3 1 Optical U060 Adjusting the scanner input properties 12 1 U061 Turning the exposure lamp on U063 Adjusting the shading position 0 1 U065 Adjusting the scanner magnif...

Page 41: ...99 Checking the fuser temperature Operation panel and support equipment U200 Turning all LEDs on U203 Checking DP separately U204 Setting the presence or absence of a key card or key counter Off 1 U20...

Page 42: ...U905 Checking counts by optional devices U908 Checking the total count U910 Clearing the black ratio data U911 Checking clearing copy counts by paper sizes U920 Checking the accounting counts U927 Cle...

Page 43: ...r feed location Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U001 Exiting the maintenance mode Description Exits the maintenance mode and returns to...

Page 44: ...ity display Exp 1 lit 1st digit of machine number Exp 2 lit 2nd digit of machine number Exp 3 lit 3rd digit of machine number Exp 4 lit 4th digit of machine number Exp 5 lit 5th digit of machine numbe...

Page 45: ...when set to 250 Copy density Keys on the operation panel other than the energy saver preheat key 5 To control the paper feed pulley remove all the paper in the cassettes or the cassettes With the pape...

Page 46: ...main ROM Number of the main ROM sub Exp 1 lit Exp 2 lit Exp 3 lit Exp 4 lit Exp 5 lit Exp 1 flashing E Part Code Engine PWB Change history of the engine PWB Number of the engine ROM Number of the eng...

Page 47: ...s except those pertinent to the type of machine namely each counter service call history and mode setting Also initializes backup RAM according to region specification selected in maintenance item U25...

Page 48: ...lly to check the status When the on status of a switch is detected the original size indicator corresponding to the operated switch lights Completion Press the stop clear key The screen for selecting...

Page 49: ...the start key The selected clutch turns on for 1 s Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Clutch P1 Pa...

Page 50: ...ut a test pattern 5 Change the setting value using the zoom keys For output example 1 decrease the value For output example 2 increase the value Figure 1 3 1 Maintenance item No Description Image mode...

Page 51: ...he copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Maintenance item No Description U034 U066 P 1 3 20 U071 P 1 3 24 Exposure indic...

Page 52: ...start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Description Setting range Initial setting Ch...

Page 53: ...per used Method Press the start key Setting 1 Select the item to be set using the exposure adjustment keys 2 Change the setting using the zoom keys 3 Press the start key The value is set Completion Pr...

Page 54: ...nt of slack the smaller the value the smaller the amount of slack Figure 1 3 5 6 Press the start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No...

Page 55: ...shorter in the main scanning direction and decreasing it makes the image longer in the main scanning direction 4 Press the start key The value is set Completion Press the stop clear key The screen for...

Page 56: ...3 To turn the exposure lamp off press the stop clear key Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U063 Adjusting the shading position Descriptio...

Page 57: ...ue Figure 1 3 7 5 Press the start key The value is set Adjustment auxiliary scanning direction 1 Light exp 2 using the exposure adjustment key 2 Press the interrupt key 3 Place an original and press t...

Page 58: ...ample 1 decrease the value For copy example 2 increase the value Figure 1 3 9 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect p...

Page 59: ...mple 1 increase the value For copy example 2 decrease the value Figure 1 3 10 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect p...

Page 60: ...rt key 2 Change the setting using the zoom keys Increasing the value moves the image backward and decreasing it moves the image forward Supplement While this maintenance item is being executed copying...

Page 61: ...For copy example 2 decrease the value Figure 1 3 11 6 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjus...

Page 62: ...1 Figure 1 3 12 6 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completio...

Page 63: ...zoom keys For copy example 1 increase the value For copy example 2 decrease the value Figure 1 3 13 6 Press the start key The value is set Caution Check the copy image after the adjustment If the ima...

Page 64: ...hen scanning an original on the platen and when scanning an original from the DP Setting 1 Press the start key 2 Change the setting using the zoom keys Increasing the setting makes the luminosity high...

Page 65: ...stment starts When adjustment is complete Gd appears 4 Display each setting value after adjustment using the exposure adjustment keys If a problem occurs during auto adjustment nG is displayed and ope...

Page 66: ...ting is set Setting the reference data for identifying dust Available only when the mode is turned on 1 Change the setting using the zoom keys Example The figure indicates the density in 256 levels of...

Page 67: ...is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U089 Outputting a MIP PG pattern Description Selects and outputs a MIP PG pattern created in the...

Page 68: ...ay each setting value after adjustment using the exposure adjustment keys If a problem occurs during auto adjustment nG is displayed and operation stops Determine the details of the problem and either...

Page 69: ...the change smaller Figure 1 3 15 3 Press the start key The value is set Supplement While this maintenance item is being executed copying from an original is available in interrupt copying mode which...

Page 70: ...ted The scanner data taken at the nine points from 1 at the machine rear to 9 at the machine front is displayed The data is displayed within the range of 000 to 255 000 indicating white original prese...

Page 71: ...om keys 4 Press the start key The value is set 5 Press the stop clear key The selected item appears Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Main...

Page 72: ...hes this preset value correction will start Correction amount Sets the correction amount for copy quantity correction Set the values in the range from 5 to 120 minutes for copy interval from 10 to 2 0...

Page 73: ...n Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Image mode LEDs Exposure indicator Description Setting range Initial setting Exp...

Page 74: ...e or replacing the developing unit Method 1 Press the start key on appears 2 Press the start key Installation of toner starts and 10 is indicated in the copy quantity display Each time one minute elap...

Page 75: ...king sensors for toner Description Displays the on off status of sensor related to toner Purpose To check if the sensor operate correctly Method 1 Press the start key 2 Turn sensor on and off manually...

Page 76: ...p clear key The screen for selecting a maintenance item No is displayed U158 Checking the developing count Description Displays the developing count Purpose To check the developing count Method 1 Pres...

Page 77: ...maintenance item No is displayed U162 Stabilizing fuser forcibly Description Stops the stabilization fuser drive forcibly regardless of fuser temperature Purpose To forcibly stabilize the machine bef...

Page 78: ...e stop clear key The screen for selecting a maintenance item No is displayed U167 Checking the fuser count Description Displays the fuser count Purpose To check the fuser count Method 1 Press the star...

Page 79: ...bsolute humidity Purpose To check the fuser temperature the ambient temperature and the absolute humidity Method 1 Press the start key 2 Display each temperature using the exposure adjustment keys Com...

Page 80: ...g a maintenance item No is displayed U207 Checking the operation panel keys Description Checks operation of the operation panel keys Purpose To check operation of all the keys and LEDs on the operatio...

Page 81: ...perate correctly Method 1 Press the start key 2 Turn each switch on and off manually to check the status When the on status of a switch is detected the LEDs on the operation panel corresponding to the...

Page 82: ...is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U251 Checking clearing the maintenance count Description Displays clears and changes the maintena...

Page 83: ...he total counter and other counters Purpose According to user copy service provider request select if A3 Ledger paper is to be counted as one sheet single count or two sheets double count Setting 1 Pr...

Page 84: ...copy timing should be made earlier If a paper jam occurs frequently in the paper conveying or fuser sections when the number of copies is counted before the paper reaches those sections copying is ch...

Page 85: ...ayed U286 Setting the oputional language Description Assign an optional language to add to the user language options Purpose Perform this step to add an optional language Method Press the start key Se...

Page 86: ...per feed location for the printer using the exposure adjustment keys 3 Select on or oFF using the zoom keys 4 Press the start key The setting is set Completion Press the stop clear key The screen for...

Page 87: ...key The setting is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U345 Setting the value for maintenance due indication Description Sets when to d...

Page 88: ...heck the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenanc...

Page 89: ...e is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for sele...

Page 90: ...value using the zoom keys Increasing the value makes the margin wider and decreasing it makes the margin narrower Figure 1 3 19 6 Press the start key The value is set Completion Press the stop clear...

Page 91: ...2 Press the interrupt key 3 Place an original and press the start key to make a test copy 4 Change the setting value using the zoom keys For copy example 1 increase the value For copy example 2 decre...

Page 92: ...mpletion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Image mode LED group No Exposure indicator Copy quantity display count val...

Page 93: ...e status by types Also to clear the service call code counts after replacing con sumable parts Method 1 Press the start key 2 Display the service call code to check the count using the exposure adjust...

Page 94: ...y The screen for selecting a maintenance item No is displayed Maintenance item No Description Image mode LED group No Exposure indicator Copy quantity display count value 1 Exp 1 Exp 2 First 3 digits...

Page 95: ...o data for A4 Letter sheets Purpose To clear data as required at times such as during maintenance service Method 1 Press the start key 2 Select on using the zoom keys 3 Press the start key The accumul...

Page 96: ...the A4 size First 3 digits of A4 size copy count Last 3 digits of A4 size copy count Clearing the count CLE 4 Exp 1 lit Exp 2 lit Exp 3 lit Exp 4 lit b5 display the B5 size First 3 digits of FOLIO si...

Page 97: ...ing a maintenance item No is displayed Maintenance item No Description Image mode LED group No Exposure indicator Copy quantity display count value 10 Exp 1 lit Exp 2 lit Exp 3 lit Exp 4 lit Lt displa...

Page 98: ...hecking a figure Purpose To check machine status Method 1 Press the start key 2 Select the item using the exposure adjustment keys Completion Press the stop clear key The screen for selecting a mainte...

Page 99: ...n the DP is used Setting 1 Press the start key 2 Select the item using the exposure adjustment keys 3 Press the interrupt key 4 Place an original on the DP and press the start key to make a test copy...

Page 100: ...ng operation panel type 1 Change the setting using the zoom keys Initial setting 0 2 Press the start key The setting is set Setting LCD device type 1 Change the setting using the zoom keys Initial set...

Page 101: ...lamp Also to clear the accumulated time for the lamp after replace ment Method 1 Press the start key 2 Select the item using the exposure adjustment keys Clearing 1 Light exp 3 2 Press the start key...

Page 102: ...e scanner with a non scanned output VTC PG pattern Method 1 Press the start key 2 Select the VTC PG pattern to be output using the exposure adjustment keys 3 Press the interrupt key 4 Press the start...

Page 103: ...gement item Executing a default setting item Press both of the density adjustment keys and logout key for 3 s Select an item using the zoom keys Press the OK key Execute the job accounting page 1 3 66...

Page 104: ...for 3 s 2 Select 01 Copy Status and press the OK key Check to make sure that A4 Letter size paper is loaded in the cassette 3 Select YES and press the OK key Report is printed out Message language Se...

Page 105: ...ss the OK key Selecting paper types for automatic paper selection Selects the cassette that is to be automatically be given priority for use 1 Press both of the density adjustment keys for 3 s 2 Selec...

Page 106: ...er feeder is installed Selecting media type cassette 4 Sets the paper type to the third paper feeder 1 Press both of the density adjustment keys for 3 s 2 Select 29 Casst4MedType and press the OK key...

Page 107: ...OK key 3 Select the setting and press the OK key 0 sec 5 sec 10 sec 15 sec 30 sec Auto clear setting Sets whether the auto clear function is available 1 Press both of the density adjustment keys for 3...

Page 108: ...2KL 2KK 1 3 70 This page is intentionally left blank Service Manual Y110980 1...

Page 109: ...in the machine open the front cover left cover or pull the cassette out To remove original jammed in the optional DP open the document processor top cover To remove the jammed paper in optional docume...

Page 110: ...2KL 2KK 1 4 2 2 Paper misfeed detection conditions Figure 1 4 2 ESW OSBSW DPTSW FSSW CFSW1 CFSW2 DUP PCSW RCL RSW MP SOL PFCL CPFCL1 CPFCL2 CPFCL3 Service Manual Y110980 1...

Page 111: ...rn on within the specified time of cassette paper paper feed clutch 2 CPFCL2 turning on and cannot be detected at the same timing even after retry 1953 ms 14 No paper feed from third paper feeder Cass...

Page 112: ...registration switch RSW does not turn off within specified time of the cassette feed switch 1 CFSW1 turning on paper feed from second paper feeder 2523 ms The registration switch RSW does not turn off...

Page 113: ...of the feedshift switch FSSW turning on 2056 ms The feedshift switch FSSW does not turn on within specified time of paper switchback operation 1364 ms The feedshift switch FSSW does not turn off with...

Page 114: ...DUPPCSW does not turn off within specified time of the feedshift switch FSSW turning off 3037 ms 61 Misfeed in duplex eject section The registration switch RSW does not turn on within specified time...

Page 115: ...within specified time of the original conveying motor OCM turning on 10700 pulses 78 Document processor cover open The document processor or document processor top cover is opened during original feed...

Page 116: ...paper feed from cassette Jam code 11 Paper is extremely curled Change the paper Check if the paper feed pul ley separation pulley or for warding pulley is deformed Check visually and replace any defor...

Page 117: ...ck visually and replace switch Defective cassette feed switch 2 Run maintenance item U031 and turn cassette feed switch 2 on and off manually Replace the switch if indication of the corre sponding swi...

Page 118: ...031 and turn registration switch on and off manually Replace the switch if indication of the corresponding switch is not light Check if the MP solenoid malfunctions Run maintenance item U032 and selec...

Page 119: ...nd replace switch Defective cassette feed switch 1 Run maintenance item U031 and turn cassette feed switch 1 on and off manually Replace the switch if indication of the corre sponding switch is not li...

Page 120: ...isually and replace Broken eject switch or feed shift switch actuator Check visually and replace switch Defective switch Run maintenance item U031 and turn switch on and off manually Replace the switc...

Page 121: ...8 Check if the duplex feed clutch malfunctions Run maintenance item U032 and select the duplex feed clutch to be turned on and off Check the status and remedy if necessary Electrical problem with the...

Page 122: ...e DP timing switch on and off manually Replace the switch if indication of the corresponding switch is not light Check if the original con veying motor malfunctions Run maintenance item U243 and selec...

Page 123: ...an be cleared by turning the main power switch off and then on If a system error A call error occurs frequently a fault may have occurred Check the details of the C call to take proper measures Table...

Page 124: ...t the Service Administrative Division C0210 Communication problem between the main and engine When the power is turned on the machine does not detect the low level of SBSY and the high level of SDIR f...

Page 125: ...n of an image does not com plete within 10 s of the start of image transmission Defective main engine PWB Replace the main engine PWB and check for correct operation C0630 DMA problem DMA transmission...

Page 126: ...e lamp or scanner wire is defective Check if the mirror flames and exposure lamp are on the rail And check the scanner wire winds correctly Defective main engine PWB Replace the main engine PWB and ch...

Page 127: ...3 on the main engine PWB and laser scanner unit and the continuity across the connector terminals Repair or replace if necessary Defective laser scanner unit Replace the laser scanner unit Defective m...

Page 128: ...he connector cable If none remedy or replace the cable Defective power source PWB Check if the zero crossing signal is output from YC2 2 on the power source PWB If not replace the power source PWB Def...

Page 129: ...9 Black dots appear on the image 10 Image is blurred See page 1 4 24 See page 1 4 24 See page 1 4 24 See page 1 4 24 See page 1 4 25 11 The leading edge of the image is consistently mis aligned with t...

Page 130: ...nance item U101 is run If not replace the high voltage PWB Defective engine PWB Check if YC8 9 on the engine PWB goes low when mainte nance item U101 is run If not replace the engine PWB Copy example...

Page 131: ...item U101 is run If not replace the main engine PWB Dirty main charger wire Clean the wire or if it is extremely dirty replace the main charger unit see page 1 5 36 Dirty main charger grid Clean the g...

Page 132: ...loping section Clean any part contaminated with toner in the developing section Leaking main charger housing Clean the main charger wire and grid Leaking separation electrode Clean the separation elec...

Page 133: ...registration Run maintenance mode U034 to readjust the leading edge registration see page 1 3 12 Misadjusted scanner leading edge registration Run maintenance mode U066 to readjust the scanner lead in...

Page 134: ...eased Change the paper Dirty or flawed drum Clean the drum or if it is flawed replace the drum unit see page 1 5 34 Dirty transfer roller Clean the transfer roller Copy example Causes Check procedures...

Page 135: ...Misadjusted image center line Run maintenance item U034 to readjust the center line of image printing see page 1 3 13 Misadjusted scanner center line Run maintenance item U067 to readjust the scanner...

Page 136: ...place the eject motor 4 Defective main engine PWB Run maintenance item U030 and check if the eject motor oper ates If not replace the main engine PWB 3 The scanner motor or cooling fan motor 1 2 does...

Page 137: ...exposure lamp turns on with YC1 3 on the inverter PWB go low If not replace the inverter PWB If the exposure lamp does not turn off with YC1 3 on the inverter PWB high replace the inverter PWB 4 Defec...

Page 138: ...per switch or MP paper switch Reinsert the connector Also check for continuity within the con nector cable If none remedy or replace the cable 2 Defective paper switch or MP paper switch If the level...

Page 139: ...nnector Also check for continuity within the con nector cable If none remedy or replace the cable 2 Defective front cover safety switch or left cover safety switch Check for continuity across each swi...

Page 140: ...cassette Check visually and replace any deformed guide Check if a pressure spring along the paper conveying path is deformed or out of place Repair or replace 4 The scanner does not travel Check if th...

Page 141: ...rs and gears operate smoothly Grease the bearings and gears Check if the following clutches and solenoid are installed correctly paper feed clutch registration clutch and MP solenoid Correct Problem C...

Page 142: ...2KL 2KK 1 4 34 This page is intentionally left blank Service Manual Y110980 1...

Page 143: ...ure to release the hook Take care not to get the cables caught To reassemble the parts use the original screws If the types and the sizes of screws are not known refer to the PARTS LIST 2 Drum Note th...

Page 144: ...ed band when seen through the left side window A shiny or gold colored band when seen through the right side window The above will reveal that the toner container is a genuine Olivetti branded toner c...

Page 145: ...lley Follow the procedure below to replace the separation pulley Procedure 1 Open the front cover and left cover 2 Pull out the cassette Figure 1 5 3 3 Remove the screw and remove the front left lower...

Page 146: ...Figure 1 5 5 5 Release two hooks and remove the separa tion pulley unit from the lower paper feed unit Figure 1 5 6 Screw Lower paper feed unit Hook Hook Separation pulley unit Separation pulley unit...

Page 147: ...haft from the separation pulley unit 7 Remove the separation pulley from the sep aration pulley shaft 8 Replace the separation pulley and refit all the removed parts Figure 1 5 7 Separation pulley Sep...

Page 148: ...rocedure 1 Remove the lower paper feed unit see page 1 5 3 2 Remove the drum unit see page 1 5 34 3 Remove five screws and remove the rear cover Figure 1 5 8 4 Remove the connector of the paper feed c...

Page 149: ...Remove the screw and remove the registra tion guide Figure 1 5 10 7 Remove the screw and remove the upper paper feed unit Figure 1 5 11 Screw Registration guide Screw Upper paper feed unit Y110980 1...

Page 150: ...move the paper feed pulley shaft from the upper paper feed unit 11 Remove the collar and the paper feed pulley from the upper paper feed shaft 12 Replace the forwarding pulley and paper feed pulley an...

Page 151: ...d section Procedure 1 Remove the drum unit see page 1 5 34 2 Remove the lower paper feed unit see page 1 5 3 3 Remove the stop ring and strap from the rear side of the left cover Remove the stop ring...

Page 152: ...2KL 2KK 1 5 10 4 Remove the left cover from machine 5 Remove the paper conveying unit from the machine Figure 1 5 15 Left cover Paper conveying unit Service Manual Y110980 1...

Page 153: ...the waste toner box Pull out the cassette 2 Remove the screw and remove the front left lower cover see page 1 5 3 3 Remove the paper conveying unit see page 1 5 9 4 Remove the stop ring and bush from...

Page 154: ...ar and bush Figure 1 5 18 8 Temporarily push the MP paper feed pulley unit into the rear side to unlock the front side and then remove it from the machine Figure 1 5 19 Bush Gear Stop ring MP paper fe...

Page 155: ...erted parts of the MP separation pad and remove the pad from the machine 11 Replace the MP paper feed pulley and MP separation pad and refit all the removed parts Figure 1 5 21 MP paper guide Stop rin...

Page 156: ...ease the stoppers at the front and rear side and then remove the left registration roller from the paper conveying unit Figure 1 5 22 3 Remove two stoppers gear and two bushes 4 Replace the left regis...

Page 157: ...r Procedure 1 Remove the drum unit see page 1 5 34 2 Remove the rear cover see page 1 5 6 3 Remove the connector and remove the reg istration clutch Figure 1 5 24 4 Remove the stop ring 5 Remove the r...

Page 158: ...2KL 2KK 1 5 16 6 Remove two bushes and gear 7 Replace the right registration roller and refit all the removed parts Figure 1 5 26 Bush Bush Gear Right registration roller Service Manual Y110980 1...

Page 159: ...e right upper cover Remove the contact glass Figure 1 5 27 3 Open the front cover and left cover 4 Remove the front left cover see 5 Release five hooks and both and then remove the front scanner cover...

Page 160: ...nverter PWB Figure 1 5 29 9 Remove the connector of the exposure lamp from inverter PWB and remove the lamp wire from ribs Figure 1 5 30 10 Remove two screws and remove the expo sure lamp 11 Replace t...

Page 161: ...the exposure lamp see page 1 5 17 2 Open the left cover 3 Release six hooks and both and then remove the left middle cover Figure 1 5 32 4 Release five hooks and two bothes and then remove the left u...

Page 162: ...ve the slit retainer and slit glass Figure 1 5 34 6 Remove two wire guides 7 Remove the inverter wire from the inverter PWB Figure 1 5 35 Screw Slit retainer Slit glass Inverter PWB Wire guide Wire gu...

Page 163: ...ame from the scanner unit Figure 1 5 36 9 Remove the round terminals from the scan ner wire springs 10 Remove the scanner wires Figure 1 5 37 Screw Screw Mirror 1 frame Front wire retainer Rear wire r...

Page 164: ...tools Two frame securing tools P N AVGR03672L Two scanner wire stoppers P N 417928N Procedure 1 Remove the rear cover Figure 1 5 38 2 Remove the screw and remove the scanner wire drum gear from the r...

Page 165: ...um and wind the scanner wire three turns inward and four turns out ward With the locating ball as the reference point wind the shorter end of each of the wires outward 7 Secure the scanner wires using...

Page 166: ...round terminals onto the catches inside the scanner unit 2 12 Loop the inner ends of the scanner wires around the grooves in the pulleys at the left of the scanner unit winding from below to above 3...

Page 167: ...1 frame on the scanner rail and move it toward the left side of the machine 20 Insert the frame securing tools into the posi tioning holes leftmost holes at the front and rear of the scanner unit and...

Page 168: ...e procedure below to replace the ISU Procedure 1 Remove the contact glass see page 1 5 17 2 Remove four screws and remove the ISU cover Figure 1 5 45 3 Remove the CCD wire from the CCD PWB Figure 1 5...

Page 169: ...5 27 4 Remove each screw and remove two plates 5 Remove three screws and remove the ISU 6 Replace the ISU 7 Refit all the removed parts Figure 1 5 47 Screws Plate Screw Screw Plate ISU Y110980 1 Servi...

Page 170: ...he front left cover see page 1 5 40 Remove the right upper cover contact glass rear upper cover and front scanner cover see page 1 5 17 Remove the left middle cover left upper cover and slit glass see...

Page 171: ...en remove the right middle cover Figure 1 5 49 5 Remove YC5 YC15 YC16 and YC27 con nectors of the main engine PWB Figure 1 5 50 Right lower cover Right lower cover Screw Screw Hook Hook Hook Hook Hook...

Page 172: ...2KK 1 5 30 6 Remove four pins and remove the scanner unit Figure 1 5 51 7 Remove the screw and remove the eject cover Figure 1 5 52 Pin Pin Pin Scanner unit Pin Eject cover Screw Service Manual Y11098...

Page 173: ...move the screw and remove the inner rear cover Figure 1 5 53 9 Release two hooks and both and then remove the eject tray Figure 1 5 54 Inner rear cover Screw Eject tray Both Hook Eject tray Hook Y1109...

Page 174: ...screws and two connectors and remove the laser scanner unit 11 Replace the laser scanner unit and refit all the removed parts Figure 1 5 55 Screw Connector Connector Screw Screw Laser scanner unit Sc...

Page 175: ...llowing adjustment output a VTC PG2 pattern in maintenance item U993 to use as the original for the adjustment Procedure Figure 1 5 56 Figure 1 5 57 Yes No Press the start key and make a test copy at...

Page 176: ...ver Remove the waste toner box and toner container 2 Remove the screw holding the developing release lever 3 Pull the developing release lever and release the developing unit Figure 1 5 58 4 Remove th...

Page 177: ...drum unit Never touch the drum surface when holding the drum unit Procedure 1 Remove the drum unit see page 1 5 34 2 Push the drum separation claws with the minus driver from the top of the hole and r...

Page 178: ...he main charger unit toward the upper right remove the unit 3 While pressing the main charger release lever in the direction indicated by the arrow at the removal stopper position to release the remov...

Page 179: ...e page 1 5 34 2 While lifting the developing unit a little remove the unit from the machine 3 Replace the developing unit and refit all the removed parts 4 Perform maintenance mode U130 initial settin...

Page 180: ...1 5 9 2 Remove front and rear inserted parts and remove the transfer roller unit from the paper conveying unit Figure 1 5 63 3 Remve two collars A two collars B gear two stoppers and two bushes from...

Page 181: ...it all the removed parts When refitting the transfer roller unit make sure that the transfer springs are securely fit into the protrusions Figure 1 5 65 Transfer roller unit Transfer spring Protrusion...

Page 182: ...nit Procedure 1 Open the front cover and left cover 2 Remove the screw and release three inserted parts and then remove the front left cover Figure 1 5 66 3 Remove the screw and two connectors and the...

Page 183: ...d refit all the removed parts After connecting the connector be sure to hitch the fuser thermistor wire to both the notch position and the hook of the fuser unit Figure 1 5 68 Hook Notch position Fuse...

Page 184: ...1 5 40 2 Remove two screws and open the fuser unit 3 Separate the right and left fuser unit Figure 1 5 69 4 Remove the screw and release two hooks and then remove the press roller guide from the left...

Page 185: ...Cautions Remove the press roller carefully not to scratch its surface When removing it be careful not to drop and lose the bush 6 Replace the press roller and refit all the removed parts Figure 1 5 7...

Page 186: ...otrusions 3 Remove two fuser heater wires from ribs of the fuser unit Caution Make sure that the fuser heater wires are not removed from the positive terminals Figure 1 5 72 4 Separate the right and l...

Page 187: ...ar side of the new fuser heater and insert it from the front side of the right fuser unit 9 Fit both the protrusions in the front and rear sides of the fuser heater into the notch posi tions of the ri...

Page 188: ...t Put the slack of electric wire toward the front side of the machine Push each terminal and heater wire into the housing so as not to exceed the height of the rib of the fuser unit because they may c...

Page 189: ...1 5 78 3 Remove the springs and remove the heat roller separation claws Caution When removing them be careful not to touch the tip of the claw 4 Replace the heat roller separation claws and refit all...

Page 190: ...eparation claws see page 1 5 47 4 Press the heat roller bush in the rear side of the right fuser unit from outside to make the roller removable Figure 1 5 80 5 Remove the heat roller heat roller bush...

Page 191: ...o the fuser thermostats Refit the heat roller gear while pushing the idle gear in the direction indicated with the arrow Also make sure that the gears are properly engaged After refitting the heat rol...

Page 192: ...5 48 3 Remove the screw and remove the fuser thermistor 4 Replace the fuser thermistor and refit all the removed parts Caution Restore the fuser thermistor wire to its origi nal correct position Afte...

Page 193: ...wo screws and remove the fuser thermostat 4 Replace the fuser thermostat and refit all the removed parts Cautions Insert the terminal all the way into the unit Put the slack of electric wire toward th...

Page 194: ...over Remove the front left cover see page 1 5 47 Loosen the screw holding the fuser unit For copy example 1 Move the adjusting spacer in the direction of the white arrow to raise the front position of...

Page 195: ...PWB 3 Remove the wire of the connector from the ribs Figure 1 5 88 4 Remove the front left cover see page 1 5 40 5 Remove the left middle cover see page 1 5 19 6 Remove the eject cover see page 1 5 3...

Page 196: ...5 54 8 Lift the eject unit pull at the rear side of the unit first and remove the unit from the machine 9 Replace the eject unit and refit all the removed parts Figure 1 5 90 Eject unit Service Manual...

Page 197: ...an motors When detaching or refitting the cooling fan motor 1 or 2 be careful of the airflow direction intake or exhaust Figure 1 5 91 Cooling fan motor 1 Rating label outside Cooling fan motor 2 Rati...

Page 198: ...2KL 2KK 1 5 56 This page is intentionally left blank Service Manual Y110980 1...

Page 199: ...ert the DIMM into the DIMM slot on the main engine PWB 6 Insert the power plug and turn the main power switch on Upgrading firmware starts Caution Never turn the main power switch off during upgrading...

Page 200: ...t be adjusted in the field High voltage PWB VR401 APC PWB VR1 1 6 3 Remarks on main engine PWB replacement When replacing the main engine PWB remove the EEPROM YC37 and EEPROM YC38 from the PWB that h...

Page 201: ...ley and paper feed pulley The separation pulley prevents multiple sheets from being fed at one time via the torque limiter The MP tray can hold up to 100 80 g m2 sheets of paper Paper is fed from the...

Page 202: ...K 2 1 2 Figure 2 1 2 Paper feed section block diagram RSW PSW MPPSW MPPWSW RCL REGCLM C1PDSWN BPWSW BPPESW YC7 YC1 MEPWB CPWB FCLTN REGSW YC6 2 YC2 2 YC5 12 YC5 2 YC7 2 YC5 10 PFCL Service Manual Y110...

Page 203: ...he optical rails on the front and rear of the machine to scan from side to side The speed of the mirror frames is half the speed of the scanner When the DP is used the scanner and mirror frames stop a...

Page 204: ...block diagram EL HPSW HPSWN ODSW OSDS SM CCDPWB YC5 B5 OPSWN ORGLSWN YC5 B8 YC27 LAMPN YC16 4 YC5 B2 ISMDA YC15 1 ISMDB YC15 2 ISMDNA YC15 3 ISMDNB YC15 4 CCDPWB INPWB MEPWB Original Reading image dat...

Page 205: ...nner unit LSU By repeatedly turning the laser on and off the laser scanner unit forms a latent image on the drum surface Figure 2 1 5 Laser scanner section 7 8 3 2 9 5 4 1 10 6 1 APC PWB APCPWB 2 Lase...

Page 206: ...nner section block diagram PM PLGCLKN PLGDRN PLGRDYN PDPWB OUTPEN PDN SAMPLEN VDON VDOP APCPWB YC3 A1 YC3 A3 YC3 A2 MEPWB YC35 3 YC35 1 YC35 4 YC35 5 YC35 6 Laser scanner unit LSU Drum Laser diode Pol...

Page 207: ...cleaning blade and cleaning roller that removes residual toner from the drum surface after the transfer process and the cleaning spiral that carries the residual toner back to the waste toner box The...

Page 208: ...Figure 2 1 8 Drum section block diagram DRM TONEFULL DDMREM YC3 B2 YC6 11 OFS HVTPWB MEPWB MHVDRN CN1 7 YC8 7 CL ERASE2N ERASE1N YC3 B6 YC3 B7 Main charging high voltage Drum Zener PWB Grid Service Ma...

Page 209: ...blade and the developing spirals that agitate the toner Also the toner container sensor TCS checks whether or not toner remains in the toner container Figure 2 1 9 Developing section 2 4 5 7 3 1 6 8 1...

Page 210: ...KK 2 1 10 Figure 2 1 10 Developing section block diagram TCONDET YC9 B7 YC3 2 YC1 YC7 TCDSW TONEPY TCS HVTPWB MEPWB CPWB CN1 9 DHVCLKC YC8 9 Drum Developing sleeve Developing bias Service Manual Y1109...

Page 211: ...eve by an electric field of the magnetic pole Then when the developing sleeve rotates and passes through the nearest location to the drum on the portion of the drum that has been exposed to light tone...

Page 212: ...ted from the drum by applying separation bias that is output from the high voltage PWB HVTPWB to the separation electrode Figure 2 1 12 Transfer and separation sections Figure 2 1 13 Transfer and sepa...

Page 213: ...rature is detected by the fuser ther mistor FTH and is regulated by the fuser heaters turning on and off If the fuser section becomes abnormally hot fuser thermostat FTS operates shutting the power to...

Page 214: ...KK 2 1 14 Figure 2 1 15 Fuser section block diagram FTS1 THERMA Heat roller FH M FH S SH MH LIVE FTS2 FTH MHREM SHREM YC3 B9 MEPWB YC18 1 YC18 3 PSPWB YC4 2 YC4 1 YC4 3 YC2 7 YC2 5 Service Manual Y110...

Page 215: ...ated by forward rotation of the eject motor In duplex copying paper is turned over by reverse rotation of the eject motor Figure 2 1 16 Eject and switchback sections 5 1 7 3 8 4 6 2 1 Feedshift guide...

Page 216: ...2KL 2KK 2 1 16 Figure 2 1 17 Eject and switchback sections block diagram FSSW SEPSWN YC14 3 MEPWB ESW EXTSWN YC14 2 EM COMDB COMDA COMDNB COMDNA YC13 2 YC13 1 YC13 4 YC13 3 Service Manual Y110980 1...

Page 217: ...and con veyed to the duplex unit The paper is then conveyed to the paper feed section by the upper and lower duplex feed rollers Figure 2 1 18 Duplex section 1 3 5 6 4 2 1 Feedshift guide 2 Duplex fee...

Page 218: ...2KL 2KK 2 1 18 Figure 2 1 19 Duplex section block diagram CPWB DUP PCSW IPPSWN YC5 5 YC1 YC7 DUPFCL ICLTN YC5 8 MEPWB Service Manual Y110980 1...

Page 219: ...er and high voltages for separation 4 Inverter PWB INPWB Controls the exposure lamp 5 CCD PWB CCDPWB Reads the image of originals 6 Operation unit PWB OPWB Consists of the operation keys and display L...

Page 220: ...B PSPWB PARTS LVU100 M SP PARTS LVU200 M SP 3 High voltage PWB HVPWB PARTS HVU SP 4 Inverter PWB INPWB PARTS LAMP INVERTER SP 5 CCD PWB CCDPWB 6 Operation PWB OPWB PARTS PWB PANEL ASSY SP 7 LCD PWB LC...

Page 221: ...rates the original size detection sensor 10 Original size detection sensor OSDS Detects the size of the original 11 Registration switch RSW Controls the secondary paper feed start timing 12 Eject swit...

Page 222: ...ect motor EM Drives the eject section 4 Scanner motor SM Drives the optical system 5 Cooling fan motor 1 CFM1 Cools the machine interior 6 Cooling fan motor 2 CFM2 Cools the machine interior 7 Polygon...

Page 223: ...s residual charge from the drum surface 6 Fuser heater M FH M Heats the heat roller 7 Fuser heater S FH S Heats the heat roller 8 Fuser thermostat 1 FTS1 Prevents overheating in the fuser section 9 Fu...

Page 224: ...2KL 2KK 2 2 6 This page is intentionally left blank Service Manual Y110980 1...

Page 225: ...2KL 2KK 2 3 1 2 3 Operation of the PWBs 2 3 1 Power source PWB Figure 2 3 1 Power source PWB silk screen diagram YC4 YC2 YC1 YC3 TB1 TB3 TB4 TB2 Y110980 1 Service Manual...

Page 226: ...output to MEPWB Connected to the main engine PWB 2 ZCROSS O 0 3 3 V DC pulse Zero cross signal 3 RELAYREM I 0 3 3 V DC Relay signal 4 GND Ground 5 SHREM I 0 3 3 V DC FH S On Off 6 SLEEP I 0 3 3 V DC...

Page 227: ...25 YC9 YC7 YC35 YC3 U2 U14 U12 U5 U13 U4 U75 U55 U73 U27 U30 U36 U35 U33 U24 U16 U21 U69 U17 U18 U66 U19 U26 U25 U20 SW1 U59 U53 U52 YC31 YC36 U23 SW2 U39 YS2 YS1 YC18 U38 YC38 U31 U29 U32 U11 B1 B12...

Page 228: ...nning interval signal Connected to the docu ment pro cessor original size detection sensor home posi tion sensor and original detection switch A2 DOPRDY I 0 5 V DC Document processor ready signal A3 D...

Page 229: ...sette PWB 2 HMCLK1 O 0 3 3 V DC pulse HUMS clock signal 3 HMCLK2 O 0 3 3 V DC pulse HUMS clock signal 4 HUMID I Analog HUMS detection signal 5 C1PWSWN I 0 3 3 V DC PWSW On Off 6 C1PDSWN I 0 3 3 V DC...

Page 230: ...ock signal A6 LOPSDI I 0 5 V DC pulse Paper feeder serial communication data signal A7 LOPSDO O 0 5 V DC pulse Paper feeder serial communication data signal A8 SGND Ground A9 5V2PF O 5 V DC 5 V DC pow...

Page 231: ...24 V DC power input from PSPWB Connected to the power source PWB left cover safety switch and front cover safety switch 2 24V I 24 V DC 24 V DC power input from PSPWB 3 24V1 O 24 V DC 24 V DC power o...

Page 232: ...ignal 10 9 LED9 O 0 3 3 V DC pulse Operation panel indicator LED drive signal 9 10 LED8 O 0 3 3 V DC pulse Operation panel indicator LED drive signal 8 11 LED7 O 0 3 3 V DC pulse Operation panel indic...

Page 233: ...put signal 4 SAMPLEN O 0 3 3 V DC Sample hold signal 5 VDON O Image data signal 6 VDOP O Image data signal 7 5V1 O 5 V DC 5 V DC power output to APCPWB YC36 A1 PDGDIN O 0 3 3 V DC PRNPWB control signa...

Page 234: ...ND Ground B10 SETN I 0 3 3 V DC PRNPWB control signal B11 GDIENB O 0 3 3 V DC PRNPWB control signal B12 5V3 O 5 V DC 5 V DC power output to PRNPWB B13 LDOUTN_GDI I 0 3 3 V DC PRNPWB control signal Con...

Page 235: ...2KL 2KK 2 3 11 2 3 3 Cassette PWB Figure 2 3 3 Cassette PWB silk screen diagram YC1 TH2 TH1 YC4 YC3 YC2 YC5 YC6 YC7 YC8 SW1 1 23 4 1 1 3 3 1 1 2 1 2 1 1 2 13 Y110980 1 Service Manual...

Page 236: ...4V1 I 24 V DC 24 V DC power input from MEPWB 23 3 3V I 3 3 V DC 3 3 V DC power input from MEPWB YC2 1 SGND Ground Connected to the paper switch 2 C1PDSWN I 0 3 3 V DC PSW On Off 3 5V2 O 5 V DC 5 V DC...

Page 237: ...V DC RCL On Off YC7 1 24V1 O 24 V DC 24 V DC power output to PFCL Connected to the paper feed clutch 2 FCLTN O 0 24 V DC PFCL On Off YC8 1 BSOLN O 0 24 V DC MPSOL On Off Connected to the MP solenoid 2...

Page 238: ...0 DL43 DL42 DL41 DL40 DL39 DL38 DL47 DL53 DL55 DL58 DL59 DL51 DL48 DL55 DL62 DL65 DL66 DL67 DL60 DL61 DL50 DL49 DL53 DL52 DL54 DL64 DL74 DL69 DL71 DL72 DL73 DL44 DL76 DL9 DL75 DL8 DL16 DL7 DL15 DL6 DL...

Page 239: ...ve signal 3 5 LED4 O 0 3 3 V DC pulse Operation panel indicator LED drive signal 4 6 LED5 O 0 3 3 V DC pulse Operation panel indicator LED drive signal 5 7 LED6 O 0 3 3 V DC pulse Operation panel indi...

Page 240: ...2KL 2KK 2 3 16 This page is intentionally left blank Service Manual Y110980 1...

Page 241: ...11497C Mirror 2 and mirror 3 MIRROR B AVGR11498Z Lens LENS Reflector REFLECTOR SCANNER NO CODE Exposure lamp PARTS LAMP SCANNER SP AVGR11447X Optical rail RAIL SCANNER Original size detection sensor S...

Page 242: ...state is found P 1 5 3 Forwarding pulley Check or replace User call Clean it with alcohol if it is dirty Replace it if any problem such as flawed or worn state is found P 1 5 6 MP paper feed pulley C...

Page 243: ...on P 1 5 17 Optical rail Check or grease User call Check noise and shifting and then apply optical rail grease EM 50LP Original size detection sensor Check or clean User call Clean the sensor emitter...

Page 244: ...and cautions Page Eject section Eject roller Check or clean User call Clean it with alcohol if it is dirty Eject pulley Check or clean User call Clean it with alcohol if it is dirty Switchback roller...

Page 245: ...the leading edge registra tion of the MP tray printing adjust ment Registration clutch turning on timing secondary paper feed start timing U034 Exp 2 light U034 test pattern P 1 3 12 6 Adjusting the l...

Page 246: ...ying an original placed on the con tact glass U071 For copying originals from the DP Duplex copying select exp 3 light 14 Adjusting the leading edge margin scanning adjustment Adjusting the original s...

Page 247: ...D1 LED0 SGND 3 3V 3 3V LCDRS LCDR_W LCDEN LCDD0 LCDD1 LCDD2 LCDD3 LCDD4 LCDD5 LCDD6 LCDD7 SGND SGND B_ A_ B A 5V1 PDN SGND CLK LOCK S S GND 24V 4 3 2 1 ORGVSYNC DPRDY DPSEL GND SCLK SDO SDI 5V GND FG...

Page 248: ...INSTALLATION GUIDE INSTALLATION GUIDE FOR DOCUMENT PROCESSOR Output Connector for Interconnecting Cable is non LPS Output 114 5 VA max Please use the item below Interconnecting Cable P N AVGR11502C...

Page 249: ...ones de 220 V 240 V 1 Aseg rese de despegar todas las cintas y o material amortiguador de las partes suministradas Procedimiento Antes de instalar el procesador de documentos aseg rese de desconectar...

Page 250: ...DP 1 D posez les 2 vis 1 2 Installez 2 goupilles D Instalaci n del DP 1 Quite los 2 tornillos 1 2 Instale 2 pasadores D Installieren des DP 1 Entfernen Sie die 2 Schrauben 1 2 2 R ndelschrauben D eind...

Page 251: ...serte los pasadores D en los orificios de bisagra 2 del DP A y deslice el DP A hacia el lado frontal para instalar 4 Fije el DP A utilizando cuatro tornillos M4 14 E Derecho Uno Izquierdo Tres 3 Die R...

Page 252: ...n de la plancha de originales 7 Coloque la plancha de originales B en su gancho y fijadores de bucle sobre el crystal de exposici n Alinee la esquina que tiene un ngulo de 90 grados de la alfombrilla...

Page 253: ...uetas 10 Despu s de limpiar con alcohol pegue la etiqueta de precauci n No deje documentos en el equipo F etiqueta de precauci n Cara Arriba G y la etiqueta Procedimiento de funcionamiento H del corre...

Page 254: ...tre la machine sous tension 3 Placez l original a dans le DP et effectuez une copie de test pour v rifier le fonctionnement et l exemple de copie 4 Si l cart entre l original a et l exemple de copie e...

Page 255: ...a page 15 Valeur de r f rence 1 5 max Pour v rifier la synchronisation du bord avant reportez vous la page 17 Valeur de r f rence Copie recto seul 2 0 mm max copie recto verso 2 0 mm max Pour v rifier...

Page 256: ...bord avant V rifiez l cart entre la ligne 1 de l original a et la ligne 2 de l exemple de copie Si l cart est sup rieur la valeur de r f rence effectuez le r glage suivant Valeur de r f rence Copie r...

Page 257: ...emple de copie d D placez le DP vers le bas Pour l exemple de copie e D placez le DP vers le haut Quantit de changement par pas Environ 0 5 mm 3 Resserrez les deux vis de r glage 3 4 Proc dez aux op r...

Page 258: ...ectuez nouveau une copie de test 6 R p tez les tapes 1 5 jusqu ce que la ligne 2 de l exemple de copie corresponde aux valeurs de r f rence suivantes Valeur de r f rence Copie recto seul 3 0 mm max Co...

Page 259: ...bord arri re V rifiez l cart entre la ligne 1 de l original a et la ligne 2 de l exemple de copie Si l cart est sup rieur la valeur de r f rence effectuez le r glage suivant Valeur de r f rence Copie...

Page 260: ...bierta 6 R glage du DP 1 Ouvrez le DP et lib rez les deux verrous 4 l aide d un tournevis t te plate 2 Lib rez les trois verrous 5 situ s l arri re du DP en utilisant un tournevis t te plate pour reti...

Page 261: ...s de r glage 8 Pour l exemple de copie g Serrez la vis de r glage 8 Quantit de changement par pas environ 1 mm 9 environ 0 5 mm 10 Resserrez l crou 7 4 Remettez en place le capot 6 retir auparavant l...

Page 262: ...ectuez nouveau une copie de test 7 R p tez les tapes 1 6 jusqu ce que la ligne 2 de l exemple de copie corresponde aux valeurs de r f rence suivantes Valeur de r f rence Copie recto seul 3 0 mm max Co...

Page 263: ...nt Valeur de r f rence 1 5 max Si le panneau de commande est du type 7 segments 1 Passez en mode de maintenance U070 s lectionnez exp 1 l aide de la touche d exposition puis ajuster les bords sup rieu...

Page 264: ...ement de l image et de s lection du niveau de la cassette papier Appuyez sur la touche d interruption et v rifiez l image l aide d une copie de test Pour l exemple de copie h Augmentez la valeur de r...

Page 265: ...seul 2 0 mm max Copie recto verso 2 0 mm max Si le panneau de commande est du type 7 segments 1 Passez en mode de maintenance U071 s lectionnez exp 1 l aide de la touche d exposition puis ajuster les...

Page 266: ...iveau de la cassette papier Appuyez sur la touche d interruption et v rifiez l image l aide d une copie de test Pour l exemple de copie j Diminuez la valeur de r glage Pour l exemple de copie k Augmen...

Page 267: ...eul 2 0 mm max Copie recto verso 3 0 mm max Si le panneau de commande est du type 7 segments 1 Passez en mode de maintenance U072 s lectionnez exp 1 l aide de la touche d exposition puis ajuster les b...

Page 268: ...de la cassette papier Appuyez sur la touche d interruption et v rifiez l image l aide d une copie de test Pour l exemple de copie l Augmentez la valeur de r glage Pour l exemple de copie m Diminuez l...

Page 269: ...e la synchronisation du bord t te et de l axe s effectue automatiquement 3 Si les r sultats obtenus sont satisfaisants et si le panneau de commande est du type 7 segments l affichage doit tre le suiva...

Page 270: ...glage d angle C et fixez la l aide d une vis M4 14 E Pour r gler l angle d ouverture fermeture du DP 30 degr s 1 Retirez deux bagues d arr t 11 et tirez l arbre 12 vers l ext rieur 2 Ins rez l arbre 1...

Page 271: ...INSTALLATION GUIDE FOR PAPER FEEDER...

Page 272: ...esoras ya que la cubierta del conector F ya est instalada Zus tzlicher Schritt bei der PF 420 Installation Zus tzliche Teile B M3 8 Schraube 1 F Steckverbinderabdeckung 1 Deutsch Passo aggiuntivo dura...

Page 273: ...odas las cintas y o material amortiguador de las partes suministradas Procedimiento Aseg rese de apagar el interruptor principal del cuerpo principal de la copiadora o MFP y de desconectar el enchufe...

Page 274: ...assettes When placing the main body on the cassettes take care not to hit the main body against the cassette pins or ground plate 1 Placez directement le corps principal sur les cassettes en alignant...

Page 275: ...n de ubicaci n del cuerpo principal 4 con los pasadores de ubicaci n 3 en la parte posterior del casete A Cuando coloque el cuerpo principal sobre los casetes tenga cuidado de no golpear el cuerpo pr...

Page 276: ...ierta del conector 9 en el interior de la cubierta posterior del cuerpo principal 6 Asegure la cubierta del conector 9 por medio del tornillo 8 desmontado en el paso 4 7 Enchufe el conector 10 del cas...

Page 277: ...dos los casetes excepto del inferior A solo cuando se apilan 2 casetes o m s 9 Enchufe el conector 13 del casete inferior A en el enchufe del conector 14 del casete superior A solo cuando se apilan 2...

Page 278: ...2 screw C Right Two M3 x 8 screws B Left One M3 x 8 screw B Rear One M3 x 12 screw C 10 Fixez chacune des cassettes l aide des trois vis M3 x 8 B et la vis M3 x 12 C Droite Deux vis M3 x 8 B Gauche Un...

Page 279: ...r A solo cuando se apilan 2 casetes o m s 15 Desenganche los 2 ganchos 18 y desmonte la cubierta 19 solo cuando se apilan 2 casetes o m s Quite la cubierta 19 empuj ndola en la direcci n de la flecha...

Page 280: ...los 3 orificios para tornillos de la unidad principal 20 Pegue los sellos para orificios E suministrados con los casetes sobre los 3 orificios para tornillos de cada casete Verificaci n del funcionam...

Page 281: ...upci n para imprimir un patr n de prueba y compruebe la imagen impresa Valor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Si el espacio entre el borde del papel y la l nea de la copi...

Page 282: ...upci n para imprimir un patr n de prueba y compruebe la imagen impresa Valor de referencia Dentro de 2 0 mm imagen de copia de muestra a Si la separaci n entre el centro del papel l nea de puntos y la...

Page 283: ...el borde del papel y la l nea de la copia de muestra 1 es mayor que el valor de referencia realice el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el valor Para la imagen en la...

Page 284: ...y la l nea de la copia de muestra 2 es mayor que el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el valor Para la imagen en la copia de muestra...

Page 285: ...INSTALLATION GUIDE FOR DUPLEX UNIT...

Page 286: ...s cintas y o material amortiguador de las partes suministradas Procedimiento Aseg rese de apagar el interruptor principal del cuerpo principal de la copiadora o MFP y de desconectar el enchufe del rec...

Page 287: ...el anillo de tope 4 y la correa 5 del lado delantero 4 Abra la cubierta izquierda 1 hasta que lo ponga horizontalmente 5 Girar en la direcci n de la flecha la secci n de la gu a para el cable 6 en la...

Page 288: ...a de transporte 7 y empujar la porci n superior en la direcci n de la flecha de forma tal que los 4 pestillos 8 encajen sobre los trinquetes 9 7 Instalar los resaltos 10 en la unidad d plex A 8 Asegu...

Page 289: ...de la unidad principal 11 Vuelva a instalar las piezas desmontadasen sus posiciones originales 12 Cerrar la unidad transportadora 11 y la cubierta izquierda 1 Verificaci n del funcionamiento Conecte...

Page 290: ...lor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Si la separaci n supera el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el val...

Page 291: ...de referencia Dentro de 3 0 imagen de copia de muestra a Si la separaci n supera el valor de referencia realizar el siguiente ajus 2 Para la imagen en la copia de muestra b aumentar el valor Para la i...

Page 292: ...agen Valor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Si la separaci n supera el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar...

Page 293: ...a de muestra 2 es mayor que el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el valor Para la imagen en la copia de muestra c disminuir el valor G...

Page 294: ...INSTALLATION GUIDE FOR Printing System Z...

Page 295: ...Veillez retirer les morceaux de bande adh sive et ou les mat riaux de rembourrage des pi ces fournies Avant d installer le syst me d impression mettre le copieur hors tension l interrupteur principal...

Page 296: ...e indiqu sur l illustration Instalaci n horizontal de la IB 110 1 Coloque las cuatro bases de goma D entregadas con la IB 110 como se indica en la figura Horizontale Installation von IB 110 1 Die mit...

Page 297: ...UPDATING STATUS DATE UPDATED PAGES PAGES CODE 09 2009 1ST EDITION 297 Y110980 1...

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