Olivetti DP-670, Service Manual

Page 1: ...DP 670 DP 670 B Option Copier SERVICE MANUAL Code Y108671 9 ...

Page 2: ...PUBLICATION ISSUED BY Olivetti S p A 77 Via Jervis 10015 Ivrea TO Italy Copyright 2010 Olivetti All rights reserved ...

Page 3: ...icials for details in your area for proper disposal ATTENTION IL Y A UN RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUC TIONS DONNEES Il peut être illégal de jeter les batteries dans des eaux d égout municipales Vérifiez avec les fonc tionnaires municipaux de votre région pour les détails concernant des déche...

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Page 5: ...rsonnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities ...

Page 6: ... this symbol CAUTION Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol Symbols The triangle symbol indicates a warning including danger and caution The specific point of attention is shown inside the symbol General warning Warning of risk of electric shock Warning of high temperature indicates a prohibited ...

Page 7: ... or dusty place This may cause fire or electric shock Do not install the copier near a radiator heater other heat source or near flammable material This may cause fire Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible Insufficient ventilation may cause heat buildup and poor copying performance Always handle the machine by the correct l...

Page 8: ... carefully Always check that the copier is correctly connected to an outlet with a ground connection Check that the power cable covering is free of damage Check that the power plug is dust free If it is dirty clean it to remove the risk of fire or electric shock Never attempt to disassemble the optical unit in machines using lasers Leaking laser light may damage eyesight Handle the charger section...

Page 9: ...r trapped wire and missing screws Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling Replace with new ones if necessary Handle greases and solvents with care by following the instructions below Use only a small amount of solvent at a time being careful not to spill Wipe spills off completely Ventilate the room wel...

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Page 11: ...sfeed detection 1 4 1 1 Original misfeed indication 1 4 1 2 Original misfeed detection conditions 1 4 1 3 Paper misfeeds 1 4 3 1 4 2 Self diagnosis 1 4 4 1 Self diagnostic function 1 4 4 2 Self diagnostic codes DP 670 1 4 4 3 Self diagnostic codes DP 670 B 1 4 4 1 4 3 Electric problems 1 4 5 1 4 4 Mechanical problems 1 4 6 1 5 Assembly and Disassembly 1 5 1 Precautions for assembly and disassembly...

Page 12: ...l parts layout 2 2 1 1 PWBs 2 2 1 2 Switches and sensors 2 2 2 3 Motors 2 2 3 4 Solenoids 2 2 4 2 3 Operation of the PWBs 2 3 1 DP main PWB 2 3 1 2 4 Appendixes List of maintenance parts 2 4 1 Periodic maintenance procedures 2 4 2 Wiring diagram 2 4 4 ...

Page 13: ...tementR 5 1 2 x 8 1 2 Original No of sheets 75 sheets or less 50 to 80 g m2 Mixed original sizes 30 sheets or less 50 to 80 g m2 Original scanning speed Monochrome normal 78 5 to 157 mm s Monochrome hi speed 350 mm s Color 78 5 mm s Power source Electrically connected to the machine Dimensions 559 W x 487 D x 131 H mm 22 W x 19 3 16 D x 5 3 16 H Weight 7 kg 15 4 lbs or less a 559 mm 22 b 487 mm 19...

Page 14: ... Figure 1 1 2 1 2 4 5 7 6 3 2 1 Original table 2 Original width guides 3 Original eject table 4 Document processor top cover 5 Original placement indicator 6 Original stopper 7 Cleaning cloth compartment Service Manual Y108671 9 ...

Page 15: ...3K5 1 1 3 1 1 3 Machine cross section Figure 1 1 3 Machine cross section 1 2 3 Original path 1 Original feed section 2 Original conveying section 3 Original switchback section Y108671 9 Service Manual ...

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Page 17: ...low temperature and low humidity an abrupt change in the environmental temperature and cool or hot direct air Avoid places subject to dust and vibrations Choose a surface capable of supporting the weight of the machine Place the machine on a level surface maximum allowance inclination 1 Avoid air borne substances that may adversely affect the machine or degrade the photo conductor such as mercury ...

Page 18: ... Front pad 7 Spacer 8 Plastic sheet 9 Plastic bag 10 Cloth 11 Tray spacer 12 Plastic bag 13 Original mat 14 Plastic bag 15 M4 x 14 screws 16 Pins 17 Angle adjusting plate 18 Plastic bag 19 Installation guide 20 Caution label 21 Caution label 22 Operation label 1 23 Operation label A 2 24 Operation label B 2 25 Operation label C 2 1 Inch models only 2 Metric models only Service Manual Y108671 9 ...

Page 19: ... Open the document processor top cover 3 Raise the DP feed pulley unit 4 Open the spacer 5 Raise the original table 6 Remove the spacer 7 Remove the plastic bag Figure 1 2 3 Tape Tape Document processor top cover Original table Spacer Plastic bag DP feed pulley unit Y108671 9 Service Manual ...

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Page 21: ...s Enter 001 using the cursor up down keys or numeric keys and press the start key Enter the maintenance item number using the cursor up down keys or numeric keys The selected maintenance item is run Press the stop key Press the start key Start End Maintenance mode is entered The maintenance item is selected Maintenance mode is exited Repeat the same maintenance item Run another maintenance item No...

Page 22: ...tion modification operation 125 125 120 1 Operation panel and support equipment U203 Checking DP operation U243 Checking the operation of the DP motors U244 Checking the DP switches Mode setting U326 Setting the black line cleaning indication ON 8 1 2 Image processing U404 Adjusting margins for scanning an original from the DP 3 0 2 5 3 0 4 0 1 U411 Adjusting the scanner automatically Other U905 C...

Page 23: ...PWB ROM IC MMI Operation PWB ROM IC ENGINE Engine PWB ROM IC ENGINE BOOT Engine PWB booting OPTION LANGUAGE Optional language ROM IC DICTIONARY DP DP main PWB ROM IC OPTION CASSETTE Optional paper feeder main PWB ROM IC INNER DF Optional built in finisher main PWB ROM IC SIMPLE DF MAIN Optional document sheet finisher main PWB ROM IC ENGINE POWER Engine power CPU FAX BOOT1 Optional fax control PWB...

Page 24: ...key The value is set 5 Select TEST POSITION of the screen for selecting an item 6 Select the scanning position using the or numeric keys 7 Press the start key The value is set 8 Set the original the one which density is known in the DP and press the system menu key The screen for the test copy mode is displayed 9 Press the start key Test copy is executed 10 Perform the test copy at each scanning p...

Page 25: ...xample 1 increase the value For copy example 2 decrease the value Figure 1 3 1 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Sett...

Page 26: ... still incorrect perform the following adjustments in maintenance mode Maintenance item No Description Display Description Setting range Initial setting Change in value per step ADJUST DATA1 Leading edge registration first page 32 to 32 0 0 196 mm ADJUST DATA2 Trailing edge registration first page 32 to 28 0 0 196 mm ADJUST DATA3 Leading edge registration second page 32 to 32 0 0 196 mm ADJUST DAT...

Page 27: ...e 1 increase the value For copy example 2 decrease the value Figure 1 3 3 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop key The screen for selecting a maintenance item No is displayed Maintenance item No Description Original Copy example 1 Copy ...

Page 28: ... numeric keys For copy example 1 increase the value For copy example 2 decrease the value Figure 1 3 4 7 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop key The screen for selecting a maintenance item No is displayed Maintenance item No Description ...

Page 29: ... is adjusted for the following originals Purpose When using DP to solve the problem when black lines occurs due to the dust with respect to original reading position Method 1 Press the start key 2 Select the item to be set The setting screen for the selected item is displayed Setting standard data when dust is detected 1 Select the item to be set 2 Change the value using the or numeric keys 3 Pres...

Page 30: ...rated 3 Press the start key The operation starts 4 To stop operation press the stop key Completion Press the stop key when operation stops The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Operation Setting range Initial setting ADP With paper single sided original 100 to 200 100 RADP With paper double sided original 100 to 200 100 ADP NON P Withou...

Page 31: ...en when scanning from the DP Setting 1 Press the start key 2 Select ON or OFF Initial setting ON 3 Press the start key The setting is set Setting the count value 1 Enter a count using the or numeric keys Setting range 0 to 999 Initial setting 8 When setting is 0 the black line cleaning indication is displayed only if the black line is detected 2 Press the start key The count is set Completion Pres...

Page 32: ...the keys Increasing the value makes the margin wider and decreasing it makes the margin narrower Figure 1 3 5 7 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Maintenance item No Description U403 See the service manual for the machine U402 See the service manual for the machine U404 Display Description Setting range In...

Page 33: ...eat the procedure from the beginning or adjust the remaining items manually by running the corresponding maintenance items 6 To return to the screen for selecting an item press the stop key Maintenance item No Description Display Description Original to be used for adjustment P N SCANNER Automatic adjustment in the scanner section AVGR05131K DP Automatic adjustment in the DP scanning section AVGR1...

Page 34: ... error code is displayed and operation stops Should this happen determine the details of the problem and either repeat the procedure from the beginning or adjust the remaining items manually by running the corresponding maintenance items 5 To return to the screen for selecting an item press the stop key Maintenance item No Description 128 1 mm 60 1 mm Cut with the edge of black belt Display Descri...

Page 35: ...end ERROR 0a Black band is not detected DP auxiliary scanning direction magnification leading edge ERROR 0b Black band is not detected DP auxiliary scanning direction magnification leading edge original check ERROR 0c Black band is not detected DP auxiliary scanning direction trailing edge ERROR 0d Black band is not detected DP auxiliary scanning direction trailing edge 2 ERROR 0e DMA time out ERR...

Page 36: ...ce an original on the DP and press the start key to make a test copy 5 Press the system menu key 6 Change the setting value using the or numeric keys The greater the value the larger the deflection the smaller the value the smaller the deflection If an original non feed jam or oblique feed occurs increase the setting value If wrinkling of original occurs decrease the value 7 Press the start key Th...

Page 37: ...c keys Enter 001 using the cursor up down keys or numeric keys and press the start key Enter the maintenance item number using the cursor up down keys or numeric keys The selected maintenance item is run Press the stop clear key Press the start key Start End Maintenance mode is entered The maintenance item is selected Maintenance mode is exited Repeat the same maintenance item Run another maintena...

Page 38: ...position modification operation 35 1 Operation panel and support equipment U203 Checking DP operation U243 Checking the operation of the DP motors U244 Checking the DP switches Mode setting U326 Setting the black line cleaning indication ON 8 1 2 Image processing U404 Adjusting margins for scanning an original from the DP 3 0 2 5 3 0 4 0 1 U411 Adjusting the scanner automatically Other U905 Checki...

Page 39: ...n Press the stop clear key The screen for selecting a maintenance item No is displayed Display Description MAIN Main PWB ROM IC MAIN BOOT Main PWB booting ENGINE Engine PWB ROM IC ENGINE BOOT Engine PWB booting LANGUAGE Standard language ROM IC OPTION LANGUAGE Optional language ROM IC DICTIONARY PRINTER Optional printer board ROM IC DP DP main PWB ROM IC OPTION CASSETTE Optional paper feeder main ...

Page 40: ...ey The value is set 5 Select TEST POSITION of the screen for selecting an item 6 Select the scanning position using the cursor up down keys 7 Press the start key The value is set 8 Set the original the one which density is known in the DP and press the interrupt key The screen for the test copy mode is displayed 9 Press the start key Test copy is executed 10 Perform the test copy at each scanning ...

Page 41: ... the value For copy example 2 decrease the value Figure 1 3 7 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting range I...

Page 42: ...or copy example 1 increase the value For copy example 2 decrease the value Figure 1 3 8 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Maintenance item No Description Display Description Setting range Initial setting Change in value per step ADJUST DATA1 Leading edge regi...

Page 43: ... increase the value For copy example 2 decrease the value Figure 1 3 9 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Original Copy example 1 Co...

Page 44: ...For copy example 2 decrease the value Figure 1 3 10 7 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting range Initial set...

Page 45: ...ined by comparing the scan data of the original trailing edge and that taken after the original is conveyed past the DP original scanning position If dust is identified the DP original scanning position is adjusted for the following originals Purpose When using DP to solve the problem when black lines occurs due to the dust with respect to original reading position Method 1 Press the start key 2 S...

Page 46: ...thod 1 Press the start key 2 Select the item to be operated 3 Press the start key The operation starts 4 To stop operation press the stop clear key Completion Press the stop clear key when operation stops The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Operation Setting range Initial setting ADF With paper single sided original 100 to 200 100 RAD...

Page 47: ... when scanning from the DP Setting 1 Press the start key 2 Select ON or OFF Initial setting ON 3 Press the start key The setting is set Setting the count value 1 Enter a count using the cursor up down keys Setting range 0 to 999 Initial setting 8 When setting is 0 the black line cleaning indication is displayed only if the black line is detected 2 Press the start key The count is set Completion Pr...

Page 48: ... down keys Increasing the value makes the margin wider and decreasing it makes the margin narrower Figure 1 3 11 7 Press the start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description U403 See the service manual for the machine U402 See the service manual for the machine U404 Display Description Setting...

Page 49: ...tion stops Should this happen determine the details of the problem and either repeat the procedure from the beginning or adjust the remaining items manually by running the corresponding maintenance items 5 To return to the screen for selecting an item press the stop clear key Method DP 1 Select DP 2 Set a specified original P N AVGR11211F in the DP Cut the trailing edge of the original Figure 1 3 ...

Page 50: ...R 06 Black band is not detected scanner main scanning direction magnification ERROR 07 Black band is not detected scanner auxiliary scanning direction magnification ERROR 08 Black band is not detected DP main scanning direction magnification far end ERROR 09 Black band is not detected DP main scanning direction magnification near end ERROR 0a Black band is not detected DP auxiliary scanning direct...

Page 51: ...e setting value using the cursor up down keys The greater the value the larger the deflection the smaller the value the smaller the deflection If an original non feed jam or oblique feed occurs increase the setting value If wrinkling of original occurs decrease the value 7 Press the start key The setting is set Completion Press the stop clear key The screen for selecting a maintenance item No is d...

Page 52: ...01 using the cursor up down keys or numeric keys and press the start key Enter the maintenance item number using the cursor up down keys or numeric keys The selected maintenance item is run Press the stop key Press the start key Start End Maintenance mode is entered The maintenance item is selected Maintenance mode is exited Repeat the same maintenance item Run another maintenance item No No Yes Y...

Page 53: ...ng DP reading position modification operation 125 125 125 Operation panel and support equipment U203 Checking DP operation U243 Checking the operation of the DP motors U244 Checking the DP switches Mode setting U326 Setting the black line cleaning indication ON 8 1 Image processing U404 Adjusting margins for scanning an original from the DP 3 0 2 5 3 0 4 0 1 U411 Adjusting the scanner automaticall...

Page 54: ... ROM MMI Operation ROM ENGINE Engine ROM ENGINE BOOT Engine booting ENGINE POWER Engine power SCANNER Scanner ROM BROWSER Browser ROM OPTION LANGUAGE Optional language ROM DICTIONARY DBA Database connection Solution Framework Solution framework DP DP ROM 500x2PF Optional paper feeder ROM 1000DF Optional document finisher ROM INNER DF Optional built in finisher ROM FAX BOOT1 Optional fax control PW...

Page 55: ...he start key The value is set 5 Select BLACK LINE of the screen for selecting an item 6 Select the scanning position using the or numeric keys 7 Press the start key The value is set 8 Set the original the one which density is known in the DP and press the system menu key The screen for the test copy mode is displayed 9 Press the start key Test copy is executed 10 Perform the test copy at each scan...

Page 56: ...ncrease the value For copy example 2 decrease the value Figure 1 3 13 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting range...

Page 57: ...le 2 decrease the value Figure 1 3 14 5 Press the start key The value is set Caution If the CCD first side is adjusted check the CCD second side and if adjustment is required carry out the adjustment Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Maintenance item No Description Display Description Setting range Initia...

Page 58: ...lue Figure 1 3 15 5 Press the start key The value is set Caution If the CCD first side is adjusted check the CCD second side and if adjustment is required carry out the adjustment Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop key The screen for selecting a maintenance item No is displayed Ma...

Page 59: ...value For copy example 2 decrease the value Figure 1 3 16 7 Press the start key The value is set Caution If the CCD first side is adjusted check the CCD second side and if adjustment is required carry out the adjustment Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop key The screen for selecti...

Page 60: ...e DP original scanning position is adjusted for the following originals Purpose When using DP to solve the problem when black lines occurs due to the dust with respect to original reading position Method 1 Press the start key 2 Select the item to be set The setting screen for the selected item is displayed Setting Standard data when dust is detected 1 Select the item to be set 2 Change the value u...

Page 61: ... operation starts 4 To turn each motor off press the stop key Completion Press the stop key when operation stops The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting range Initial setting CCD ADP NON P Without paper single sided original continuous operation CCD ADP With paper single sided original CCD RADP NON P Without paper doub...

Page 62: ...atus If the on status of a switch is detected the corresponding switch is displayed in reverse Completion Press the stop key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Switches TMG SW DP timing switch DPTSW REV SW Original switchback switch OSBSW SET SW Original set switch OSSW SZ SW A Original size length switch OSLSW COV OP SW DP interlock...

Page 63: ...The setting is set Setting BLACK LINE COUNT 1 Change the setting value using the or numeric keys When setting is 0 the black line cleaning indication is displayed only if the black line is detected 2 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description BLACK LINE MODE Black...

Page 64: ... the keys Increasing the value makes the margin wider and decreasing it makes the margin narrower Figure 1 3 17 7 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Maintenance item No Description U403 See the service manual for the machine U402 See the service manual for the machine U404 Display Description Setting range ...

Page 65: ... running the corresponding maintenance items Method DP FACE UP 1 Measure the leading edge main scanning and auxiliary scanning of the specified original P N AVGR11211F and enter the values by executing maintenance item U425 2 Set a specified original P N AVGR11211F in the DP Cut the trailing edge of the original Figure 1 3 18 Maintenance item No Description Display Description Original to be used ...

Page 66: ...ERROR 06 Black band is not detected scanner main scanning direction magnification ERROR 07 Black band is not detected scanner auxiliary scanning direction magnification ERROR 08 Black band is not detected DP main scanning direction magnification far end ERROR 09 Black band is not detected DP main scanning direction magnification near end ERROR 0a Black band is not detected DP auxiliary scanning di...

Page 67: ...menu key 6 Change the setting value using the or numeric keys The greater the value the larger the deflection the smaller the value the smaller the deflection If an original non feed jam or oblique feed occurs increase the setting value If wrinkling of original occurs decrease the value 7 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance it...

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Page 69: ... immediately stops operation and a message is shown on the machine operation panel To remove the jammed original open the document processor top cover To reset the original misfeed detection open and close the document processor top cover 2 Original misfeed detection conditions Figure 1 4 1 OSBSW DPTSW Y108671 9 Service Manual ...

Page 70: ...ning on 1145 pulses 73 An original jam in the orig inal switchback section During original switchback operation DP timing switch DPTSW does not turn off within specified time of the origi nal conveying motor OCM turning on 9900 pulses 30558 pulses for large sizes 74 An original jam in the orig inal switchback feed sec tion DP timing switch DPTSW does not turn on within specified time of the origin...

Page 71: ...ng motor on the touch panel to be turned on and off Check the status and remedy if necessary 4 An original jams in DP is indicated dur ing copying a jam in the original switch back section Jam code 73 Defective DP timing switch Run maintenance item U244 and turn the DP timing switch on and off manually Replace the switch if indication of the corresponding switch on the touch panel is not displayed...

Page 72: ...in PWB Replace the DP main PWB and check for correct operation C9060 DP EEPROM error Read and write data does not match Data in the specified area of the backup memory does not match the specified values Defective DP main PWB Replace the DP main PWB and check for correct operation Device damage of EEPROM Contact the Service Administrative Division Code Contents Remarks Causes Check procedures corr...

Page 73: ... The switchback feed shift solenoid or switchback pressure solenoid does not operate 1 Defective solenoid coil Check for continuity across the coil If none replace the solenoid 2 Poor contact in the con nector terminals Reinsert the connector Also check for continuity within the con nector cable If none remedy or replace the cable 3 Defective DP main PWB Run maintenance item U243 and check if the ...

Page 74: ...m with the original feed motor See page 1 4 5 2 Originals jam Originals outside the specifications are used Use only originals conforming to the specifi cations The surfaces of the DP forwarding pulley DP original feed pulley or DP separation pad are dirty with paper powder Check and clean them with isopropyl alcohol if they are dirty Check if the contact between the eject roller and eject pulley ...

Page 75: ...ipped hard disk When handling PWBs printed wiring boards do not touch parts with bare hands The PWBs are susceptible to static charge Do not touch any PWB containing ICs with bare hands or any object prone to static charge When removing the hook of the connector be sure to release the hook Take care not to get the cables caught To reassemble the parts use the original screws If the types and the s...

Page 76: ...ey Procedure Removing the DP forwarding pulley 1 Open the document processor top cover 2 Raise the DP feed pulley unit Release the claw holding the DP forwarding pulley shaft and then pull out the shaft 3 Remove the DP forwarding pulley Figure 1 5 1 DP forwarding pulley Document processor top cover DP feed pulley unit DP feed pulley unit Claw DP forwarding pulley shaft Service Manual Y108671 9 ...

Page 77: ...l feed guide into the groove of the DP feed pulley shaft Align the original feed guide with the side affixed with a C label facing the front side of the machine 5 Remove the DP feed pulley unit from the DP Figure 1 5 2 DP feed pulley shaft Stop ring Original feed guide Original feed guide Original feed guide Groove DP feed pulley unit DP feed pulley shaft Label C Y108671 9 Service Manual ...

Page 78: ...ley unit 7 Remove DP feed pulley from the DP feed pulley shaft 8 Clean or replace the DP forwarding pulley and the DP feed pulley Refit all the removed parts Figure 1 5 3 Stop ring Stop ring DP feed pulley unit DP feed pulley shaft DP feed pulley shaft DP feed pulley Service Manual Y108671 9 ...

Page 79: ...n pad Procedure 1 Remove the DP feed pulley unit see page 1 5 2 2 Push the inserted parts of the DP separation pad and then remove the DP separation pad 3 Clean or replace the DP separation pad Refit all the removed parts Figure 1 5 4 DP separation pad DP separation pad Inserted part Inserted part Y108671 9 Service Manual ...

Page 80: ...hinge 4 Adjust the position of the DP For copy example 1 Move the DP down For copy example 2 Move the DP up Amount of change per scale Approx 0 5 mm 5 Tighten two adjusting screws Figure 1 5 6 6 Remove the original mat 7 Place the original mat with its hook and loop fasteners up over the platen Align the original mat corner that has not been surface cut with the rear left corner of the platen 8 Cl...

Page 81: ...ceeds the refer ence value perform the following adjust ment Reference value For simplex copying Within 3 0 mm For duplex copying Within 4 0 mm Figure 1 5 8 3 Open the DP and release two latches using a flat head screwdriver Figure 1 5 9 4 Release three latches using a flat head screwdriver and remove the DP rear cover Figure 1 5 10 3 mm 4 mm 3 mm 4 mm Original Copy example 2 Copy example 1 Latche...

Page 82: ...inal mat with its hook and loop fasteners up over the platen Align the original mat corner that has not been surface cut with the rear left corner of the platen 9 Close the DP slowly to attach the original mat 10 Make a test copy again 11 Repeat steps 3 to 10 above until the gap of the trailing edge falls within the reference values Figure 1 5 13 3 mm 4 mm 3 mm 4 mm Original Copy example 2 Copy ex...

Page 83: ...wer cable from the wall outlet 2 Insert Compact Flash or USB memory in a notch hole of the machine Insert the surface of Compact Flash toward the machine rear 3 Insert the power plug and turn the main power switch on Upgrading firmware starts for 3 minutes Caution Never turn the main power switch off during upgrading Figure 1 6 1 4 Completed is displayed on the touch panel when upgrading is comple...

Page 84: ...ove the right upper plate lid 3 Insert Compact Flash in a notch hole of the machine Insert the surface of Compact Flash toward the machine rear 4 Insert the power plug and turn the main power switch on Upgrading firmware starts Caution Never turn the main power switch off during upgrading Figure 1 6 2 5 Completed is displayed on the touch panel when upgrading is complete 6 Press the power key on t...

Page 85: ...emory in the USB memory slot Insert the power plug and turn the main power switch on Upgrading firmware starts Caution Never turn the main power switch off during upgrading Figure 1 6 3 3 100 Completed is displayed on the touch panel when upgrading is complete 4 Press the power key on the operation panel to off Make sure that the power indicator and the memory indicator are off before turning off ...

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Page 87: ...onveying section in the double sided original mode Figure 2 1 1 Original feed section 1 20 21 2 3 4 5 18 19 8 14 15 9 10 11 13 12 7 6 17 16 23 22 24 1 DP forwarding pulleys 2 DP original feed pulley 3 DP separation pad 4 Conveying pulley 5 Conveying roller 6 Conveying pulley 7 Conveying pulley 8 Switchback feedshift guide 9 Switchback roller 10 Switchback pulley 11 Eject pulley 12 Eject roller 13 ...

Page 88: ...3K5 2 1 2 Figure 2 1 2 DPMPWB YC4 7 9 10 12 YC7 2 3 YC3 1 3 4 6 YC6 2 YC10 2 YC7 5 YC9 2 OSBM ORM OCM OSSW OSBSW DPTSW SBFSSOL SBPSOL B A _B _A B A _B _A YC4 1 3 4 6 B A _B _A Service Manual Y108671 9 ...

Page 89: ... jams in the original switchback section Figure 2 1 3 First side scanning Switchback tray Original conveying motor OCM Forwerd rotation Original switchback motor OSBM Forwerd rotation Switchback feedshift solenoid SBFSSOL ON Original switchback operate Original conveying motor OCM Stop Original switchback motor OSBM Reverse rotation Switchback feedshift solenoid SBFSSOL OFF Second side scanning Sw...

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Page 91: ...ts layout 1 PWBs Figure 2 2 1 PWBs 1 DP main PWB DPMPWB Controls electrical components of the DP 2 Original set LED PWB OSLEDPWB Indicates presence of originals on the DP or an original jam 1 2 Machine front Machine inside Machine rear Y108671 9 Service Manual ...

Page 92: ... original 3 DP timing switch DPTSW Detects the original scanning timing 4 Original switchback switch OSBSW Detects an original misfeed in the original switchback section 5 Original size width switch OSWSW Detects the width of the original 6 Original size length switch OSLSW Detects the length of the original 7 DP open close switch OPOCSW Detects the opening closing of the DP 1 2 4 5 6 7 3 Machine ...

Page 93: ...al feed section 2 Original conveying motor OCM Drives the original conveying section 3 Original switchback motor OSBM Drives the original switchback section 4 DP cooling fan motor DPCFM Cools the drive section 1 3 2 4 Machine front Machine inside Machine rear Y108671 9 Service Manual ...

Page 94: ...2 4 Solenoids 1 Switchback feedshift solenoid SBFSSOL Operates the switchback feedshift guide 2 Switchback pressure solenoid SBPSOL Operates the switchback pulley 2 1 Machine front Machine inside Machine rear Service Manual Y108671 9 ...

Page 95: ...main PWB block diagram DPMPWB DPILSW 24 V 5 V ORGVSYNC SCLK SDO SDI RDY SEL R24 V Cover open detection SBFSSOL SBPSOL OSLEDPWB Motor driver Motor driver Motor driver OFM OCM OSBM DPTSW OSSW OSWSW OSLSW CPU EEPROM Buffer Machine DPOCSW OSBSW DPCFM Y108671 9 Service Manual ...

Page 96: ...3K5 2 3 2 Figure 2 3 2 DP main PWB silk screen diagram YC11 YC10 YC6 YC9 YC4 YC3 YC5 YC7 YC8 U4 YC1 YC2 YC12 1 5 12 1 1 6 1 8 1 1 4 5 1 1 3 3 1 1 6 2 10 4 5 1 7 1 Service Manual Y108671 9 ...

Page 97: ...V DC supply 6 _A O 0 24 V DC pulse OFM drive control signal _A YC4 1 B O 0 24 V DC pulse OCM drive control signal B Connected to the origi nal convey ing motor and original switchback motor 2 COM_A R24V O 24 V DC 24 V DC supply 3 A O 0 24 V DC pulse OCM drive control signal A 4 _B O 0 24 V DC pulse OCM drive control signal _B 5 COM_B R24V O 24 V DC 24 V DC supply 6 _A O 0 24 V DC pulse OCM drive c...

Page 98: ... 1 5V O 5 V DC 5 V DC supply Connected to the origi nal switch back switch original size length switch and original size width switch 2 REV SW I 0 5 V DC OSBSW On Off 3 GND Ground 4 SZ_SW_L I 0 5 V DC OSLSW On Off 5 5V O 5 V DC 5 V DC supply 6 GND Ground 7 SZ_SW_W I Analog OSWSW On Off 8 5V O 5 V DC 5 V DC supply YC10 1 GND Ground Connected to original set switch 2 SET SW I 0 5 V DC OSSW On Off 3 ...

Page 99: ...ATE LF AVGR09314K 3 46 Conveying roller PARTS CONVEYING ROLLER ASSY SP AVGR08553A 4 17 Conveying pulley PULLEY CONVEYING AVGR12899S 3 61 Conveying pulley PULLEY CONVEYING AVGR12899S 4 37 Conveying pulley PULLEY LOOP AVGR12904S 4 46 Scanning guide GUIDE READING AVGR09297D 2 17 Switchback roller PARTS ROLLER LOOP SP AVGR08554X 4 19 Switchback pulley PULLEY LOOP AVGR12904S 4 46 Eject roller PARTS ROL...

Page 100: ...on Method Maintenance cycle Points and cautions Page Original con veying sec tion Conveying roller Clean Every service Clean with alcohol or a dry cloth Conveying pulley Check or clean 150K Clean with alcohol or a dry cloth Scanning guide Clean Every service Clean with alcohol or a dry cloth Section Maintenance part location Method Maintenance cycle Points and cautions Page Original switchback sec...

Page 101: ...enance part location Method Maintenance cycle Points and cautions Page Covers Covers Clean Every service Clean with alcohol Slit glass Check or clean Every service Clean with alcohol or a dry cloth do not clean with a wet cloth Y108671 9 Service Manual ...

Page 102: ...9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 COM N O N C Engine I F power source Engine I F signal DPMPWB Shield 1 1 2 2 3 3 4 4 24V N C R24V N C COV_OPN 5V TMG SW GND 5V N C N C N C GND 1 2 3 4 5 1 2 3 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 1 2 3 2 1 5V 1 2 SZ_SW_W OSWSW OSWSW 1 6 1 2 5 2 3 4 3 4 3 4 5 2 5 6 1 6 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 5 4 3 3 1 3 2 1 1 2 3 4 1 2 3 4 1 2 3...

Page 103: ...UPDATINGSTATUS DATE UPDATEDPAGES PAGES CODE 06 2010 1ST EDITION 103 Y108671 9 ...