Olivetti ECR 7700, Service Manual

Page 1: ...Cash Register ECR 7700 SERVICE MANUAL Code Y 111730 3...

Page 2: ...U Service Caring Solutions Via Montenavale 1 10015 Ivrea ITALY www olivetti com Copyright 2009 Olivetti All rights reserved CAUTION Danger of explosion if the battery is not replaced properly Replace...

Page 3: ...THE CASH REGISTER 10 STANDARD ACCESSORIES 10 PRINTR COMPARTMENT 11 1 PRODUCT OUTLINE 14 1 1 HARDWARE 14 1 2 DISPLAY 14 1 3 KEYBOARD 15 1 4 THE KEYBOARD FOR ECR7700 16 1 5 KEYPAD FUNCTIONS 16 1 6 DRAWE...

Page 4: ...ANSFORMER WIRIN DIAGRAM 51 4 3 PD 78F0547 MICROCOMPUTER 52 4 4 RESET CIRCUIT 54 4 5 POWER FAIL CIRCUIT 55 4 6 WINDING MOTOR CIRCUIT 55 4 7 DISPLAY CIRCUIT 56 4 8 DISPLAY TUBE INFORMATION 57 4 9 KEYBOA...

Page 5: ...two chapters describe the operating functional checks and maintenance procedures Chapter 3 describes the disassembly and reassembly procedures Chapter 4 gives troubleshooting repair information while...

Page 6: ...nd duplicate receipt features Possibility of activating a Clerk Security System consisting of a three digit security code Possibility of assigning a name to each Clerk for rapid identification Z manag...

Page 7: ...rawer ICash Drawer Lock Item deposit drawer Power Cord Customer Receipt Output Window Printer Compartment Cover Removable Cash Drawer and Box With reference to figure 4 the cash drawer has slots for b...

Page 8: ...journal Displays Two 10 digit operator and client alphanumeric Vacuum Florescent Displays VFD Symbols for error change subtotal minus total foreign currency value electronic journal memory nearly ful...

Page 9: ...tment All data stored in memory will be cancelled if you unplug the cash register from the electrical wall outlet without back up battery supply Keep all liquids away from the cash register so as to a...

Page 10: ...e that the cash register and all al its accessories listed in the section entitled Standard Accessories are present in order to setup the cash register by following these guidelines Place the cash reg...

Page 11: ...APER FOR ECR 7100 Proceed as follows to Ioad the cash register with paper 1 Make sure the cash register is plugged into a grounded power outlet 2 Unlock open and remove the printer compartment cover t...

Page 12: ...ism and secure it in place by pushing it all the way down until it clicks into pace 7 Replace journal winder with wheel to right of compartment 8 Pass the edge of the customer receipt through the rece...

Page 13: ...approximately six to ten inches above the print mechanism Note I the paper does not feed properly check the alignment of the paper in the slot and or for the straight edge on the end on the paper rol...

Page 14: ...mputer The CPU has 128K bytes of internal Flash ROM and 6k bytes internal RAM also used the 512K bytes S RAM of external memory This terminal uses 10 digits Union Jack green fluorescent display This t...

Page 15: ...__________________________________________________________________________________ Y1117150 3 ECR7700 Service Manual 15 1 3 KEYBOARD The keyboard consists of Stroke 37 keys with key caps except numeri...

Page 16: ...or more copies of the last sales translation recorded overrides the Receipt Off mode set with the related key 2 Confirms an entered clerk number and three digit security code In the JRNL mode toggles...

Page 17: ...equal key 10 Departments 1 through 7 to enter single or multiple item sales to a particular department When pressed after registers to Departments 8 through 14 11 Enters a decimal point for defining q...

Page 18: ...8 Used to manually enter a price for a PLU article 19 When used as the coupon key subtracts an amount from an item or the sales total such as a coupon deduction When used as the Refund key subtracts a...

Page 19: ...ual 19 VH VCC VBB VP Drawer S RAM A0 A17 D0 D7 CS WE OE X TAL Buzzer 32 768KHz Sub Clock Print Motor Printer Main CPU Display Front Display Keyboard Mode Lock Key scans Return Sol Driver Control LTPZ2...

Page 20: ...ady built in the machine and is always ready to boot this software by the following instructions It is also useful to check after repairing the machine Note Once you start up the diagnostic software y...

Page 21: ...________________________________________________________________________________________ Y1117210 3 ECR7700 Service Manual 21 It means OK when no error occurs through the checkup...

Page 22: ...________________________________________________________________________________________ 22 ECR7700 Service Manual Y111730 3 FINISHED GOODS CHECK LIST...

Page 23: ...Manual 23 2 2 SOFTWARE VERSION CHECK Through the diagnostic check it shows the software version in the beginning of the check However it is possible to check only the software version without diagnost...

Page 24: ...Service Manual Y111730 3 3 ASSEMBLY INSTRUCTION 3 1 TOP CASE UNIT 1 APPLY SILICON OIL TO 1X2 KEY HOLE ONLY 2 FIX 25PCS BASE TOP TO KEY FRAME 3 FIX KEY TOP SHEET TO KEY CAP THEN FIX ON BASE TOP KEY KE...

Page 25: ...__________________________________________________________ Y1117250 3 ECR7700 Service Manual 25 4 PUT RUBBER SHEET TO KEY FRAME WITH FLAT IT MUST BE ON FITTING BOSSES POSITION 5 FIX K B PWB UNIT TO KE...

Page 26: ...___________________________________________________________________________ 26 ECR7700 Service Manual Y111730 3 6 SLOT 2PCS PAPER ROLLER TO TOP CASE AS ON PICTURE 1 7 SLOT MOTOR SET PCS TO TOP CASE AS...

Page 27: ...________________________________________________________________________________________ Y1117270 3 ECR7700 Service Manual 27 8 FIX CONTROL L SWITCH UNIT TO TOP CASE BY FASTEN 2PCS SCREW...

Page 28: ...___________________________________________________________________________ 28 ECR7700 Service Manual Y111730 3 9 FIX VFD FILTER TO TOP CASE AS ON PICTURE 1 10 MELT 5 POINT V FILTER LEG TO TOP CASE AS...

Page 29: ...____________________________________________________________ Y1117290 3 ECR7700 Service Manual 29 11 APPLY GLUE ON VFD FILTER LEG 5 POINT LOCATION AS SHOWN ON PICTURE 12 SLOT 2PCS BATTERY CONTACT TO T...

Page 30: ...________________________________________________________________________________________ 30 ECR7700 Service Manual Y111730 3 13 CHECK AND CLEAN VFD FILTER AND MAIN PWB DISPLAY TUBE...

Page 31: ...___________________________________________________________ Y1117310 3 ECR7700 Service Manual 31 14 FIX MAIN PWB UNIT TO TOP CASE BY FASTEN 4PCS SCREW 15 FIX MOTOR UNIT TO MOTOR SET PIECE AND TURN ROU...

Page 32: ..._______________________________________ 32 ECR7700 Service Manual Y111730 3 16 SLOT HARNESS ASSY TO FERRITE CORE AND TUNR 1 ROUND TO FERRITE CORE 17 FIX PRINTER HEAD TO TOP CASE BY FASTEN 2PCS SCREW A...

Page 33: ...________________________________________ Y1117330 3 ECR7700 Service Manual 33 18 INSERT PRINTER JOINER TO PRINTER CONNECTOR PWB AS ON PICTURE 1 19 FASTEN 1PC SCREW TO PRINTER PWB AND TOP CASE AS ON PI...

Page 34: ..._______ 34 ECR7700 Service Manual Y111730 3 21 SLOT BATTERY CONTACT TO TOP CASE AS SHOWN ON PICTURE THE BATTERY CONTACT MUST BE PRESS UNTIL IS LOCK 22 BAND BATTERY CONTACT TO 90 AFTER INSERT 23 STICK...

Page 35: ...___________________________________________________________________________________ Y1117350 3 ECR7700 Service Manual 35 24 SETTING KEY FRAME TO TOP CASE 25 INSERT CONTROL LOCK SWITCH CONNECTOR TO K B...

Page 36: ...___________________________________________________________________________________ 36 ECR7700 Service Manual Y111730 3 26 FIX FRONT SET PIECE TO TOP CASE BY FASTEN 5PCS SCREW LOCATION AS SHOWN ON PIC...

Page 37: ..._______________________________________________________________________________________ Y1117370 3 ECR7700 Service Manual 37 27 INSERT K B PWB JUMPER LEAD TO MAIN PWB UNIT LOCATION AS SHOWN ON PICTURE...

Page 38: ...________________________________________________________________________________________ 38 ECR7700 Service Manual Y111730 3 28 LAST CHECKING THE SEMI SET...

Page 39: ..._________________________________________________________ Y1117390 3 ECR7700 Service Manual 39 3 2 DRAWER UNIT ASSY 1 APPREARANCE CHECK THE DRAWER UNIT NO WARPING SCRATCHES 2 FIX TRANSFORMER UNIT TO U...

Page 40: ...______________________________________________________________ 40 ECR7700 Service Manual Y111730 3 3 FIX FUSE HOLDER TO UPPER PLATE BY FASTEN 1PC SCREW 4 FIX CORD STOPPER TO AC CORD THEN FIX TO UPPER...

Page 41: ...____________________________________ Y1117410 3 ECR7700 Service Manual 41 5 FIX FUSE HOLDER PWB TO FUSE HOLDER BY FASTEN 1PC SCREW AS PICTURE 1 6 FIX FUSE TO FUSE HOLDER AS PICTURE 2 7 FIX FUSE CAP TO...

Page 42: ...___________________________________________________________________ 42 ECR7700 Service Manual Y111730 3 8 SLOT 4PCS CIRCUIT BOARD SPACER TO DRAWER UNIT LOCATION AS SHOWN ON PICTURE 9 FIX P S BOARD UNI...

Page 43: ..._____________________________________ Y1117430 3 ECR7700 Service Manual 43 10 INSERT DRAWER CABLE AND TRANSFORMER CABLE TO POWER SUPPLY BOARD UNIT LOCATION AS SHOWN ON PICTURE 11 FIX HARNESS ASSY TO U...

Page 44: ..._____________________________________________________________________________ 44 ECR7700 Service Manual Y111730 3 12 INSERT MOTOR CONNECTOR AND PRINTER JUMPER LEAD TO P S BOARD UNIT LOCATION AS SHOWN...

Page 45: ...____________________________________________________________________ Y1117450 3 ECR7700 Service Manual 45 13 FIX SEMI SET TO DRAWER UNIT FOLLOW THE PICTURE AS SHOWN ON PICTURE 14 FASTEN 1PC SCREW TOP...

Page 46: ...____________________________________________________________________________________ 46 ECR7700 Service Manual Y111730 3 15 SLOT PRINTER ROLLER TO PRINTER ARM 16 FIX PRINTER ARM TO TOP CASE AS ON PICT...

Page 47: ...________________________________________________________________________________________ Y1117470 3 ECR7700 Service Manual 47 17 FIX DEPOSIT DRAWER TO ASSY UNIT AS SHOWN ON PICTURE...

Page 48: ..._____________________ 18 SETTING THE 3PCS BATTERY WINDING REEL AND ROLL PAPER TO ASSY UNIT 19 FOLLOW CHECK LIST TO PERFORM FUNCTION CHECK NO PRINTER NOISY PRINTING MISSING DURING TESTING IF ANY DEFECT...

Page 49: ...Winding Motor VCC VBB VCC is generated using the 15 6V AC input across pins 1 and 2 of CN10 This AC voltage is rectified by the RS202 bridge rectifier and filtered by EC25 a 15000uF capacitor The resu...

Page 50: ...p R57 100 Dip EC25 15000uF_35V EC24 100uF_16V EC20 10uF_16V EC23 1000uF_25V EC22 100uF_50V B E C Q8 2SA1284D R60 1K R61 10K B E C Q7 2SD2012 A K ZD4 HZ6C3 A K ZD3 RD7 5EB2 A K D10 RL102 E A K ZD1 HZ5C...

Page 51: ...___________________________________________________________ Y1117510 3 ECR7700 Service Manual 51 4 2 TRANSFORMER WIRING DIAGRAM 1 2 3 4 5 6 CT 63E Transformer DC25V 100mA Fuse 0218 500MXP AC230V 50Hz...

Page 52: ..._C S SR AM C S O O H O H 1 41 I N TP2 O C D 1A I O PU R D SR AM R D O O H O H 2 40 I N TP3 O C D 1B I O PU W R SR AM W R O O H O H 3 25 TI 51 TO 51 I N TP4 I O PU P_VH O N Pr i nt er H ead Pow er O n...

Page 53: ...ont r ol l er C l ock O O L O L 3 77 SI A0 I O PU N C N C O O H O L 4 76 SO A0 I O PU D SP_D ATA D i spl ay C ont r ol l er D at a O O L O L 5 75 STB0 I O PU D SP_C S1 D i spl ay C ont r ol l er C S O...

Page 54: ...nal reset by comparison of supply voltage and detection voltage of low power supply detector LVI ECR6700 adopts the 3 method External and internal resets have no functional differences In both cases p...

Page 55: ...than PF detection voltage 1 21V low power supply detector circuit of the CPU works and execute PF 4 6 WINDING MOTOR CIRCUIT The winding motor power is VH at Printer Power voltage Printer Power voltage...

Page 56: ...GR10 35 SG20 GR9 36 GR8 37 GR7 38 GR6 39 GR5 40 GR4 41 GR3 42 GR2 43 GR1 44 K3 12 K4 13 VDD 14 SG1 KS1 15 SG2 KS2 16 SW1 1 SW2 2 SW3 3 SW4 4 DOUT 5 DIN 6 NC 7 CLK 8 STB 9 K1 10 K2 11 VDD 45 LED5 46 LE...

Page 57: ...e Manual 57 4 8 DISPLAY TUBE INFORMATION Display Digit Union Jack 10LY 01G G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 Segment a1 a2 f j b h k g m e r n c p dp d1 d2 Union Jack Display specification Display tube C...

Page 58: ...ke signals KSCN1 KSCN2 KSCN3 KSCN4 KSCN0 KSCN5 KSCN6 KSCN7 to KEY BOARD C32 100pF C33 100pF C34 100pF C35 100pF C36 100pF C37 100pF C38 100pF C39 100pF R28 330 Dip R29 330 Dip R30 330 Dip R31 330 Dip...

Page 59: ...SW9 75 SW6 50 SW15 51 SW23 52 SW30 53 SW7 60 SW16 61 SW24 62 SW31 63 SW8 70 SW17 71 SW25 72 SW32 73 SW34 44 SW35 54 SW36 64 SW37 74 SW33 04 SCAN0 SCAN1 SCAN2 SCAN3 SCAN4 SCAN5 SCAN6 SCAN7 RETURN0 RET...

Page 60: ...tor cause the collector to be held Low near ground potential 4 11 BUZZER CIRCUIT The buzzer circuit uses as its input signal P141 from the CPU This normally Low signal and goes High on 2 conditions Fi...

Page 61: ...t the CN2 through the diode at D1 VBB goes to the CPU and external RAM for backup voltage Battery specification Type SUM 3 3 Voltage 4 5V 1 2 3 4 5 6 7 8 9 10 11 12 13 CN1 13pin P2 0 JUMPER VCC A K D3...

Page 62: ...A17 P30 is used for chip select at RAM P31 is used for Output Enable P32 is used for Write Enable control EXTERNAL MEMORY CIRCUIT S RAM PIN Configuration A7 A6 A5 A4 A3 A2 A1 A0 A12 A13 A15 A14 A8 A16...

Page 63: ...PH1 PH2 PH3 PH4 A B A B 1 H H L L H H L L 2 H L L H H L L H 3 L L H H L L H H 4 L H H L L H H L Table Excitation Sequence THERMAL HEAD The thermal head consists of heat elements and a head driver tha...

Page 64: ...power 4 Vp Head drive power 5 DATA Print data input serial input 6 LATCH Print data latch memory 7 CLOCK Print data transfer synchronization signal 8 Vdd Logic power 5V 9 DST4 Head activation signal 1...

Page 65: ...NS2 TCH D D T3 D T2 CLOCK DST4 DATA SENS1 VDD DST1 A SE VH LA VD GN DS TH GN DS VH A B B EC5 47uF_25V C9 0 1uF VH VCC R19 100 Dip VCC 1 IN4 2 IN1 4 GND 6 OUT2 7 OUT3 9 IN3 3 IN2 5 OUT1 8 OUT4 10 U5 L...

Page 66: ...R7 R28 330 Dip R29 330 Dip R30 330 Dip R31 330 Dip R32 330 Dip R33 330 Dip 1 2 3 4 5 6 7 8 9 CM3 100pFx8 1 2 3 4 5 6 7 8 9 CM1 100pFx8 1 2 3 4 5 6 7 8 9 CM2 100pFx8 C56 100pF A K D4 1N4148 1 2 3 4 5 6...

Page 67: ...LED1 50 GND 51 OSC 52 U3 PT6311 JP2 JUMPER JP3 JUMPER VFDL_d2 VFDL_a2 VCC VF1 VF2 Vpw VCC VCC R9 56k C1 0 1uF VCC VFDL_com VFDL_p VFDL_r VFD1 C2 0 1uF VFDL_d1 VFDL_e VFDL_c VFDL_g VFDL_f VFDL_b VFDL_...

Page 68: ...3 A K ZD3 RD7 5EB2 A K D10 RL102 E A K ZD1 HZ5C3 A K ZD2 RD30EB3 A K D13 RL102 E L P N M DB1 RS202 DRAWER R62 4 7K R63 10K 1 2 3 CN12 B3P SHF 1AA D11 RL102 E B E C Q10 2SD986 1 2 3 4 5 6 7 8 9 10 11 1...

Page 69: ...28 23 SW4 30 SW13 31 SW21 32 SW29 33 SW5 40 SW14 41 SW22 42 SW9 75 SW6 50 SW15 51 SW23 52 SW30 53 SW7 60 SW16 61 SW24 62 SW31 63 SW8 70 SW17 71 SW25 72 SW32 73 SW34 44 SW35 54 SW36 64 SW37 74 SW33 04...

Page 70: ...____________________________________________ ________________________________________________________________________________________ 70 ECR7700 Service Manual Y111730 3 6 EXPLODED DIAGRAM 70 ECR7700...