Olivieri ERGOFLAM AIR, Installation Instructions Manual

Page 1: ...ons ERGOFLAM IDRO ERGOFLAM AIR For Use in UK and ROI This product is suitable for use in the stated countries To install the product in other countries it is essential to obtain translated instructions and in some cases the product may require modification ...

Page 2: ...extraction by means of traditional flue page 21 2 3 Hydraulic connection features ERGOFLAM IDRO page 23 2 4 Control board wiring diagram page 26 2 5 Product covering assembly instructions page 28 Chapter 3 Use of the product page 32 3 1 Control panel page 34 3 2 Lighting for the first time page 38 3 3 Conditions for use page 40 3 4 Safety devices page 43 3 5 User menu page 45 3 6 One way radio con...

Page 3: ...ave prepared this short manual for you in an attempt to make it as easy as possible for you to use our product We also advise you to show the specific technical information given on the following pages to those in charge of assembling the unit and making the product operational so that these operations can be carried out as correctly as possible ...

Page 4: ... caused to people or property because of failure to observe the simple rules of installation and use described in this manual You are also reminded that in installing the product you must observe relevant national and local building regulations In pursuing continuous improvement of its products and customer satisfaction Industrie Olivieri S p A reserves the right to make all necessary modification...

Page 5: ...res price list The following are not covered by guarantee 1 Damage during transport scratches dents etc 2 Damage due to incorrect installation of the product or to defects caused by insufficiency or unsuitability of the flue wiring water power or drainage systems or damage arising from environmental conditions due to climate etc 3 Damage caused by carelessness negligence tampering misuse or repair...

Page 6: ...tee terms and conditions or to issue other verbal or written ones apart from Industrie Olivieri S p A The Company is not liable for any damage caused to persons or property from breakdown or forced suspension of use of the equipment Industrie Olivieri S p A reserves the right at any time and at its own final discretion to make all the changes it considers useful or necessary to technical data and ...

Page 7: ...how below the main dimensions of the pellet heater both in the air and in the water version ERGOFLAM AIR Typical Dimensions Air Height 1042 mm Width 580 mm Depth 580 mm Weight 250 kg Fume outlet diameter 80 mm Air intake diameter 60 mm Tank capacity 28 kg ...

Page 8: ... ERGOFLAM IDRO Typical Dimensions Water Height 1042 mm Width 580 mm Depth 580 mm Weight 250 kg Fume outlet diameter 80 mm Air intake diameter 60 mm Water pipe diameter Tank capacity 28 kg Boiler capacity 10 l ...

Page 9: ... already in line with the draft of European standard EN 14785 pellet heating household equipment They are also in accordance with legal provisions that incorporate the following directives 89 336 EEC EMC directive and subsequent amendments 73 23 EEC low voltage directive and subsequent amendments 89 106 EEC fitness for use and subsequent amendments ...

Page 10: ... h at minimum 42 5 MAIN FITTINGS Controlled combustion system with fume temperature recovery Serial Fume draught control pressurestat Serial Dual combustion system Serial Airtight chamber operation Serial Self cleaning glass Serial One way radio control Serial Automatic relighting in the event of blackout Serial 5 speed forced ventilation Serial Possibility of setting power 5 levels Serial Weekly ...

Page 11: ...10 MAIN FITTINGS Controlled combustion system with fume temperature recovery Serial Fume draught control pressurestat Serial Dual combustion system Serial Airtight chamber operation Serial Self cleaning glass Serial One way radio control Serial Automatic relighting in the event of blackout Serial Water temperature monitoring Serial Possibility of setting power 5 levels Serial Weekly programmer Ser...

Page 12: ...rds DIN 51731 DIN PLUS and ÖNORM M 7135 You are reminded that the ESC European Standardisation Committee is in the process of defining future European technical standards that will govern both the technical features of this fuel and the economic and environmental aspects associated with the production line ...

Page 13: ...od in pellet form The pellet to be used to feed the heater must have high quality characteristics such as those defined by standards DIN 51731 and ÖNORM M 7135 some basic details of which we set out below Quality standard for wood in pellet form Unit of measurement Onorm M7135 DIN 51731 DIN plus Diameter Mm from 4 to 10 from 4 to 10 from 4 to 10 Length Mm 5 x D1 50 5 x D1 Density Kg dm3 1 12 1 0 1...

Page 14: ...ecoming invalid Storing and even moving the pellets are important operations to be carried out with care The fuel must be stored in a dry place away from cold The pellets must be moved so as to avoid excessive crumbling into fine dust Observance of these two simple rules makes it possible both to obtain better fuel efficiency and to preserve the mechanical moving parts of the apparatus If the prod...

Page 15: ...ments of the regulations Olivieri products should be fitted by a HETAS approved installer or approved by your local Building Control Officer A faulty installation could cause danger to the inhabitants and structure of the building All heating systems should be designed by a competent heating engineer and be suitable for a Solid Fuel appliance HETAS P0 Box 37 Bishops Cleeve Glos GL52 9TB Tel No 012...

Page 16: ...more important reason of safety for the people using it the heater must be installed in a sufficiently ventilated place in order to guarantee a continuous flow of air at all times It is therefore essential to make air vents connected to the outside See example in figure 2 1 Figure 2 1 Example of making an air vent i Important to also understand the requirements of the UK and ROI Building Regulatio...

Page 17: ...ent operating in airtight conditions in relation to the room or apparatus that may place the room itself in a vacuum in relation to the outside environment and thus cause problems of poor draught for our product i Combustion products from our heater must not be extracted into shared flues When checking equipment compatibility it is good practice to check whether the support plane floor has a beari...

Page 18: ...Do not get close to and above all do not touch with flammable material the outer surfaces of the combustion chamber that after continuous product use may reach high temperatures See Section 2 INSTALLATION If the floor is made of combustible material eg parquet it is advisable to protect it using a sheet of non combustible material placed underneath and around the heater Figure 2 2 Protecting a flo...

Page 19: ...s to escape Use of a cowl that is wind resistant and rain resistant in order to avoid a change in the slight condition of overpressure the flue is in i The reduction in pressure in the flue is necessary so as to help the normal flow of fumes from the combustion chamber towards the outside in the event of a mains power cut i Remember that excess heat disposal is managed in an optimum way from the e...

Page 20: ...ere must be no fume extraction hoods already in existence or installed in order to avoid depressing the atmosphere i The air vents must not be closed Keep the flue clean performing a cleaning operation at least once a year it is also advisable to clean both the flue cowl and the fume pipe connection ...

Page 21: ...cleaning to be carried out and any condensation formed to be eliminated The cowl T must be strictly windproof and rainproof Insulate the fume extraction flue appropriately in the section where it goes through the wall The fume extraction flue that is completely outside must be made of double wall stainless steel in order to guarantee that there is both greater resistance to atmospheric agents and ...

Page 22: ...ion that is exposed to the weather Uniform internal section there must be no section restrictions Made of material that is resistant to high temperatures the action of combustion products and the corrosive action of any condensation formed Predominantly vertical course with deviations from the axis of no more than 45 It is advisable to provide for a chamber to collect solid matter and any condensa...

Page 23: ...hown in figure 2 6 i The steel flue pipe must be suitable insulated with a high temperature resistant rock wool or vermiculite material B Figure 2 6 Example of extraction flue connection In the case of fire in the extraction flue or duct switch off the heater immediately and disconnect it from the house mains power supply ...

Page 24: ... Section 2 INSTALLATION This manual gives only give basic advice about system design The full system should be designed with regard to individual requirements of the installation In order to be able to operate our heater ERGOFLAM IDRO must be suitably connected to a heating system For this type of installation also some simple suggestions are provided that will undoubtedly be helpful when installi...

Page 25: ...Page 24 The drainage cock 10 is placed at the lowest point of the water circuit Power Line Delivery Return Mains Water ...

Page 26: ...ctronic Control Panel inside heater 4 Circulator 5 Outlet Pipe 6 Safety Pipe 7 Delivery of hot water for heating 8 Return of water for heating 9 System Inlet Cock 10 System Drainage Cock 11 Ball Valve 12 Overflow Outlet 13 T Junction 14 Inlet Pipe 15 System Drainage INS ...

Page 27: ...afety pipe must allow the highest part of the generator to be in contact with the atmosphere and not have reverse gradients except for the section intended to lead into the upper part of the expansion vessel The inlet pipe must allow the lowest part of the generator to be in contact with the lowest part of the expansion vessel and must not have reverse gradients capable of preventing circulation b...

Page 28: ...ample the diagram setting out installation in a gas boiler system is also given The drainage cock 10 is placed at the lowest point of the water circuit Power Line Delivery Return Mains Water To 3 way valve To Valve Control ...

Page 29: ...nside heater 4 Circulator 5 Outlet Pipe 6 Safety Pipe 7 Delivery of hot water for heating 8 Return of water for heating 9 System Inlet Cock 10 System Drainage Cock 11 Ball Valve 12 Overflow Outlet 13 T Junction 14 Inlet Pipe 15 System Drainage 16 Gas Boiler 17 To 3 way Valve with microswitch ...

Page 30: ...e heat exchanger to be connected in order to produce domestic hot water mounted at the generator delivery point In this case connect a flowstat on PIN 30 and 31 and the power of a three way valve on PIN 13 and 14 Operating the flowstat determines the power of the three way valve and switches the heater to the position where it delivers the maximum capacity if it does not do so already For mounting...

Page 31: ...Extractor Fan Fume E t t All heat Equipotential Radio T itt Radio Receiv er Display Display Ambien t Boile Fume temp Fume Extractor 1 2 4 3 RSIA Serial RJ45 5 6 7 1 1 7 1 0 1 2 1 4 1 3 15 8 9 Re circulati ng P Therm o stat Pressur e Gage ...

Page 32: ...gram 1 220 Vac Line 2 Fume Extractor 3 Fan 4 Screw 5 Lamp 6 Recirculating Pump 7 Unused 8 Pellet Safety 9 Pressurestat High Voltage 10 Safety Low Voltage 11 Ambient Probe 12 Fume Probe 13 Boiler Probe 14 Ext Chrono 15 White Black Red ...

Page 33: ...Lift the right side panel insert the top front majolica tile and replace the panel in the original position See figure 2 7 Figure 2 7 Pellet heater i 3 For models where the bottom front majolica tile is not already mounted open the door remove the rear panel releasing the locking screws and insert the majolica tile in the hatch opening as in figure 2 8 Replace the panel and close the door Top Fron...

Page 34: ...rille and display support on top of the heater Then remove the screws shown in figure 2 9 Take care when moving the front support in order to avoid damaging or disconnecting the flat connecting cable between the board and the display Door rear panel Door front majolica ...

Page 35: ...Page 34 Figure 2 9 Removing the vent grille and display support Vent grille Display ...

Page 36: ...heet metal top of the heater sideways in order to insert the side majolica tiles See figure 2 10 Take care when moving the top in order to avoid damaging or disconnecting the flat connecting cable between the board and the display Figure 2 10 Removing the sheet metal top ...

Page 37: ...iles taking care to place the bevelled side majolica tile last See figure 2 11 Figure 2 11 Inserting side majolica tiles Replace the sheet metal top in its original place if it was necessary to move it Bevelled side majolica Side majolica ...

Page 38: ...s shown in 2 12 Figure 2 12 Positioning shaped majolica tiles 8 After having inserted the side and top majolica tiles replace the vent grille and the display support See figure 2 13 Figure 2 13 Mounting display support LH shaped majolica tile RH shaped majolica tile Front shaped majolica ...

Page 39: ...eeded to cover the product Majolica Tile Sizes mm ERGOFLAM IDRO ERG 400 ERGOFLAM IDRO ERG 410 Side 450x200 6 450x200 6 Bevelled Side 450x200 2 450x200 2 Top Front 400x250 1 400x131 1 Bottom Front 340x150 1 340x150 1 Front shaped 590x200 1 590x200 1 LH shaped 475x135 1 475x135 1 RH shaped 475x135 1 475x135 1 ...

Page 40: ...this operation may be performed only after connecting the product to a suitable water system see our directions for installation It is strictly prohibited under penalty of the guarantee becoming invalid to start ERGOFLAM IDRO without having connected it to a suitable water system i When lighting the heater for the first time fumes and odours may be emitted from the painted parts These problems are...

Page 41: ... of malfunctions that could in turn be a source of possible damage to persons or property we recommend avoiding lighting and extinguishing the product suddenly and continuously but rather for these operations following the time schedules set out by the builder i We recommend a thorough clean both of the flue and of the fume junction at least once a year in order to prevent fire risks i We would re...

Page 42: ... mode it allows scrolling through menus and submenus 5 TEMPERATURE Increases the ambient thermostat setting value from a minimum of 15ºC to a maximum of 30ºC In modify mode within menus it allows the values of the degrees chosen to be varied 6 TEMPERATURE Decreases the ambient thermostat setting value from a maximum of 30ºC to a minimum of 15ºC In modify mode within menus it allows the values of t...

Page 43: ...tion the display shows the time schedule With the stove on it displays the condition of operation and any error that has occurred 16 TOP DISPLAY In menu mode it displays the name of the menus and the submenus as well as the size values By pressing at the same time and keeping pressed the buttons POWER and POWER it is possible to load the pellet inside the pan This operation is necessary when light...

Page 44: ...ows scrolling through menus and submenus 4 POWER Decreases the operating power level from 5 to 1 In menu mode it allows scrolling through menus and submenus 5 TEMPERATURE Increases the boiler thermostat setting value when not in menu mode In modify menu mode it allows the menu and submenu sizes to be varied 6 TEMPERATURE Decreases the operating power level from 5 to 1 In menu mode it allows scroll...

Page 45: ...mbient temperature Permits the boiler thermostat temperature not in menu mode to be displayed 15 BOTTOM RIGHT DISPLAY In menu mode it displays a size identification code With the stove OFF or on in NORMAL condition the display shows the time schedule With the stove on it displays the condition of operation and any error that has occurred 16 TOP DISPLAY In menu mode it displays the name of the menu...

Page 46: ... to the water system with pipes open and proceed to load the boiler with the water from the pipe Only for the IDRO version 2 Connect the product to the household mains power supply 3 Press the switch at the rear of the stove press one 4 Load the tank with the right amount of fuel We recommend not filling the chute completely but until it reaches the plate with the round holes inside the tank 5 Loa...

Page 47: ... there are no pellets proceed to extinguish the heater Only when the heater is in OFF condition should you proceed to load further fuel inside the tank to start the new lighting procedure Pellets must not be inserted into the pan by hand Use the stove always with the door closed It is only allowed to be open to perform maintenance work to the product when cold i The firebox must not be changed Tam...

Page 48: ...TABILISATION Fixed time stage in which the flame is propagated to the whole of the combustion bed before entering the stage of NORMAL operation appears on display as Stb LIGHTING RECOVERY This condition is reached when not all the factors for passing on to the condition of normal operation occur appears on display as rec NORMAL This condition of operation is reached at the end of the STABILISATION...

Page 49: ...ING This condition can be entered manually by pressing the ON OFF button automatically as a result of programming or due to the factors of entry into the safety condition persisting The condition comprises an initial extinguishing stage in which the flame goes out the residual heat is discharged and the fume temperature goes down below a preset value and a second stage of final cleaning required t...

Page 50: ...ON APPEARANCE ON DISPLAY CHECK UP Chec LIGHTING Acc STABILISATION Stab LIGHTING RECOVERY Rec NORMAL Display of time level of operating power and ambient temperature or temperature of the water in the boiler MODULATION Mod SAFETY Sic EXTINGUISHING Spe LOCKING Alt ...

Page 51: ...actor or its sudden stoppage to be detected h An ambient probe This probe enables the temperature in the room where the heater is installed to be constantly monitored h A Pellets thermostat This detects overtemperature of the pellets tank It is forbidden to fail to install or to remove one of the above mentioned safety devices if these must be temporarily deactivated or disconnected for maintenanc...

Page 52: ...Probe malfunction Contact assistance centre Should the fume extractor be locked for more than ten seconds the encoder indicates error and on the display there appears ALT Enc SPE and the heater is first extinguished and then locked In order to exit the locking condition and return to OFF press the ON OFF button and then by pressing once more the heater ignition procedure restarts i The pellets the...

Page 53: ...hod 2 For operating the product in the case where an accumulation of pellets inside the pan is found Method 3 For operating the heater with particularly damp pellet and thus with slow combustion possible accumulation of fuel Method 4 For operating the heater in economy mode for greater fuel saving OROL CLOCK this allows the time schedule value and that of the current date day month year to be set ...

Page 54: ...l through the daily options press the ON button to change the ON and OFF intervals Scroll through the daily submenu for the various days of the week and the various programming bands using the POWER and POWER buttons i Within a single day there are 3 different time schedule programming bands available To scroll through the various parameters day of the week programming band and on time schedule us...

Page 55: ...aily led goes on In order to complete the programming it is necessary for at least one programming band to have its on time and its off time set that will indicate the moments for the product to be turned on and off After having set the time schedule intervals in order to activate the programming it is essential to proceed to enable it operation of the daily led being lit Press the TIMERTHERMOSTAT...

Page 56: ...d When the lamp led is lit on it indicates that a heater on time schedule is being changed while when the screw led is lit it indicates that an off time schedule is being changed Now enable the pre selected time schedule band by pressing the LIGHTING UNLOCKING button The top display now shows the time schedule on 00 00 and on the value previously set Press the SET button to access the modify mode ...

Page 57: ...he right of the control panel Press SET again to change the ON OFF intervals i For the days from Monday to Friday three time schedule programming bands are available and the same number of bands for Saturday and Sunday To scroll through the various parameters preselected intervals of days programming band and on off time schedule use the power regulating buttons At this stage there appears on the ...

Page 58: ...r having set the time schedule intervals in order to activate the programming it is essential to proceed to enable it operation of the week led being lit Press the TIMERTHERMOSTAT ESC button to exit the weekend timer menu at any time without saving the changes made i Scrolling through the minutes is done in the same way as described in the daily programming The heater lights automatically in all t...

Page 59: ...s the TIMERTHERMOSTAT ESC button CLOCK MENU In this menu it is possible to change the clock settings and choose the day of the week Programming the clock menu Press the MENU button scroll through the various menus by means of the power regulating buttons and finally enter the clock menu by pressing the SET button Press the SET button again to enter modify mode By means of the modify temperature bu...

Page 60: ...enu Press the MENU button scroll through the various menus by means of the power regulating buttons until the thermostats menu is reached displayed as tErM To access it as explained in detail above just press the SET button once Now using the modify power buttons it is possible to choose the thermostat value to change Having made the choice press the SET button to enter modify mode and the TEMPERA...

Page 61: ...s it is possible to regulate some heater operating parameters Figure 3 1 Radio control With this radio control it is in fact possible to light and extinguish the heater as well as regulate the operating power levels 1 Off button 2 On button 3 Operating power decrease button 4 Operating power increase ...

Page 62: ...is totally cold and disconnected from the household mains power supply Figure 4 1 Pan grille The grille at the base of the pan figure 4 1 is cleaned automatically during the heater extinguishing stage in order to ensure at all times the correct inflow of burning air in the combustion chamber Should residue pellet accidentally remain remove it by hand or with the brush This operation may be carried...

Page 63: ...Figure 4 2 Ash tray Figure 4 3 Ash box It might be necessary at regular intervals to clean the glass because it inevitably becomes dirty Although this is a natural phenomenon the frequency with which it occurs depends on the size and quality of the fuel used Clean the glass when completely cold and using normal non abrasive detergents ...

Page 64: ...cy with which to perform the scraping operations depends as in the case of cleaning the glass on the intensity of use of the apparatus In normal usage conditions eight hours a day we recommend this operation be performed at weekly intervals i The operations described in this paragraph are the same for the AIR version and for the IDRO version ...

Page 65: ...ed by means of two simple operations the first consists of turning off the switch placed at the back of the heater and the second of removing the product power cable from the socket on the wall or from the rear of the apparatus A check should be made of the gaskets that ensure that the combustion chamber is airtight in order to prevent excessive wear and tear from causing irregularities in the com...

Page 66: ... of the set of pipes can be reached from openings placed at the rear of the apparatus and access is gained also by removing the cast iron plate of the combustion chamber The front plate is removed very simply by first of all moving the pan as shown in figure 4 7 Having removed the pan just unscrew the screws placed behind it to remove the flame shaped cast iron panel and gain access to the area of...

Page 67: ...ld and disconnected from the household mains power supply In all cases where the maintenance described in points 4 1 and 4 2 is insufficient irregular operation of the apparatus poor efficiency excessive fuel consumption and more generally once every two years it is necessary to have an engineer perform a more thorough cleaning of the parts of the apparatus in most direct contact with the thermove...

Page 68: ...e fume extractor and its housing This part can be reached after having removed the side ceramic panels and after removing the four screws that hold the fan The cleaning can be performed more easily with a vacuum cleaner For the supply of any spares we recommend you contact the assistance centres for further information and advice on products to purchase When replacing the covers of the side slits ...

Page 69: ...Malfunction of the sensors or electronic board Repeated failures to light Incorrect operation of the burning air intake system fumes fan Existence of a possible obstruction of the burning air inlet to the pan or holes in it Electrical or electronic problem on the board Primer resistance or the fume control thermal probe could be faulty The pan fills with fuel Existence of a possible obstruction of...