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240005126 Rev A 10/27/2005 

4

5.  COMBUSTION AIR 

If the furnace is installed in a confined area such as a 
small utility room, two openings must be provided 
connecting to a well-ventilated space (full basement, 
living room or other room opening thereto, but not a 
bedroom or bathroom). One opening shall be located 
above the level of the upper vent opening and one 
opening below the combustion air inlet opening in the 
front of the furnace. Each opening shall have a 
minimum free area of 1½ square inches per 1,000 
Btu/h of total input rating of all appliances installed in 
the room. 

For furnaces located in buildings of unusually tight 
construction, such as those with high quality weather 
stripping, caulking, windows and doors, or storm 
sashed windows, or where basement windows are well 
sealed, a permanent opening communicating with a 
well ventilated attic or with the outdoors shall be 
provided, using a duct if necessary. The duct opening 
shall have a free area of 1½ square inches per 1,000 
Btu/h of total input rating of all appliances to be 
installed. When a furnace is installed in a full 
basement, infiltration is normally adequate to provide 
air for combustion and draft operation. Furnace rooms 
under 65m³ (700 ft³) should automatically be treated as 
confined space.

 

6.  CHIMNEY VENTING 

The flue pipe should be as short as possible with 
horizontal pipes sloping upward toward the chimney at 
a rate of one-quarter inch to the foot. The flue pipe 
should not be smaller in cross sectional area than the 
flue collar on the furnace. The flue pipe should connect 
to the chimney such that the flue pipe extends into, 
and terminates flush with the inside surface of the 
chimney liner. Seal the joint between the pipe and the 
lining. The chimney outlet should be at least two feet 
above the highest point of a peaked roof. All unused 
chimney openings should be closed. Chimneys must 
conform to local, provincial or state codes, or in the 
absence of local regulations, to the requirements of the 
National Building Code. 

NOTE: THE FURNACE IS APPROVED FOR 
USE WITH TYPE L VENT OR EQUIVALENT. 

 

THE FURNACE MUST BE CONNECTED TO A 
FLUE HAVING SUFFICIENT DRAFT AT ALL 
TIMES TO ENSURE SAFE AND PROPER 
OPERATION OF THE APPLIANCE. 

NOTE: THE OVER-FIRE DRAFT PRESSURE IS 
SUFFICIENT WITH A -0.02 IN. W.C. READING 

MEASURED AT THE BURNER MOUNTING 
PLATE. 

The flue pipe must not pass through any floor or 
ceiling, but may pass through a wall where 
suitable fire protection provisions have been 
installed. Refer to the latest edition of CAN/CSA 
B-139 for rules governing the installation of oil 
burning equipment. In the United States, refer to 
the latest edition of NFPA 31 for regulations 
governing the installation of oil burning 
equipment. 

See appendix A for burner set-up. 

7.  INSTRUCTIONS FOR OIL FIRED BLOCKED 
VENT SAFETY KIT 
FOR CHIMNEY VENT USE ONLY 

NOTE: REQUIRED FOR CANADIAN 
INSTALLATIONS, OPTIONAL FOR UNITED 
STATES INSTALLATIONS. 

A qualified technician must install this device in 
accordance with this manufacturer’s installation 
instructions. Wiring must be in accordance with the 
Canadian Electrical Code and applicable local codes. 
 

  

READ THESE INSTALLATION INSTRUCTIONS 
CAREFULLY AND COMPLETELY BEFORE 
INSTALLING THIS CONTROL. 

 

 

DO NOT RESET THE SAFETY DEVICE OR 
RESTART THE APPLIANCE UNLESS THE CAUSE 
FOR ITS ACTIVATION HAS BEEN IDENTIFIED 
AND CORRECTED BY A QUALIFIED 
TECHNICIAN. ENSURE THE SWITCH AND 
APPLIANCE HAS BEEN SERVICED BY A 
QUALIFIED TECHNICIAN PRIOR TO PLACING 
BACK INTO SERVICE. A QUALIFIED 
TECHNICIAN MUST PERFORM ANNUAL 
INSPECTION AND CLEANING.

 

 
Wiring must be in accordance with the current 

Canadian Electrical Code

 and any other applicable 

federal, provincial and local code requirements. 
If installed within the United States, wiring must be in 
accordance with the current 

National Electrical Code

 

and any other applicable federal, state and local code 
requirements. 
 
 

Summary of Contents for Airco HTL Series

Page 1: ...naces HTL Up Flow Model ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL ECR International Limited OLSEN Division Read this complete manual be...

Page 2: ...ALLATION 7 14 OIL FILTER 7 15 OIL BURNER NOZZLES 7 16 OIL BURNER ADJUSTMENT 7 17 BURNER ELECTRODES 7 18 BURNER PRIMARY SAFETY CONTROL 7 19 COMBUSTION CHAMBER 7 20 CIRCULATING AIR BLOWER 8 21 MAINTENAN...

Page 3: ...uitable for local conditions provided the results obtained are in substantial agreement with and not less than those obtained using the procedure described in the manual In the United States Manual J...

Page 4: ...ey openings should be closed Chimneys must conform to local provincial or state codes or in the absence of local regulations to the requirements of the National Building Code NOTE THE FURNACE IS APPRO...

Page 5: ...supplied wire harness Similar to the rear breach units connect end of harness with eyelet connectors to the safety switch and push the heyco bushing in place to secure the wires to the WMO 1 control R...

Page 6: ...uld be wired to a separate and dedicated circuit in the main electrical panel however accessory equipment such as electronic air cleaners and humidifiers may be included on the furnace circuit Althoug...

Page 7: ...an insulator and impairs good heat transfer Stack temperature will increase and the overall efficiency will decrease As a means of avoiding this problem it is advisable to adjust the air supply to pr...

Page 8: ...ower speed wires as a source of power to accessories as electronic air cleaners and humidifier transformers unless it is certain that only one motor speed will be used The unused motor taps auto gener...

Page 9: ...burner manufacturer See oil burner manufacturer s instructions supplied with furnace or burner It is advisable to change the oil burner nozzle and oil filter on an annual basis The venting system shou...

Page 10: ...NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE FURNACE IS FULL OF VAPOUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAV...

Page 11: ...to the nozzle face is increased to 1 3 8 inches A 3 START UP The furnace should be operated for a minimum of 15 minutes to reach steady state conditions before fine tuning combustion The warm up time...

Page 12: ...1 HP 1200 1750 HTL 90CT GT12 11 DD Low 1 HP Low 1 HP 3 4 1 HP 1200 1750 HTL 100CT GT12 11 DD Low 1 HP Med 1 HP 3 4 1 HP 1200 1750 HTL 120CT GT12 11 DD Low 1 HP High 1 HP 3 4 1 HP 1200 1750 Table A 3 B...

Page 13: ...0 120 T GT12 11 DD 1 HP 14 0 70 F Low 1631 1592 1548 1506 1452 Table A 5 Belt Drive Blower Characteristics CFM External Static Pressure Inches w c Furnace Model Motor HP Motor FLA T Blower Blower Pull...

Page 14: ...Rev A 10 27 2005 14 Table A 9 General Dimensions Inches CABINET PLENUM OPENINGS FLUE WIDTH DEPTH HEIGHT SUPPLY RETURN DIAM HEIGHT FILTER PERM SHIP WEIGHT HTL 22 31 58 20 x 20 14 x 22 6 55 16 x 25 x 1...

Page 15: ...240005126 Rev A 10 27 2005 15 APPENDIX B WIRING DIAGRAMS...

Page 16: ...ments can be made by moving the fan off and fan on levers on the L6064A Fan Limit dial The fan off setting should stop the blower when the supply air temperature reaches 90 to 100 F The fan on lever i...

Page 17: ...state Continues to spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for he...

Page 18: ...olenoid Valve LED Diagnostic Light RETURNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE R7184 SEQUENCE OF OPERATION LOCKOUT STATE R7184 Shuts off...

Page 19: ...240005126 Rev A 10 27 2005 19 Figure 3 R7184 Oil Primary Control...

Page 20: ...ll Resistance Flashes Resistance in Ohms 1 Less than 400 2 Between 400 800 3 Between 800 1600 4 Between 1600 5000 Troubleshooting IMPORTANT Due to the potential hazard of line voltage only a trained e...

Page 21: ...heat no flame Indicator light is off Go to step 5 Indicator light turns off Eliminate external light source or permanently shield cad cell 4 Shield cad cell from external light Indicator light stays...

Page 22: ...ne thermostat lead wire Burner starts Trouble in thermostat or limit circuit Check thermostat or limit wiring connections Burner does not start Disconnect the line voltage power and open line switch C...

Page 23: ...nsure that there is no call for heat Reconnect line voltage power and close line switch Expose new cad cell to bright light such as a flashlight Indicator light is off Go to step 11 Indicator light is...

Page 24: ...clogged or in some manner defective Check fuel oil lines Replace any compression fittings found with high quality flared fittings Check for any signs of oil leaks Any oil leak is a potential source of...

Page 25: ...ressure Adjust the oil burner combustion air band and draft regulator to gain the highest practical CO2 or lowest practical O2 content in the flue gases See Burner Set Up Too much smoke Heat exchanger...

Page 26: ...le Excessive duct losses Check supply air ductwork Seal leaky joints and seams Insulate ductwork if necessary FINAL CHECK OUT ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN SET FOR...

Page 27: ...240005126 Rev A 10 27 2005 27...

Page 28: ...unit 21994 17 Radiator Cleanout Cover 2 per unit 1061A 18 Casing Cleanout Cover 2 per unit 3011325A 19 Filter Frame 16 X 25 18020 20 Filter Frame End Support 5592B2 21 Filter 16 X 25 Permanent 218002...

Page 29: ...2240001 Blower Pulley 5 X 2240005 Fan Belt 4L Series 2240065 35 Blower Slide Rail 2 Per 18189 32 Heat Exchanger Air Baffle HTL 100C 26236 All parts are the same as listed on the previous pages for Mod...

Page 30: ...LE Model No Serial No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier...

Page 31: ...240005126 Rev A 10 27 2005 31 NOTES...

Page 32: ...Wallaceburg Ontario N8A 5E5 Can Tel 519 627 0791 Fax 519 627 4719 2201 Dwyer Avenue Utica New York 13504 USA Tel 315 797 1310 Fax 315 724 9319 85 Middle Road Dunkirk New York 14048 USA Tel 716 366 55...

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