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7

 P/N 30149, Rev. G [12/15/2016]

9.  Barometric Damper Control

Barometric damper control, also known as draft regulator, 

is used on conventional chimney venting only. Control 

automatically maintains constant negative pressure. 

Ensures proper pressures are not exceeded. If chimney 

does not develop sufficient draft, draft control does not 

function properly.

• Install draft regulator in same room or enclosure as 

furnace. Draft regulator should not interfere with 

combustion air supplied to the burner. 

• 

Locate control near furnace flue outlet. 

• Install per instructions supplied with regulator. 
• 

Set over fire draft, measured at oil burner mounting 

plate over-fire draft access port, to -0.02 in. w.c. See 

Figure 2 page 6.

10.  Optional Side Wall Venting

Certain BML and BMLV furnace models are manufactured 

as sidewall vented units. Refer to Direct Venting Instructions, 

P/N 240006979 included with Vent Kit for details. 
Sidewall Venting (

Direct Venting

) requires use of specific oil 

burners; Beckett AFII, or  Riello 40BF. 
Refer to Appendix A, Tables A2, and A4.

11a.  Fan Timer Board And Limit Control (BML)  

See Figure 3, page 15.

Electronic Fan Timer integrates control of burner and 

circulator fan operations. Control is central wiring point  for 

most of furnace electrical components. 

• 

United Technologies 1158-120 (BML) has an 

adjustable fan on time set by selecting dipswitch 

combination displayed in Chart 1. Fan on delay can 

be set at 30, 60, 90 or 120 seconds. Provides a 

delay between burner ignition and blower start-up 

to eliminate excessive flow of cold air when blower 

comes on. 

• 

United Technologies 1158-120 (BML)

 

has an 

adjustable fan off time of 2, 3, 4 or 6 minutes as 

displayed in Chart 1. Fan off delay time starts when 

burner motor is de-energized at  end of call for heat. 

Blower shutdown is delayed to remove any residual 

heat from heat exchanger.

• Electronic fan timer board works in conjunction with 

snap disc limit controls, performing a safety function, 

and breaks power to oil burner primary control, 

shutting off burner if furnace over-heats. 

• Limit control is thermally operated and automatically 

resets. Limit control is factory installed, pre-set and 

is not adjustable.  

• 

If limit control opens with United Technologies 1158-

120 (BML)

 

electronic fan control

circulating fan will 

energize. When limit closes, fan off timer begins. 

At the end of fan off time cycle burner is energized, 

initiating normal burner cycle.

 

Chart 1- United Technologies 1158-120 (BML)

Dip Switch Position

Blower Delay Times

1

2

3

4

On Seconds

Off Minutes

Off

Off

30

On

Off

60

Off

On

90

On

On

120

Off

Off

2

On

Off

3

Off

On

4

On

On

6

11b.  Fan Timer Board And Limit Control (BMLV) 

[See Figure 4, page 15]

United Technologies 1168-1 ECM (BMLV) tap board has an 

adjustable fan on/off delay and airflow settings that must 

be adjusted in accordance with furnace input rating (nozzle 

size).  Refer to Table A-9, page 17 for ECM blower set-up.

12.  Electrical Connections

• Furnace is listed by Canadian Standards Association 

under NRTL (North American) Standard. 

• 

All field wiring shall conform to CAN/CSA C22.1 

Canadian Electrical Code, Part 1, and by local codes, 

where they prevail.

• United States, wiring shall conform to National Fire 

Protection Association NFPA-70, National Electrical 

Code, and with local codes and regulations.

• Wire furnace to separate dedicated circuit in main 

electrical panel.

• Suitably located circuit breaker can be used as 

service switch, separate service switch is advisable. 

• Service switch is necessary if circuit breaker is close 

to the furnace, or furnace is located between circuit 

breaker and entry to furnace room. 

• Clearly mark service switch. Install in accessible area 

between furnace and furnace room entry.  Locate so 

as to reduce possibility it can be mistaken as light 

switch or similar device.

• Power requirement for BML and BMLV models is: 115 

VAC, 1 Ø, 60 Hz., 12A.

• Accessory equipment such as electronic air cleaners 

and humidifiers may be included on furnace circuit. 

• Accessories requiring 115 VAC power sources such 

as electronic air cleaners and humidifier transformers 

may be powered from electronic

 

fan timer board 

where provisions have been made for connections, 

but should have their own controls.

• Do not use direct drive motor connections as a power 

source, there is risk of damaging accessories. 

Summary of Contents for BML-60B22

Page 1: ...BMLV Lowboy Model with ECM Series B Oil Fired Warm Air Furnaces INSTALLATION OPERATION MAINTENANCE MANUAL P N 30149 Rev G 12 15 2016 ECR International 2210 Dwyer Avenue Utica NY 13501 web site www ecr...

Page 2: ...anent Shipping Weight LB Width A Length B Height C Supply D x E Return F x G Diameter Height H BML BMLV 22 51 32 20 x 19 20 x 18 5 26 20 x 20 x1 240 LB 55 8 cm 130 8 cm 81 3 cm 52 cm x 49 cm 52 1 cm x...

Page 3: ...ation 8 15 Oil Filter 8 16 Oil Burner Nozzles 8 17 Oil Burner Adjustment 8 18 Burner Electrodes 8 19 Burner Primary Safety Control 9 20 Combustion Chamber 9 21a Circulating Air Blower BML BMLV 9 21b C...

Page 4: ...Canada HRAI or by other means prescribed or approved by the local authority having jurisdiction United States Manual J titled Load Calculation published by the Air Conditioning Contractors of America...

Page 5: ...ust have a control to prevent operation of either system unless dampers are in full heat or full cool position Air heated by the furnace shall not pass through evaporator coil unless coil is specifica...

Page 6: ...pipes sloping upward toward the chimney at a rate of one quarter inch per foot Flue pipe should not be smaller in cross sectional area than flue collar on the furnace Flue pipe should connect to chim...

Page 7: ...it control is thermally operated and automatically resets Limit control is factory installed pre set and is not adjustable If limit control opens with United Technologies 1158 120 BML electronic fan c...

Page 8: ...fficiency BML and BMLV operate most efficiently with No 1 smoke spot on Bacharach Scale Dust will eventually build up on air moving components of oil burner assembly resulting in decreased air supply...

Page 9: ...ch run and lack block ends on the trunk ducts These systems may require modification to provide some resistance to the airflow to prevent over amping of direct drive blower motor Selecting a lower blo...

Page 10: ...ow for 7 5 minutes After 7 5 minutes has elapsed motor will increase to 100 of rated airflow Used to provide dehumidification and improve system efficiency Continuous Fan Operation When thermostat con...

Page 11: ...aintenance Failure to do so could result in death or serious injury If cleaning is necessary shut off oil supply shut off power to the furnace and remove burner Use stiff brush with wire handle brush...

Page 12: ...lled in electrical power supply line to OFF 24 Operating Instructions BMLV Before Lighting 1 Open all supply and return air registers and grilles 2 Open all valves in oil pipes 3 Turn on electric powe...

Page 13: ...g 0 50 usgph F3 3 in BML 80B2 BMLV 80B2 76 000 AF76BNHS 0 65 80 A 100 psig 0 65 usgph F3 3 in BML 90B2 BMLV 90B2 85 000 AF76BNHS 0 75 80 A 100 psig 0 75 usgph F3 3 in 1 Head is shielded by ceramic ins...

Page 14: ...ieve zero smoke A 1 OIL BURNER AIR ADJUSTMENT Consult oil burner instructions provided in furnace documents envelope for specific information concerning burner adjustments operation and troubleshootin...

Page 15: ...h airflow must be increased If temperature rise is too low slow fan down 11 After air adjustments have been completed recheck the over fire draft at test port on burner mounting plate shown in Figure...

Page 16: ...obvious APPENDIX A CHECK OUT AND ADJUSTMENTS FIGURE 3 UNITED TECHNOLOGIES 1158 120 FAN TIMER BOARD BML FIGURE 4 UNITED TECHNOLOGIES 1168 1 ECM TAP BOARD BMLV Where oil shut off valve from oil storage...

Page 17: ...eed CFM External Static Pressure Inches w c 0 20 0 30 0 40 0 50 0 60 BML 60 90 100 10T DD 1 2 HP 7 1 70 F High 1722 1645 1561 1462 1375 Med High 1604 1545 1473 1383 1302 Med Low 1147 1133 1106 1063 10...

Page 18: ...ON ON D 1 5 SW3 ADJUST POS SW4 DELAY POS DIP Switch Position CFM DIP Switch Position INPUT 1 2 1 2 USGPH OFF OFF A 0 OFF OFF A 0 65 ON OFF B 15 ON OFF B 0 85 OFF ON C 15 OFF ON C 0 75 ON ON D N A ON...

Page 19: ...100 10T 3 x 2 T O 7 x 4L380 1 2 HP 3 x 7 x 4L380 1 2 HP 1 5 3 5 1 2 HP 600 1400 BML 90 100 10T 3 x 0 T O 7 x 4L380 1 2 HP 3 x 7 x 4L380 1 2 HP 1 5 3 5 1 2 HP 600 1400 Table A 11 Airflow Characteristi...

Page 20: ...20 P N 30149 Rev G 12 15 2016 APPENDIX B WIRING DIAGRAMS Chimney Vent Furnace Wiring Diagram BML BMLV...

Page 21: ...21 P N 30149 Rev G 12 15 2016 APPENDIX B WIRING DIAGRAMS Direct Vent Furnace Wiring Diagram BML BMLV...

Page 22: ...ts off burner Circulator fan is energized immediately at heat speed EFT opens the oil primary control T T connections Circulating fan runs as long as limit string stays open If there is a call for coo...

Page 23: ...ay burn out heat anticipator of standard 24 vac thermostat or cause harm to components within micro electronic thermostat Before checking oil primary control perform these preliminary checks repair or...

Page 24: ...pair light leak if necessary Open safety switch Check for open limit or auxiliary limit Check internal wiring connections loose connectors etc Furnace will not start without first pushing oil primary...

Page 25: ...l supplier Frozen oil line Gently warm oil line Insulate oil line Outdoor piping size may require increased diameter Oil burner sputtering at nozzle Electrodes out of adjustment or defective Check ele...

Page 26: ...e rise is too high speed up blower fan Defective high limit control Test high limit function of all limit switches Use duct thermometer to verify accuracy of limit control Check for obstructions to ai...

Page 27: ...12 15 2016 Model No Serial No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No Fuel Supplier Fuel Oil Supplier Contact Telephone No After Hours No APPENDIX D HOMEOWNER...

Page 28: ...675 Sight Glass Cover Plate 29850 Sight Glass Gasket 2 per unit 29870 Sight Glass 29876 17 Flue Pipe Collar 27476 18 Air Filter 20 x 20 x 1 Permanent 2180032 19 Control Panel 30010 20 Control Panel Co...

Page 29: ...ng and Wheel 100 10T Belt Drive 30627 Blower Motor 1 2 HP One Speed 102000154 Motor Pulley 3 1 4 x 1 2 2240001 Blower Pulley 7 x 3 4 2240008 Belt 4L380 2240017 Blower Base 2 per unit 109005826 Grommet...

Page 30: ...er Motor 1 7 HP 3450 RPM PSC 28907 Beckett Clean cut Oil Pump A2EA6520 29688 Solid State Ignitor 28558 Oil Primary Combustion Control 7505P1530 Air Tube Combination FBX80HGXS 28561 Flame Retention Hea...

Page 31: ...31 P N 30149 Rev G 12 15 2016 Model BML and BMLV Diagram Direct Drive Model Shown 37...

Page 32: ...P N 30149 Rev G 12 15 2016 ECR International 2210 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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