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6

cONTROls  &  cONNecTIONs

barometric Damper control

The barometric damper control, also known as a draft regulator, 

is used on conventional chimney venting only. This control auto-

matically maintains a constant negative pressure in the furnace to 

obtain maximum efficiency. It ensures that proper pressures are 

not exceeded. If the chimney does not develop sufficient draft, the 

draft control cannot function properly. The draft regulator, when 

installed should be in the same room or enclosure as the furnace and 

should not interfere with the combustion air supplied to the burner. 

The control should also be located near the furnace flue outlet and 

installed according to the instructions supplied with the regulator. 

The flue outlet pressure (measured between the furnace and draft 

regulator, or the oil burner mounting plate over-fired draft access 

port ,

Figure 2

) should be set to -0.02 in. w.c.

fan Timer board and limit control  (fIg. 4) (page 21)

The Electronic Fan Timer integrates control of all burner and circu-

lator fan operations. This control is the central wiring point for most 

of the electrical components in the furnace. The United Technolo-

gies 1158-120 (HTL-D) has an adjustable fan on time that is set by 

selecting the dipswitch combination displayed in 

Table 2

. This 

fan on delay can be set at 30, 60 90 or 120 seconds. This provides a 

delay between the burner ignition and blower start-up to eliminate 

excessive flow of cold air when the blower comes on. The United 

Technologies 1158-120 (HTL-D) has an adjustable fan off time of 1, 

2, 4 or 6 minutes displayed in 

Table 2

. The fan off delay time starts 

when the burner motor is de-energized at the end of a call for heat. 

Blower shutdown is delayed to remove any residual heat from the 

heat exchanger and improve the annual efficiency of the furnace.
The electronic fan timer board works in conjunction with snap disc 

limit controls, which perform a safety function, and breaks power 

to the oil burner primary control, which shuts off the burner if the 

furnace over-heats. The limit control is thermally operated and 

automatically resets. The limit control is factory installed, pre-set and 

is not adjustable.  
If the limit control opens with the United Technologies 1158-120 

(HTL-D) electronic fan control, the circulating fan will be energized 

as well. When the limit closes, the fan off timer will begin. At the 

end of the fan off time cycle the burner will be energized, initiating a 

normal burner cycle. 

fan Timer board and limit control (fig. 5) (Page 21)

The United Technologies 1168-1 ECM (HTLV-D) tap board has an 

adjustable fan on/off delay that must be adjusted in accordance with 

the furnace input rating (nozzle size).  

Refer to Tables 8A and 8B 

(pg 16 and 17)

 for ECM blower set-up.

Table 2 - united Technologies 1158-120 (hTl-D)

Dip Switch Position

Blower Delay Times

1

2

3

4

ON 

Seconds

OFF 

Minutes

Off

Off

30

On

Off

60

Off

On

90

On

On

120

Off

Off

1

On

Off

2

Off

On

4

On

On

6

electrical connections

The furnace is listed by the Canadian Standards Association un-

der the NRTL (North American) Standard. It is factory wired and 

requires minimal field wiring. All field wiring should conform to 

CAN/CSA C22.1 Canadian Electrical Code, Part 1, and by local 

codes, where they prevail. In the United States, the wiring must be in 

accordance with the National Fire Protection Association NFPA-70, 

National Electrical Code, and with local codes and regulations.
The furnace should be wired to a separate and dedicated circuit in 

the main electrical panel; however, accessory equipment such as 

electronic air cleaners and humidifiers may be included on the fur-

nace circuit. Although a suitably located circuit breaker can be used 

as a service switch, a separate service switch is advisable. The service 

switch is necessary if reaching the circuit breaker involves becoming 

close to the furnace, or if the furnace is located between the circuit 

breaker and the means of entry to the furnace room. The furnace 

switch (service switch) should be clearly marked, installed in an eas-

ily accessible area between the furnace and furnace room entry, and 

be located in such a manner to reduce the likelihood that it would be 

mistaken as a light switch or similar device.
The power requirement for the HTL-D and HTLV-D models is: 120 

VAC, 1 Ø, 60 Hz., 12A.
Accessories requiring 120 VAC power sources such as electronic 

air cleaners and humidifier transformers may be powered from the 

electronic fan timer board where provisions have been made for con-

nections, but should have their own controls. Do not use the direct 

drive motor connections as a power source, since there is a high risk 

of damaging the accessories by exposure to high voltage from the 

auto-generating windings of the direct drive motor.
Thermostat wiring connections and air conditioning contactor low 

voltage connections are shown in the wiring diagrams on page 18 of 

this manual. Some micro-electronic thermostats require additional 

controls and wiring. Refer to the thermostat manufacturer's instruc-

tions.

Summary of Contents for HTL-90D

Page 1: ...Model with ECM Oil FiredWarm Air Furnaces INSTALLATION OPERATION MAINTENANCE MANUAL P N 240007799 Rev C 12 2009 ECR International 2201 Dwyer Avenue Utica New York 13504 USA www ecrinternational com R...

Page 2: ...HTL D HTL DV Oil Fired Warm Air Furnace ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL Read this complete manual before beginning installat...

Page 3: ...on Title Of Document Installation Requirements 4 Location Of The Unit 5 Controls Connections 6 Oil Burners 7 Combustion Chamber 8 Circulating Air Blower 8 Maintenance And Service 9 Operating Instructi...

Page 4: ...shipped assembled and pre wired The furnace should be carefully inspected for damage when being unpacked Heat Loss The maximum hourly heat loss for each heated space shall be calcu lated in accordanc...

Page 5: ...vided using a duct if necessary The duct opening shall have a free area of 1 square inches per 1 000 Btu h of total input rating of all appliances to be installed When a furnace is installed in a full...

Page 6: ...burner will be energized initiating a normal burner cycle Fan Timer Board and Limit Control Fig 5 Page 21 The United Technologies 1168 1 ECM HTLV D tap board has an adjustable fan on off delay that mu...

Page 7: ...flame retention head static plate and temperature rise the furnace may be fired at an ideal rate for a wide range of structures Refer to Tables 3A B and C page 11 and the furnace rating plate to deter...

Page 8: ...ed plenum duct systems The motor RPM and air CFM delivery will vary automatically on ECM motor equipped models to accommodate conditions within the usual range of external static pressures typical of...

Page 9: ...y All electrical connections should be checked to ensure tight con nections Safety controls such as the high limit controls should be tested for functionality The fan control should be checked to ensu...

Page 10: ...and continue until the thermostat is satisfied Restore the thermostat setting to a comfortable temperature NOTICE IF THE FURNACE IS TO BE SHUT DOWN FOR AN EXTENDED PERIOD OF TIME CLOSE THE OIL SUP PL...

Page 11: ...00 PSIG 1 20 USGPH F6 2 in Table 3B Beckett NX Oil Burner Set Up Beckett NX Series Oil Burners For use with chimney vented units only Furnace Model Output BTU Hr Burner Model Nozzle Pump Pressure Flow...

Page 12: ...ne screw Turn the adjustment screw clockwise to decrease the com bustion air and counter clockwise to increase the combustion air Re tighten the spline screw after obtaining the proper setting Refer t...

Page 13: ...num take offs and the trunk ducts Temperature rise value is listed on the system rating plate Perform a smoke spot test The smoke spot should not exceed No 1 on the Bacharach Scale After the air adjus...

Page 14: ...c 0 2 0 3 0 4 0 5 0 6 HTL D 90 120 100 10 DD 1 2 HP 7 70 F High 1639 1581 1507 1440 1374 Med High 1544 1493 1429 1366 1300 Med Low 1158 1144 1121 1084 1040 Low 766 743 703 696 661 HTL D 120 140 120 1...

Page 15: ...abinet Plenum Openings Flue Diameter Filter Shipping Weight LB Width Depth Height Supply Return Type Size Side Bottom HTL D HTLV D 22 30 3 4 58 20 x 20 14 x 22 14 x 22 6 Permanent 16 x 25 x 1 270 HTL...

Page 16: ...2 SW3 ADJUST POS CFM SW4 DELAY POS INPUT USGPH DIP Switch Position DIP Switch Position 1 2 1 2 OFF OFF A 0 OFF OFF A 1 00 ON OFF B 15 ON OFF B 1 10 OFF ON C 15 OFF ON C 1 20 ON ON D N A ON ON D 0 85...

Page 17: ...UT USGPH DIP Switch Position DIP Switch Position 1 2 1 2 OFF OFF A 0 OFF OFF A 1 00 ON OFF B 15 ON OFF B 1 10 OFF ON C 15 OFF ON C 1 20 ON ON D N A ON ON D 0 85 ECM Blower HTLV D NOTICE SW1 HEAT AND S...

Page 18: ...18 Wiring Diagrams Figure 6 Chimney Vent Burner Wiring Diagram HTL D HTLV D...

Page 19: ...adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the n...

Page 20: ...over state Continues to spark for 10 sec Provides continuous spark after flame is sensed to assure that burner remains lit Turns on LED diagnostic light Starts carryover timer a Flame and call for he...

Page 21: ...21 Oil Primary Control Sequence of Operation Figure 7 United Technologies 1158 120 Fan Timer Board HTL D Figure 8 United Technologies 1168 1 ECM Tap Board HTLV D...

Page 22: ...22 Oil Primary Control Sequence of Operation...

Page 23: ...23 Oil Primary Control Sequence of Operation Table 9 1158 120 Electronic Fan Timer Board Eft Detailed Sequence Of Operation...

Page 24: ...primary control is in the run state by pressing the reset button The LED diagnostic light will flash the following code Table 10 Cad Cell Resistance Flashes Resistance in Ohms 1 Less than 400 2 Betwee...

Page 25: ...ES SARY PRECAUTIONS TO PREVENT ELECTRICAL SHOCK OR EQUIPMENT DAMAGE Preliminary Checks Make sure that limit switches are closed and those contacts are clean Check for line voltage power on the oil pri...

Page 26: ...26 Oil Primary Control Troubleshooting Table 11 Oil Primary Control TROUBLESHOOTING continued from previous page...

Page 27: ...27 Oil Primary Control Troubleshooting Table 11 Oil Primary Control TROUBLESHOOTING continued from previous page Table 12 System and General Trouble Shooting...

Page 28: ...light a maximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section Furnace starts but cuts out requiring manually resett...

Page 29: ...29 Oil Primary Control Troubleshooting Table 12 System and General Trouble Shooting continued from previous page Check Blower fan speed...

Page 30: ...s if not obvious Where the oil shut off valve from the oil storage tank 3 is located How to operate the thermostat and other related ac 4 cessories How to operate the manual reset button on the 5 prim...

Page 31: ...31 Homeowner s Reference Table...

Page 32: ...s ECM Control HTLV 240005742 Wire Harness ECM Supply HTLV 32 240005330 Transformer 33 12240 6 Draft Regulator Ref No Part No DESCRIPTION 34a 240007760 Oil Burner Assembly Beckett AF76XN 29689 Burner M...

Page 33: ...33 PARTS LISTING HIGHBOY MODEL HTL D AND HTLV D Figure 9 Model HTL D and HTLV D...

Page 34: ...34 HTL D HTLV D Oil Fired Warm Air Furnace NOTES...

Page 35: ...35 HTL D HTLV D Oil Fired Warm Air Furnace...

Page 36: ...36 HTL D HTLV D Oil Fired Warm Air Furnace ECR International 2201 Dwyer Avenue Utica New York 13504 USA www ecrinternational com...

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