Olympus CFU03, User Manual

Page 1: ...DMTA048 01EN Revision C February 2013 CFU03 CFU05 CFU PWZ Couplant Feed Unit User s Manual Downloaded from ManualsNet com search engine...

Page 2: ...contained therein and corresponds to the version of the product manufactured prior to the date appearing on the title page There could however be some differences between the manual and the product if...

Page 3: ...ical Safety 8 Equipment Disposal 10 WEEE Directive 10 Warranty Information 10 Technical Support 11 Introduction 13 1 Product Description 15 1 1 Package Contents 15 1 2 Definition of the Sides of the W...

Page 4: ...CFU05 33 2 4 1 Air Supply 33 2 4 2 Water Discharge 34 2 4 3 Water Suction Connection 35 3 Operation 39 3 1 Operating the CFU03 39 3 2 Operating the CFU05 40 3 3 Operating the CFU PWZ 40 4 Maintenance...

Page 5: ...locations shown in Figure i 1 on page 1 CFU PWZ is shown however the rating label for the CFU03 and CFU05 are at the same location If any or all of the labels or symbols are missing or illegible plea...

Page 6: ...DMTA048 01EN Rev C February 2013 2 Labels and Symbols Table 1 Content of the rating labels Downloaded from ManualsNet com search engine...

Page 7: ...product must not be disposed of as unsorted municipal waste but should be collected separately The CE marking is a declaration that this product conforms to all the applicable European Directives See...

Page 8: ...DMTA048 01EN Rev C February 2013 4 Labels and Symbols Downloaded from ManualsNet com search engine...

Page 9: ...onic inspections Do not use the CFU Water Pumps for any purpose other than their intended use They must never be used as an accessory to inspect or examine human or animal body parts Instruction Manua...

Page 10: ...ication The CFU Water Pumps do not contain any user serviceable parts Opening the equipment will void the warranty In order to prevent human injury and or equipment damage do not disassemble modify or...

Page 11: ...he indicated conditions are fully understood and met The WARNING signal word indicates a potentially hazardous situation It calls attention to a procedure practice or the like which if not correctly p...

Page 12: ...pe of note that helps you apply the techniques and procedures described in the manual to your specific needs or provides hints on how to effectively use the capabilities of the product Electrical Safe...

Page 13: ...ctions when applicable are for trained service personnel To avoid the risk of electric shock do not perform any work on the equipment unless qualified to do so For any problem or question regarding th...

Page 14: ...anty Information Olympus guarantees your Olympus product to be free from defects in materials and workmanship for a specific period and in accordance with conditions specified in the Olympus NDT Terms...

Page 15: ...eaching aid and shall not be used in any particular application without independent testing and or verification by the operator or the supervisor Such independent verification of procedures becomes in...

Page 16: ...DMTA048 01EN Rev C February 2013 12 Important Information Please Read Before Use Downloaded from ManualsNet com search engine...

Page 17: ...atures a plastic quick coupling connection for 8 mm tubes CFU05 This pump features water suction capability to reduce water loss when used with water delay line wedges CFU PWZ The water OUTLET for thi...

Page 18: ...DMTA048 01EN Rev C February 2013 14 Introduction Downloaded from ManualsNet com search engine...

Page 19: ...CFU PWZ Table 2 on page 15 Table 2 Package contents Package Component Part Number Unit Quantity CFU03 CFU05 CFU PWZ CFU03 Case ABIX0948 1 CFU05 Case ABIX0949 1 CFU PWZ Case ABIX0950 1 Inlet Feed Tube...

Page 20: ...defined as shown on Figure 1 1 on page 17 and Figure 1 2 on page 17 This section displays the CFU PWZ water pump however the information is valid for the CFU03 and CFU05 Filter 3 8 NPT F 60 Mesh 25PO0...

Page 21: ...t sides when the case is on its feet and the handle side is directly in front of you Top The side of the case where the Olympus rating label appears Left The side of the case to the left of the Front...

Page 22: ...ifications on page 53 1 3 1 Right and Left Side Views The CFU03 s Right side view is shown in Figure 1 3 on page 18 Figure 1 3 Right side of CFU03 The CFU03 s Left side view is shown in Figure 1 4 on...

Page 23: ...of CFU05 The CFU05 s Left side view is shown in Figure 1 6 on page 19 Figure 1 6 Left side of CFU05 Power connection Water INLET from tank VACUUM OUTLET to water tank or drain Compressed AIR connecti...

Page 24: ...n in Figure 1 7 on page 20 Figure 1 7 Right side of CFU PWZ The CFU PWZ s Left side view is shown in Figure 1 8 on page 20 Figure 1 8 Left side of CFU PWZ Power connection Water INLET from tank Start...

Page 25: ...n Capability on CFU05 Only the CFU05 is capable of water suction using an external compressed air supply to generate a Venturi vacuum 1 3 4 Remote Control Capability on CFU PWZ When the CFU PWZ is use...

Page 26: ...DMTA048 01EN Rev C February 2013 22 Chapter 1 Downloaded from ManualsNet com search engine...

Page 27: ...wer connection in the long term due to sparks Figure 2 1 on page 23 illustrates the difference between the Off position and the On position In the On position the Start Stop I O button is pressed down...

Page 28: ...ion the CFU Water Pumps feature three types of connections The color coded metallic quick coupling connections with male connectors on the water pump These connectors are shown on the CFU05 in Figure...

Page 29: ...th male connectors on pump Figure 2 3 Plastic quick coupling connections Water INLET from tank Color code blue CFU05 VACUUM OUTLET to tank or drain Color code red CFU05 AIR supply Color code plain Wat...

Page 30: ...PWZ with the remote control see section 2 2 2 on page 27 To connect the power supply to the water pump 1 Ensure that the pump is turned off 2 Align the pins of the power supply s LEMO connector with t...

Page 31: ...d the Remote Control This section documents the CFU PWZ specific power connection procedures when you want to use the remote control To connect the power supply and the remote control to the CFU PWZ 1...

Page 32: ...nsure that the pump is turned off 2 On the pump hold the metallic portion of the remote control s power connector Figure 2 6 on page 28 3 Pull out the remote control connector from the pump s power re...

Page 33: ...quick coupling and a filter inlet see Figure 2 7 on page 29 Figure 2 7 Water supply tube To connect the water supply tube to the pump CFU03 CFU05 and CFU PWZ 1 Ensure that the pump is turned off 2 Sel...

Page 34: ...connects to the CFU03 CFU05 pump s water OUTLET connector This connection uses a plastic quick coupling mechanism To connect the water outlet CFU03 and CFU05 1 Ensure that the pump is turned off 2 Sel...

Page 35: ...of the connector to release the tube see Figure 2 10 on page 31 3 Pull out the tube Figure 2 10 Disconnecting the water outlet tube Water OUTLET Plastic quick coupling CFU03 unit shown CFU05 unit has...

Page 36: ...th red color coding 3 Push one of the male connectors into the pump s female water OUTLET connection until the metal coupling snaps into place see Figure 2 11 on page 32 Figure 2 11 CFU PWZ water OUTL...

Page 37: ...he water supply INLET connection see Figure 2 12 on page 33 Figure 2 12 CFU05 Color coded connections of the vacuum system The air supply hose is not provided with the CFU05 To connect the air supply...

Page 38: ...e The vacuum suction s water discharge hose is connected to the VACUUM OUTLET connection This connection uses a red color coded metallic quick coupling mechanism see Figure 2 12 on page 33 To connect...

Page 39: ...coupling to release the hose s male connector see Figure 2 14 on page 35 2 Pull out the hose 2 4 3 Water Suction Connection The CFU05 uses suction to remove excess water from the wedges The recovered...

Page 40: ...ert the water suction tube into the water SUCTION connection see Figure 2 16 on page 36 2 Push the tube into the receptacle to trigger the plastic quick coupling mechanism Figure 2 16 CFU05 Water SUCT...

Page 41: ...tube 1 Grab the tube with one hand 2 Push on the outer blue plastic ring of the connector to release the tube see Figure 2 17 on page 37 3 Pull out the tube Figure 2 17 CFU05 Disconnecting the water s...

Page 42: ...DMTA048 01EN Rev C February 2013 38 Chapter 2 Downloaded from ManualsNet com search engine...

Page 43: ...e pump s inlet tube is clean and in good working condition For details see section 4 1 Maintaining the Water Inlet Tube s Suction Filter on page 43 4 Place the filter end of the pump s inlet tube belo...

Page 44: ...required using the outlet s flow control valve 8 Turn on the air supply and adjust the air pressure to obtain the desired water suction on the wedge 9 When you have finished your inspection and the un...

Page 45: ...e control depending on the power connection 6 When you have finished your inspection and the unit is no longer required turn off the pump using the appropriate start stop button pump or remote control...

Page 46: ...DMTA048 01EN Rev C February 2013 42 Chapter 3 Downloaded from ManualsNet com search engine...

Page 47: ...Regularly clean the filter s screen a Ensure that the screen is not clogged There must be no clots blocking the water inlet b If needed use a small nonabrasive brush to clean the screen 2 Ensure that...

Page 48: ...the remote control depending on the power connection 4 Stop the pump when it is fully drained and no more water is flowing out of the water outlet tube 4 3 Cleaning the Water Pump A few tips should be...

Page 49: ...ocumented in Table 3 on page 45 Table 3 Spare parts Spare Part Order Part Number Component Part Number CFU03 CFU05 CFU PWZ CFU03 U8780008 AAIX0450 CFU05 U8780009 AAIX0451 CFU PWZ U8779727 AAIX0767 Inl...

Page 50: ...ng connection technique Follow the appropriate connection procedure as described in section 2 Connections on page 23 Deconnection is difficult or impossible Using wrong deconnection technique Follow t...

Page 51: ...e Replace the water suction tube Contact your local Olympus NDT Service Center for a replacement A tube or hose has a kink check air hose suction tube and vacuum outlet hose Remove the kink Vacuum out...

Page 52: ...wer button is not pressed down Press down the pump s I O power button CFU PWZ Remote control s power button is not pressed down Press down the remote control s power button Both the pump and the remot...

Page 53: ...tube connection Follow the connection procedure in section 2 3 1 Connecting the Water Supply Tube on page 29 Inlet filter is above the water line Fill up the water tank if it is empty or sink the inle...

Page 54: ...outlet tube Contact your local Olympus NDT Service Center for a replacement Dirt on inlet filter Clean the inlet filter by following the procedure in section 4 1 Maintaining the Water Inlet Tube s Suc...

Page 55: ...et filter by following the procedure in section 4 1 Maintaining the Water Inlet Tube s Suction Filter on page 43 Inlet filter is above the water line Fill up the water tank if it is empty or sink the...

Page 56: ...p s motor does not turn on Bad electric connection Check these connections Power plug in AC power outlet wall power cable in the power supply unit s AC In connection power supply connector in the remo...

Page 57: ...Overall dimension L W H 330 mm 250 mm 210 mm 12 99 in 9 84 in 8 27 in Inlet feed tube Weight 0 8 kg 1 76 lb Length 3250 mm 127 95 in Outside diameter OD 16 mm 0 63 in Inside diameter ID 9 mm 0 35 in...

Page 58: ...2 m 3 94 ft Operating temperature 0 C to 60 C water Storage temperature 20 C to 70 C drained Water resistance Designed for the IP54 rating Pump Outdoor use wet locations Power supply Indoor use not w...

Page 59: ...in Vacuum outlet tube Weight 0 6 kg 0 lb Length 3130 mm 123 23 in Outside diameter OD 16 mm 0 31 in Inside diameter ID 9 mm 0 35 in Air supply hose not included Connector Quick connect 0 25 in Fed Sp...

Page 60: ...ximum 80 noncondensing Pollution tolerance Pollution level 2 Pump Capacity 3 78 L min 1 GPM Voltage 24 VDC Maximum operating pressure 620 kPa 90 psi Maximum liquid temperature 60 C Vacuum generator Fe...

Page 61: ...58 describes the specifications for the CFU PWZ water pump Vacuum p as a function of operating pressure p Suction capacity qn as a function of vacuum p Suction capacity qn as a function of operating...

Page 62: ...8 in Connector 3 8 NPT female Mesh size 60 US standard Outlet water tube Weight 0 85 kg 1 87 lb Length 5 0 mm 16 40 ft Outside diameter OD 13 30 mm 0 52 in Inside diameter ID 6 4 mm 0 25 in Connectors...

Page 63: ...CFU PWZ DC IN Operating temperature 0 C to 60 C Storage temperature 20 C to 70 C drained Water resistance Designed for the IP54 rating Pump Outdoor use wet locations Remote power button and power sup...

Page 64: ...DMTA048 01EN Rev C February 2013 60 Chapter 5 Downloaded from ManualsNet com search engine...

Page 65: ...pling connections 25 Figure 2 4 Metallic connection with female connector on pump 26 Figure 2 5 Connecting the power supply to a pump 27 Figure 2 6 Connecting the remote control to a pump 28 Figure 2...

Page 66: ...DMTA048 01EN Rev C February 2013 62 List of Figures Downloaded from ManualsNet com search engine...

Page 67: ...es Table 1 Content of the rating labels 2 Table 2 Package contents 15 Table 3 Spare parts 45 Table 4 Troubleshooting 46 Table 5 CFU03 specifications 53 Table 6 CFU05 specifications 54 Table 7 CFU PWZ...

Page 68: ...DMTA048 01EN Rev C February 2013 64 List of Tables Downloaded from ManualsNet com search engine...

Page 69: ...flow capacity 21 CFU PWZ connection procedure power supply and remote control 27 disconnection procedure power supply and remote control 28 operation checklist 40 remote control 21 specifications 57 w...

Page 70: ...on tube 36 disconnecting CFU03 water outlet tube 31 disconnecting CFU05 water outlet tube 31 disconnecting CFU PWZ water outlet tube 32 disconnecting the air supply hose 34 disconnecting the CFU PWZ p...

Page 71: ...mp substance 10 use the power supply sold with equipment 9 warranty information 10 waste electrical and electronic equipment 10 water discharge hose vacuum connection procedure CFU05 34 disconnection...

Page 72: ...DMTA048 01EN Rev C February 2013 68 Index Downloaded from ManualsNet com search engine...