Olympus WM-P1 Series, Maintenance & Repair Manual

Page 1: ...350 Telephone 03 9265 5400 KEYMED LTD KeyMed House Stock Road Southend on Sea Essex SS2 5QH United Kingdom Fax 01702 465677 Telephone 01702 616333 2951 Ishikawa cho Hachioji shi Tokyo 192 8507 Japan F...

Page 2: ...scription of the change can be found on the last page of the manual Summary of Change History Changes made to the current issue are highlighted in the manual by a vertical line in the right hand margi...

Page 3: ...e Preliminary Material Title Page 1 Change of issue log 2 Manual Contents this page 3 Chapters 1 Introduction 4 2 General Information 6 3 Specifications 8 4 Tools Test Equipment 12 5 Test and Inspecti...

Page 4: ...Page 4 of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS Chapter 1 Introduction Table of Contents Page Introduction 5...

Page 5: ...rrect and complete KeyMed cannot be held responsible for the safety or reliability of any equipment which has been repaired other than by suitably qualified personnel It is essential that this manual...

Page 6: ...Page 6 of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS Chapter 2 General Information Table of Contents Page General information 7...

Page 7: ...bile workstation to facilitate GI endoscopy endoscopic ultrasound respiratory and surgical endoscopic procedures Olympus will not be responsible for damage or injury to equipment or personnel caused b...

Page 8: ...20 July 2012 WM P1 SERIES WORKSTATIONS Chapter 3 Specifications Table of Contents Page 3 1 WM NP1 WM WP1 series mobile workstations 9 3 2 WM DP1 series mobile workstations 10 3 3 WM T1 series separati...

Page 9: ...g WM WP1 unladen including fitted transformer Load capacity evenly distributed Top tray 20kg Intermediate shelves 31kg each Base panel 31kg NOTE Equipment stored on the mobile workstation should not e...

Page 10: ...40 C 50 104 F Relative humidity 95 maximum 40 C 104 F non condensing Atmospheric pressure Storage 23 5 106 kPa 3 4 15 37lbf in2 Operation 70 106 kPa 10 15 15 37lbf in 2 UK workstations fitted with Ant...

Page 11: ...0 F to 104 F Environmental conditions Atmospheric pressure Storage Operation 70 106 kPa 10 3 15 4lbf in2 conditions Atmospheric pressure Storage Operation 70 106 kPa 10 3 15 4lbf in2 Relative humidity...

Page 12: ...12 of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS Chapter 4 Tools Test Equipment Table of Contents 4 1 Standard Tools and Test equipment required 13 4 2 Specialised tools required 13 4 3 Consumabl...

Page 13: ...10mm A F socket 13mm A F Slim socket Ball driver 6mm A F Short No 2 Pozidrive screwdriver Torx bit T30 Torque wrench 1 2 drive M12 tap Britool part no AVT300A Torque range 5 to 33 Nm Insulation teste...

Page 14: ...Page 14 of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS Chapter 5 Test and Inspection Table of Contents Page 5 1 Power supply 15 5 2 Castor security 15 5 3 Castor electrical resistance test 15...

Page 15: ...el centre or swivel bearing collar or a yellow dot on the tyre 1 Ensure that the workstation power cable is disconnected from the wall socket 2 Thoroughly clean each of the tyres 3 Roll a castor onto...

Page 16: ...6 5 Shelf corner moulding replacement 18 6 6 Castor replacement 19 6 7 Remote switch replacement 20 6 8 Top tray replacement WM NP1 21 6 9 Top tray replacement WM WP1 22 6 10 Top tray replacement WM D...

Page 17: ...e for damage or injury to equipment or personnel caused by unauthorised modification or repair to this unit In the interests of safety and good maintenance ensure that fixings are tightened to the tor...

Page 18: ...005045 1 Refer to Figure 6 2 pull the finger latch to release the top of the rear panel 2 Lift the rear panel from the two studs on the base of the workstation 3 Refit replace the rear panel FIGURE 6...

Page 19: ...e and securely support the base end of the workstation 8 Using Castor spanner tool K10005023 fitted to a 1 2 drive wrench release the castor item 3 or 4 and washer item 5 9 Ensure that lockable castor...

Page 20: ...Using 4mm hex drive tool release two screws item 40 with washer item 50 to release remote switch item 2 6 Reassemble in reverse order use 4mm hex drive tool in torque wrench to tighten remote switch...

Page 21: ...screws item 75 with washer crinkle item 49 and washer item 45 4 Reassemble in reverse order Place top tray assembly into place between the side columns Position each Support plate WM DP1 item 10 inse...

Page 22: ...top tray wide item 15 5 Reassemble in reverse order Secure top tray item 14 to Top tray support wide item 15 using a 6mm allen key to fasten four screws item 28 with washer item 50 and crinkle washer...

Page 23: ...ine screws item 75 with washer crinkle item 49 and washer item 45 4 Reassemble in reverse order Place top tray assembly into place between the side columns Position each Support plate WM DP1 item 10 i...

Page 24: ...m 22 refer to Figure 6 8 2 If the shelf is to be refitted at the same height make carefull note of the fixing holes used 3 Using 6mm hex drive tool bit in power torque tool release four screws item 36...

Page 25: ...move Scope Pole Clamp Assy item 46 5 Refit in reverse order ensuring that Screw item 41 is tightend to 2 5Nm using a No2 pozi drive tool bit in powered torque tool 6 Refit remaining parts in reverse o...

Page 26: ...AMP 5 Position a new power cable to ensure that the input connector cable end is 30cm from the clamp 6 Tighten one clamp sufficient to ensure that a firm pull on the power cable is not trasmitted to t...

Page 27: ...Page 27 of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS Chapter 7 Illustrated Parts List Table of Contents Page 7 1 WM NP1 WM WP1 WM DP1 Mobile Workstation 28...

Page 28: ...P1 SERIES WORKSTATIONS 7 ILLUSTRATED PARTS LIST 7 1 WM NP1 WM WP1 WM DP1 MOBILE WORKSTATION FIGURE 7 1 WM NP1 WM WP1 PART LOCATION 192 29 182 172 27 26 55 16 54 672 502 472 20 21 372 6Nm ITEM93 93 1...

Page 29: ...Issue 20 July 2012 WM P1 SERIES WORKSTATIONS FIGURE 7 2 WM DP1 PART LOCATION 26WM NP1 26WM WP1 494 924 914 83 FIGURE 7 3 WM NP1 PART LOCATION 502 402 2Nm 342 322 784 774 2 2Nm 14 422 2Nm 10 10 2 496...

Page 30: ...M P1 SERIES WORKSTATIONS FIGURE 7 4 WM WP1 PART LOCATION 422 2Nm 342 322 15 784 774 2 2Nm 496 456 756 20Nm 474 504 384 4Nm 2 502 402 2Nm 14 FIGURE 7 5 WM DP1 PART LOCATION 459 759 2Nm 2 14 499 345 425...

Page 31: ...Page 31 of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS FIGURE 7 6 WM NP1 WM WP1 PART LOCATION 333 364 15Nm 494 434 472 25 502 382 6Nm 222 67 242 232 88...

Page 32: ...of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS FIGURE 7 7 WM NP1 WM WP1 PART LOCATION 41 2 5Nm 48 462 282 124 138 324 344 864 11 60 A R 11 32 30Nm 38Nm 52 42 30Nm 38Nm 60 A R 52 11 1 454 524 15Mm...

Page 33: ...J 173 TRANSFORMER WM T1 100V K10006316 1 Packaged spare JP K10000289 1 JP MAJ 174 TRANSFORMER K10006317 1 Packaged spare US K10000290 1 US MAJ 175 TRANSFORMER WM T1 220 240V K10006318 1 Packaged spare...

Page 34: ...0 SPARE 31 SPARE 32 CABLE TIE MOUNTING CRADLE K10003392 6 33 CABLE CLIP RELEASABLE NYLON 3920309 NP1 WP1 6 DP1 14 R S 34 CABLE TIE REL 4 8W x 200L BLACK K3921530 C 35 SPARE 36 SCREW M8 x 16 HEX SKT CA...

Page 35: ...ERIES K10003436 1 US UK EU ROW INSTRUCTIONS WM P1 SERIES A S K10004838 1 N P INSTRUCTIONS WM DP1 K10005955 1 US UK EU ROW 65 WARRANTY CARD JAPANESE 5041015 1 JP 66 NYLON CABLE TIE 3006026 1 67 JETNUT...

Page 36: ...1 INSTRUCTIONS FOR USE MAJ 150 K5070401 2 ACCESSORY KIT WM NP1 100V 120V US K10004489 1 CABLE HANGER WITH PIN K10001377 2 CABLE UNIVERSAL IEC 320 0 8M K3921014 3 CABLE UNIVERSAL IEC 320 K3921015 5 ADA...

Page 37: ...ITH PIN K10001377 2 CABLE UNIVERSAL IEC 320 K3921015 4 CABLE UNIVERSAL IEC 320 M FEM 2 5m K10000449 4 INSTRUCTIONS WM DP1 ENG K10005955 1 BLISTER PACK ASSY WM P1 K10006169 1 BLANKING CAP CABLE PORT WM...

Page 38: ...R KIT NON A S K10004626 N Used on WM NP1 A S WM WP1 A S and all UK after Oct 07 P Used on WM NP1 220 240V EU A S WM WP1 220 240V EU A S and all UK after Oct 07 R Supplied in MAJ 198 WM NP1 SHELF KIT N...

Page 39: ...drawer 54 8 13 MAJ 196 Rear front panel kit 56 8 14 MAJ 198 WM NP1 Shelf kit Narrow MAJ 199 WM WP1 Shelf kit Wide 57 8 15 MAJ 1600 14 CRT bracket kit MAJ 1601 14 CRT bracket kit wide MAJ 1602 20 CRT...

Page 40: ...0 11 SPARE 12 NUT NORMAL M10 3038564 1 A NS 13 M10 PROTECTION CAP K3921359 1 14 CABLE TIE RELEASABLE K3921530 4 NS 15 HANDLE ADJUSTABLE LEVER FEMALE K3921195 1 A 16 19 SPARE 20 WASHER PLAIN M10 K39211...

Page 41: ...Page 41 of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS 8 2 MAJ 179 KEYBOARD TRAY SLIDING FIGURE 8 2 MAJ 179 KEYBOARD TRAY SLIDING 2 382 222 292 7 6 333 423 303 255 10 282 8Nm 362 342 REMARKB...

Page 42: ...PARE 27 SPARE 28 SCREW SELF TAPPING 8 LG PAN HD POZI K3921297 2 8Nm 29 WASHER M4 SINGLE COIL K10000038 2 30 SCREW M6 x 12 HEX SKT BUTT HD 3920326 9 31 32 SPARE 33 WASHER M6 3920333 9 34 WASHER M3 3071...

Page 43: ...ssue 20 July 2012 WM P1 SERIES WORKSTATIONS 8 3 MAJ 180 KEYBOARD ARM SIDE MOUNTED FIGURE 8 3 MAJ 180 KEYBOARD ARM SIDE MOUNTED 193 333 413 123 216 1 20 294 6Nm 334 414 20 13 13 413 222 392 382 7 6 9 2...

Page 44: ...21359 2 A 21 NYLON CABLE TIE 140MM LG 3006042 6 A 22 THUMB SCREW M4 x 10L 3059375 2 C 23 24 SPARE 25 SPARE 26 27 SPARE 28 SPARE 29 SCREW M6 x 16 HEX SKT BUTT HD 3109704 4 6Nm A B 30 SCREW M6 x 10 HEX...

Page 45: ...1 LCD MONITOR ARM FIGURE 8 4 MAJ 181 LCD MONITOR ARM 43 55 34 24 30 324 2 5Nm 504 384 55 44 12 58 20 276 616 516 286 72 70 23 23 23 23 73 73 6 222 23 1 75A R LIMITER MOVEMENT MAJ 181 SUPPLIED WITH WM...

Page 46: ...E K3921530 6 29 SPARE 30 HANDLE ADJUSTABLE LEVER K3921195 1 A 31 SPARE 32 NUT M4 K3920728 4 2 5 Nm 33 SPARE 34 NUT NORMAL M10 3038564 1 15 Nm A 35 SPARE 36 37 SPARE 38 WASHER M4 3072461 4 39 to 42 SPA...

Page 47: ...s 75 ADHESIVE LOCTITE 243 3001857 A R 76 SPARE 77 SPANNER 7mm A F x 80mm K10007298 1 N S 78 to 80 SPARE 81 SPARE 82 INSTRUCTIONS MAJ 181 LCD ARM K10003454 1 N S 83 to 85 SPARE 86 SPARE 87 SPARE 88 CAB...

Page 48: ...CABLE HANGER WITH HOLE K10001376 1 9 PLUG 30mm SQ 1 5 2mm WALL BLACK K10004147 2 10 BUSH FLANGED K10000126 2 11 HANDLE LEVER K10000439 1 12 SCREW M5 x 50 HEX SKT BUTT HD K3921288 4 13 SCREW M5 x 8 HEX...

Page 49: ...o K10001111 Item Description Part No Qty Torque Remarks 1 UNIVERSAL STOWAGE CONTAINER K10000116 1 2 BRACKET STOWAGE CONTAINER K10000117 1 3 SCREW M6 x 16 HEX SKT BUTT HD 3109704 2 4 WASHER CRINKLE M6...

Page 50: ...LE KIT p no K10001110 Item Description Part No Qty Torque Remarks 1 IV HANGER PAINTED 1 A 2 POLE SCOPE 1 A 3 CABLE HANGER WITH HOLE 1 A 4 GRUBSCREW M6 x 6 KNURLED CUP PT K10001060 1 5 ALLEN KEY 3MM A...

Page 51: ...CO2 BOTTLE 205mm DIA 1 C CRADLE CO2 BOTTLE 89 140mm DIA 1 C 2 STRAP PLATE CO2 BOTTLE 205mm DIA 1 C STRAP PLATE CO2 BOTTLE 89 140mm DIA 1 C 3 CAMBUCKLE STRAP 0 75m LONG BLACK K10003981 2 A B 4 SCREW M...

Page 52: ...em Description Part No Qty Torque Remarks 1 ACCESSORY BAR 1 A 2 EQUIPMENT RAIL CLAMP K10002819 2 3 SPARE 4 SCREW M6 x 20 HEX SKT BUTT HD K10001098 2 5 WASHER M6 3920333 2 6 WASHER CRINKLE M6 3072622 2...

Page 53: ...5 CABLE RETAINING HOOK FIGURE 8 11 MAJ 195 CABLE RETAINING HOOK 32 42 22 1 72 52 MAJ 195 CABLE RETAINING HOOK p no K10001120 Item Description Part No Qty Torque Remarks 1 CABLE HANGER BRACKET K1000112...

Page 54: ...RKSTATIONS 8 12 MAJ 193 194 1611 1612 LOCKABLE DRAWER FIGURE 8 12 MAJ 193 MAJ 194 LOCKABLE DRAWER 206 256 2Nm 64 56 2Nm 94 104 74 206 84 1 243 2 233 223 4 21 32 114 94 74 114 64 104 84 56 2Nm 206 32 1...

Page 55: ...97 4 A B C D 12 8 10MM OPEN ENDED SPANNER K3921063 1 A B C D NS 13 L WRENCH BALL DRIVE 6MM A F K3921444 1 A B C D NS 14 ALLEN KEY 3MM A F 3066142 1 A B C D NS 15 INSTRUCTIONS MAJ193 194 1611 1612 K100...

Page 56: ...66 1 A B 4 REAR DOOR K10003548 1 A C REAR DOOR WIDE K10004399 1 B D NS 5 LATCH SPARE FOR WM P1 RANGE K10016172 1 A B C D 6 FOOT PUSH IN K10003425 2 A B C D 7 WASHER M6 3920333 8 A B 8 WASHER CRINKLE M...

Page 57: ...F WM WP1 SERIES 1 B C NS 2 CORNER BUFFER SHELF R H K10001123 1 A B 3 CORNER BUFFER SHELF L H K10001124 1 A B 4 SCREW M8 x 16 HEX SKT CAP HD K3921515 4 A B 5 WASHER 24 OD x 8 4 ID x 2MM THK K3921536 4...

Page 58: ...B F NS 20 INCH FIXED MONITOR BRKT WIDE K10003527 2 C F NS 2 SCREW M6 x 25 HEX SKT BUTT HD K10004105 6 3 JETNUT M6 SINGLE NUT PLATE 3920573 6 4 WASHER SINGLE COIL M6 3072771 6 5 ALLEN KEY 4MM A F SHORT...

Page 59: ...July 2012 WM P1 SERIES WORKSTATIONS 8 16 MAJ 1609 LCD ARM ADJUSTABLE FIGURE 8 16 MAJ 1609 LCD ARM ADJUSTABLE 2 294 114 1 5Nm 264 252 24 4 104 94 284 34 302 262 272 1 39 38 42 44 8 43 8 35 25 47 45 36...

Page 60: ...M6 SINGLE COIL 3072771 7 27 SCREW M6 x 25 HEX SKT BUTT 3920369 2 28 SCREW M6 x 16 HEX SKT BUTT HD 3920327 4 29 SCREW M4 x 10 PHILLIPS FLANGE PAN HD K3921655 4 30 JETNUT M6 SINGLE NUT PLATE 3920573 2...

Page 61: ...K10003688 Item Description Part No Qty Torque Remarks 1 LCD MANOEUVRING HANDLE WELDED K10003665 1 2 LABEL WARNING TRIANGLE 12mm HIGH K10003463 1 3 SCREW M4x20 PAN HD ST NI PL POZI 3093115 4 4 WASHER M...

Page 62: ...of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS 8 18 MAJ 1613 UNIVERSAL DISPLAY ARM CRT FIGURE 8 18 MAJ 1613 UNIVERSAL DISPLAY ARM CRT 15 36 1 274 214 204 122 2 282 222 233 253 264 5 3 224 234 254...

Page 63: ...15 CABLE TIE REL BASE FIR TREE 3006719 1 16 SPARE 17 SPARE 18 SPARE 19 SPARE 20 WASHER M8 3072274 4 21 WASHER CRINKLE M8 K3920997 4 22 WASHER M6 3117138 9 23 WASHER M6 SINGLE COIL 3072771 7 24 SPARE...

Page 64: ...MAJ 1622 14 CRT MOUNT WIDE p no K10004203 MAJ 1623 20 CRT MOUNT p no K10004204 Item Description Part No Qty Torque Remarks 1 MONITOR ARM RH WM NP1 WM WP1 K10004214 1 2 MONITOR ARM LH WM NP1 WM WP1 K1...

Page 65: ...plain washer K3921595 4 A SCREW PAN HD POZI 3094006 4 B 25 WASHER M12 3072827 1 NS 26 WASHER PLAIN M10 O D30 x 2 5THK K3920994 1 27 WASHER M8 3072274 12 NS SPARE 29 WASHER CRINKLE M8 K3920997 12 NS 3...

Page 66: ...No Qty Torque Remarks 1 SCREW M4 x 10 PHILLIPS FLANGE PAN HD K3921655 4 2 SCREW M6 x 16 SKT BUTT HD 3109704 4 3 WASHER M6 SINGLE COIL 3072771 4 4 WASHER M6 3117138 4 5 ALLEN KEY 4mm A F 3066011 1 NS...

Page 67: ...5 SPARE 6 SPARE 7 SCREW 3 x 8 SELF TAPPING K3921297 2 0 2 0 3Nm NS 8 WASHER CRINKLE M3 3920331 2 NS 9 WASHER M3 3071227 2 NS 10 SPARE 11 SPARE 12 SPARE 13 SPARE 14 SCREW M6 x 12 HEX SKT BUTT HD 392032...

Page 68: ...ER TYPE BLACK BUTTON K3920719 1 10 ALLEN KEY 4mm A F SHORT 3066011 1 NS 11 INSTRUCTIONS FOR USE MAJ 1026 K10004240 1 NS 12 SPARE 13 SPRING NUT M6 K7503840 3 A B 14 SPARE 16 SCREW M6 x 25 HEX SKT BUTT...

Page 69: ...Page 69 of 76 Issue 20 July 2012 WM P1 SERIES WORKSTATIONS 8 23 MAJ 1627 EU C60 200 SHELF KIT FIGURE 8 23 MAJ 1627 EU C60 200 SHELF KIT 23 26 2 1 3 3 62 1112 1212 2Nm 7 112 132 17 18 10 18 10 19 21 22...

Page 70: ...P RELEASABLE NYLON 3920309 2 20 SPARE 21 RELEASABLE NYLON CABLE TIE K3920855 1 22 CABLE TIE BASE 3006794 1 23 LH MOUNTING PLATE K10004365 1 24 SCREW M5 POZI PAN HD 3050114 4 B NS 25 WASHER SPECIAL K75...

Page 71: ...RE 7 SPARE 8 SPARE 9 SPARE 10 SPARE 11 NUT M10 3038564 2 A NS 12 M10 PROTECTION CAP BLACK K3921359 2 13 CABLE TIE REL 4 8W x 200L BLACK K3921530 3 14 WASHER M10 3072762 4 NS 15 WASHER THRUST K3921531...

Page 72: ...LE K3921195 1 A 33 WASHER BELVILLE K3921196 1 A NS 34 WASHER M10 K3921197 1 A NS 35 WASHER CORK LCD K7504371 2 A NS 36 BOLT COACH M10 x 75L K3921545 1 A NS 37 LONG ARM STOP K10004952 1 38 BRACKET LCD...

Page 73: ...IDEO SCOPE K10004448 1 2 BRACKET VIDEO SCOPE K10004113 1 3 WASHER M5 3071286 2 A 4 WASHER CRINKLE M5 3920499 2 A 5 SCREW M5 x 12 BUTT HD SKT ST ST 3108601 2 A 6 JETNUT M5 SINGLE NUT PLATE K10004575 2...

Page 74: ...10004515 Item Description Part No Qty Torque Remarks 1 PLUG BLOCK COVER K10004501 2 2 SPARE 3 SCREW M4 x 12 HEX SKT CAP HD 3109445 10 4 WASHER M4 3071219 8 5 WASHER M4 SINGLE COIL K10000038 8 6 CHAIN...

Page 75: ...R HOLDER p no K10011159 Item Description Part No Qty Torque Remarks 1 MAJ 1635 EUS CONNECTOR BRACKET S P K10011158 1 2 BUSH K7502527 1 3 HANDKNOB M6 BLACK 3920317 1 4 GRUB SCREW NYLON END M6X50 K10015...

Page 76: ...castor fixing hole to clear any residual Loctite adhesive to section 6 6 Castor Replacement Add M12 Tap to chapter 4 Tools and Test Equipment Future up issues will be controlled by Engineering Change...