OM XE 15, Use And Maintenance

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Page 5: ...Copyright by Copyright by OM CARRELLI ELEVATORI S p A OM CARRELLI ELEVATORI S p A https www forkliftpdfmanuals com...

Page 6: ...peri 7 20020 Lainate MI MI Plant Via delle Ortensie 33 Z I 70026 Modugno BA Plant Via delle Ortensie 33 Z I 70026 Modugno BA Printed in Italy Printed in Italy Publication 4016 804 2502 5 Ediz ne 05 20...

Page 7: ...following pages contain instructions for using and maintaining the using and maintaining the truck properly as well as recommendations and directions for operating truck properly as well as recommenda...

Page 8: ...la 1961 the Piccola Industria Meccanica sul P Industria Meccanica sul Po PIMESPO was established in Luzzara o PIMESPO was established in Luzzara Currently Currently OM OM PIMESPO operates from three l...

Page 9: ...NG FO NG FORKL RKLIFT IFT TR TRUCKS UCKS RAN RANGIN GING FR G FROM 0 OM 0 8 T 8 TO 8 t O 8 t ELE ELECTR CTRIC F IC FORK ORKLIF LIFTS TS AND AND TR TRUCKS UCKS WIT WITH T H TILL ILLER ER STE STEERI ERI...

Page 10: ...aler for an for any pro y problem blems enc s encounte ountered wi red with yo th your fo ur forklif rklift tru t truck or ck or spare spare parts needs parts needs Use Use only only genui genuine s...

Page 11: ...ts We r We recomm ecommend t end that y hat you c ou copy opy the t the truck ruck infor informatio mation in n in the the table table below below so t so that hat you you can can provide it to the de...

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Page 15: ...TABLE OF CONTENTS TABLE OF CONTENTS CHAPTER 1 CHAPTER 1 Introduction General instructions Introduction General instructions CHAPTER 2 CHAPTER 2 Safety Safety CHAPTER 3 CHAPTER 3 https www forkliftpdf...

Page 16: ...k identification identification CHAPTER 4 CHAPTER 4 Truck information Truck information CHAPTER 5 CHAPTER 5 Truck operations Truck operations CHAPTER 6 CHAPTER 6 Maintenance Maintenance CHAPTER 7 CHAP...

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Page 19: ...NTRODUCTION 1 1 INTRODUCTION 2 2 1 1 a 1 1 a G General eneral description description 2 2 1 1 b 1 1 b Customer s Customer service department ervice department 2 2 1 1 c 1 1 c Spare parts Spare parts 2...

Page 20: ...L USE AND AREAS OF APPLICATION AREAS OF APPLICATION 4 4 1 5 USAGE PROHIBITIONS 1 5 USAGE PROHIBITIONS 5 5 1 6 TRUCK DESCRIPTION 1 6 TRUCK DESCRIPTION 6 6 1 6 a 1 6 a Fastenin Fastening attachments g a...

Page 21: ...e truck truck may may only only be be opera operated ted by by prope properly rly train trained ed perso personnel nnel Conta Contact ct your your local local dealer for personnel training needs deale...

Page 22: ...how show the t the truck ruck witho without i ut its pr ts protect otective d ive devic evices es guards panels etc in order to guards panels etc in order to present the information more clearly prese...

Page 23: ...topi topics cs There There is is a a table table of of contents at the beginning of each chapter to facilitate consultation and the chapter contents at the beginning of each chapter to facilitate cons...

Page 24: ...TRUCK DANGER TO THE TRUCK Not observing some or Not observing some or all of the all of the instructions indica instructions indicated by this symbol ted by this symbol might cause serious damage to t...

Page 25: ...han or equal to 10 000 kg standards EN 1726 1 for trucks with a carrying capacity less than or equal to 10 000 kg and tractors with a carrying c and tractors with a carrying capacity less than or equa...

Page 26: ...these operations only The truck must be used for these operations only The following are considered normal operating conditions The following are considered normal operating conditions Opera Operatin...

Page 27: ...of the truck the median longitudinal plane of the truck Carry Carrying ing the the load load in t in the d he direc irection tion of t of the h he hill s ill slope lope on s on sharp harp slope slopes...

Page 28: ...o not o Do not opera perate the t te the truck ruckwith without us out using t ing the pr he protec otectiv tive wire e wirescre screen or en or addi additio tional s nal scree creen n whenever necess...

Page 29: ...ION This forklift truck model features a driver s seat and overhanging fork arms This forklift truck model features a driver s seat and overhanging fork arms This model can also be This model can also...

Page 30: ...IMPORTANT The crane arm modifies the original intended use of the truck IMPORTANT The crane arm modifies the original intended use of the truck which cannot handle suspended loads that swing freely Eq...

Page 31: ...EVER modify the truck without prior authorization from the manufacturer in which case contact the manufacturer in which case contact the dealer dealer Introduction General instructions Introduction Ge...

Page 32: ...fety instructions for industrial forklift trucks manual manual C C 1 EC Conformity Mark 1 EC Conformity Mark D D 1 Warranty handbook 1 Warranty handbook IMPORTANT IMPORTANT If the truck is de If the t...

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Page 36: ...overt overturns urns 3 3 2 1 c 2 1 c Safet Safety instr y instructio uctions for ope ns for operatin rating the truc g the truck k 4 4 2 1 d 2 1 d Safet Safety ins y instruct tructions ions for su for...

Page 37: ...ates 7 7 2 3 TRUCK SAFETY 2 3 TRUCK SAFETY 8 8 2 3 a 2 3 a Drive Driver r sens sensor or 8 8 2 3 b 2 3 b Hand brake microswi Hand brake microswitch tch 8 8 2 3 c 2 3 c Opera Operation sequ tion sequen...

Page 38: ...r unauthor uthorized ized perso persons ns Do no Do not ins t install tall any a any attach ttachment ment on th on the tru e truck u ck unles nless it s it has has been been supp supplied lied or ap...

Page 39: ...bet e between ween the f the forks orks Do Do not not drive drive with with off c off center enter load loads w s with ith respe respect ct to to the the media median a n axis xis of of the the truck...

Page 40: ...main securely in the seat grasp the Remain securely in the seat grasp the steering wheel and keep your feet firmly on steering wheel and keep your feet firmly on the floor the floor c c Bend your head...

Page 41: ...OM0060 OM0060 b b https www forkliftpdfmanuals com...

Page 42: ...ck so so that you can accurately describe that you can accurately describe malfunctions and thus be of assistance to malfunctions and thus be of assistance to the maintenance technicians Trained and...

Page 43: ...Daily inspections chapter Daily inspections IMPORTANT IMPORTANT Report any oil and or battery liquid leaks Report any oil and or battery liquid leaks because they are dangerous and highly because they...

Page 44: ...ils oils in in the the envi environme ronment nt beca because use they they will will poll pollute ute water water Coll Collect ect them and take them in legally approved containers to a collection ce...

Page 45: ...p te prot rotect ection ion to a to avoi void co d conta ntact w ct with ith the the ski skin n Rins Rinse wit e with ple h plenty nty of wa of water i ter if con f contact tact with with batte batter...

Page 46: ...nufacturer Check the pressure and wear and tear of t Check the pressure and wear and tear of the tires Never exceed the pressure indicated he tires Never exceed the pressure indicated Always s Always...

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Page 48: ...g the truck 4 4 Driving with load Driving with load 5 5 Prohibited use Prohibited use 6 6 Warning to check the wheel nuts Warning to check the wheel nuts 7 7 Hydraulic emergency knob Joystick version...

Page 49: ...e fastened while driving Plate with yellow background black graphic Plate with yellow background black graphic This symbol indicates the fixing point for the ringbolt to lift the truck This symbol ind...

Page 50: ...technician after putting the truck into operation and contains the following information operation and contains the following information The wheel nuts must be tightened in accordance with the follow...

Page 51: ...a malfunction in the hydraulic system Plate with yellow background and black graphic Plate with yellow background and black graphic 2 3 TRUCK SAFETY 2 3 TRUCK SAFETY The truck has been designed to pro...

Page 52: ...er to the m the motors otors when the hand brake is applied when the hand brake is applied 2 3 c Operation sequence control 2 3 c Operation sequence control The The elect electronic ronic syst system...

Page 53: ...ECH CHNI NICA CAL D L DAT ATA F A FOR OR 3 3 WH WHEE EELE LED T D TRU RUCK CK WI WITH TH A A CARRYING CAPACITY OF 1500kg CARRYING CAPACITY OF 1500kg 4 4 3 3 4 4 TE TECH CHNI NICA CAL D L DAT ATA F A F...

Page 54: ...4 20 TRUCKS 4 20 TRUCKS 13 13 3 1 3 14 4 FEA FEATUR TURES ES OF A OF ALTE LTERNA RNATIV TIVE MA E MASTS STS 14 14 3 3 1 15 5 S SL LO OP PE ES S 16 16 3 3 16 16 TI TIRE IN RE INFL FLAT ATIO ION PRE N...

Page 55: ...n Technical data Truck identification h h 4 4 h h 6 6 c c h h 1 1 h h 3 3 3 3 1 1 OVE OVERA RALL D LL DIM IMEN ENSI SION ONS OF S OF 3 12 3 15 3 15 H 3 18 3 20 TRUCKS 3 12 3 15 3 15 H 3 18 3 20 TRUCKS...

Page 56: ...OM0063 OM0063 h h 7 7 h h 1 1 0 0 m m 2 2 y y l2 l2 l1 l1 x x m m 1 1 l l s s h h 2 2 Q Q e e b b 1 1 0 0 b b 3 3 b b 1 1 a 2 a 2 Ast Ast a 2 a 2 W Wa a b b 1 1 1 1 https www forkliftpdfmanuals com...

Page 57: ...us s 3 3 2 2 F Fr ro on nt t T Ty yre res s S Si iz ze e 3 3 3 3 R Re ea ar T r Ty yr re es S s Si iz ze e 3 3 5 5 Ty Tyre res N s Num umbe ber of F r of Fro ront R nt Rea ear Ty r Tyre res x d s x dr...

Page 58: ...6 6 1 1 D Dr ri iv ve e M Mo ot to or r P Po ow we er r S S2 2 6 60 0 m mi in n k kW W 6 6 2 2 L Li if ft ti in ng g M Mo ot to or r P Po ow we er r S S3 3 1 15 5 k kW W 6 3 6 3 Bat Battery tery in i...

Page 59: ...ry yc ce en nt te er r D Di is st ta an nc ce e c c m mm m 1 1 8 8 D Di is st ta an nc ce e o of f t th he e F Fo or rk k A Ar rm ms s P Pl la an ne e f fr ro om m t th he e F Fr ro on nt t A Ax xl le...

Page 60: ...la ad de en n N N 5 5 7 7 G Gr ra ad de ea ab bi il li it ty y S S2 2 3 30 0 m mi in n l la ad de en n u un nl la ad de en n 5 5 8 8 M Ma ax xi im mu um m G Gr ra ad de ea ab bi il li it ty y S S2 2 5...

Page 61: ...identification 3 4 TECHNICAL DATA FOR 3 WHEELED TRUCK 3 4 TECHNICAL DATA FOR 3 WHEELED TRUCK WITH A CARRYING CAPACITY OF 1500kg H WITH A CARRYING CAPACITY OF 1500kg H 1 3 1 3 Typ Type of dri e of dri...

Page 62: ...de en n m m s s 5 5 5 5 D Dr ra aw wb ba ar r P Pu ul ll l T Tr ra ac ct ti iv ve e E Ef ff fo or rt t S S2 2 6 60 0 m mi in n l la ad de en n u un nl la ad de en n N N 5 5 6 6 M Ma ax xi im mu um m...

Page 63: ...500Ah 780 5 Kg 13 13 Optional batteries capacity weight Optional batteries capacity weight 575Ah 915 5 Kg 625Ah 930 5 Kg 575Ah 915 5 Kg 625Ah 930 5 Kg The values indicated are for informational purpos...

Page 64: ...m 4 3 4 36 6 Tur Turnin ning Poi g Point Min nt Minimu imum Dis m Distan tance fro ce from the Tru m the Truck Ce ck Cente nter Line r Line b b13 13 mm mm 5 5 1 1 D Dr ri iv ve e S Sp pe ee ed d l la...

Page 65: ...kollan vulkollan 9 9 1150 5 1150 5 mm mm with with tyres tyres 200 50 10 200 50 10 and and 1002mm 1002mm with 18x5x12 with 18x5x12 1 1 8 8 vulkollan vulkollan 10 with integraded side shift 980 mm 10 w...

Page 66: ...m1 1 mm mm 4 32 4 32 Chas Chassis G sis Groun round Cle d Cleara arance l nce laden aden mid middle o dle of the c f the chass hassis is m m2 2 mm mm 4 33 4 33 Aisl Aisle Wi e Width dth with with Pal...

Page 67: ...ith tyres tyres 200 50 10 200 50 10 and and 875mm 875mm with with 18x5x12 18x5x12 1 1 8 8 vulkollan vulkollan 9 9 1150 5 1150 5 mm mm with with tyres tyres 200 50 10 200 50 10 and and 1002mm 1002mm wi...

Page 68: ...1 0 0 m m 2 2 y y l2 l2 l1 l1 m m 1 1 x x s s l l Q Q C C h h 2 2 h h 1 1 h h 3 3 3 3 7 7 OVE OVERA RALL LL DI DIMEN MENSIO SIONS NS OF 4 15 4 15 H 4 18 4 20 TRUCKS OF 4 15 4 15 H 4 18 4 20 TRUCKS htt...

Page 69: ...3 8 3 8 OM0064 OM0064 b b 1 1 1 1 a 2 a 2 W Wa a Ast Ast a 2 a 2 e e b b 1 1 3 3 b b 1 1 0 0 b b 3 3 b b 1 1 https www forkliftpdfmanuals com...

Page 70: ...mm mm 4 4 5 5 Ma Mast st Ma Maxi ximu mum Ov m Over eral all H l Hei eigh ght t h h4 4 mm mm 4 4 7 7 Ov Over erhe head ad Gu Guar ard H d Hei eigh ght t h h6 6 mm mm 4 4 8 8 S Se ea at t H He ei ig g...

Page 71: ...ch hm me en nt ts s m ma ax x a av va ai il la ab bl le e l l m mi in n 8 8 4 4 N No oi is se e a at t O Op pe er ra at to or r s s E Ea ar r d dB B A A 8 8 5 5 Dr Draw awba bar r Mo Mode dell ll T T...

Page 72: ...k W Wi id dth th b b10 10 mm mm 3 3 7 7 R Re ea ar t r tr ra ac ck W k Wi id dt th h b b11 11 mm mm 4 4 1 1 L Li if ft ti in ng g A As ss se em mb bl ly y T Ti il lt ti in ng g f fo or rw wa ar rd d...

Page 73: ...t ti io on n A Ac cc co or rd di in ng g t to o V VD DI I C Cy yc cl le e k kW Wh h h h 8 8 1 1 D Dr ri iv ve C e Co on nt tro rol T l Typ ype e 8 8 2 2 S Se er rv vi ic ce e P Pr re es ss su ur re e...

Page 74: ...P c PN N Pn Pneu eus s 3 3 2 2 F Fro ron nt t T Ty yr re es s S Si iz ze e 3 3 3 3 R Re ea ar T r Ty yr re es s S Si iz ze e 3 3 5 5 Ty Tyre res N s Num umbe ber of F r of Fro ront R nt Rea ear Ty r...

Page 75: ...Dr ri iv ve e M Mo ot to or r P Po ow we er r S S2 2 6 60 0 m mi in n k kW W 6 6 2 2 L Li if ft ti in ng g M Mo ot to or r P Po ow we er r S S3 3 1 15 5 k kW W 6 3 6 3 Bat Batter tery i y in n Com Com...

Page 76: ...1 8 8 D Di is st ta an nc ce e o of f t th he e F Fo or rk k A Ar rm ms s P Pl la an ne e f fr ro om m t th he e F Fr ro on nt t A Ax xl le e x x m mm m 1 1 9 9 W Wh he ee el l B Ba as se e y y m mm m...

Page 77: ...n l la ad de en n u un nl la ad de en n 5 5 8 8 M Ma ax xi im mu um m G Gr ra ad de ea ab bi il li it ty y S S2 2 5 5 m mi in n l la ad de en n u un nl la ad de en n 5 5 9 9 A Ac cc ce el le er ra at...

Page 78: ...09 5 Kg 460Ah 765 5 Kg 500Ah 780 5 Kg 400Ah 709 5 Kg 460Ah 765 5 Kg 500Ah 780 5 Kg 15 15 Optional batteries capacity weight Optional batteries capacity weight 575Ah 915 5 Kg 625Ah 930 5 Kg 575Ah 915 5...

Page 79: ...15x4 5 8 12p r 18x5x12 18x5x12 1 1 8 8 SX DX TX SX DX TX 15x4 5 8 15x4 5 8 S E S E white white 1 18 8x x7 7 8 8 S SX X D DX X 1 15 5x x4 4 5 5 8 8 1 18 8x x7 7 8 8 1 16 6p p r r S SX X D DX X 15x4 5...

Page 80: ...t Height Lift Height h3 h3 mm mm 3 33 33 30 0 3 36 63 30 0 4 40 03 30 0 4 45 53 30 0 5 50 03 30 0 Minimum Overall Height Minimum Overall Height h1 h1 mm mm 2 22 21 10 2 0 23 36 60 0 2 25 56 60 0 2 28...

Page 81: ...5 5 51 12 25 5 5 56 62 25 5 Free Lift Free Lift h2 h2 mm mm 1 15 50 0 1 15 50 0 1 15 50 0 1 15 50 0 1 15 50 0 carriage carriage 4 ROLLERS 4 ROLLERS 3 18 4 18 3 18 4 18 fork fork carriage carriage 6 R...

Page 82: ...l Height Maximum Overall Height h4 h4 mm mm 3 35 54 45 5 3 38 84 45 5 4 41 14 45 5 4 45 54 45 5 Free Lift Free Lift h2 h2 mm mm 1 14 45 55 5 1 16 60 05 5 1 17 75 55 5 1 19 95 55 5 fork fork carriage c...

Page 83: ...rall Height h1 h1 mm mm 2 20 06 60 2 0 21 16 60 0 2 23 31 10 0 2 24 46 60 0 Maximum Overall Height Maximum Overall Height h4 h4 mm mm 5 50 05 55 5 5 53 35 55 5 5 58 80 05 5 6 62 25 55 5 Free Lift Free...

Page 84: ...3 15 3 15 Technical data Truck identification Technical data Truck identification https www forkliftpdfmanuals com...

Page 85: ...15 4 15 H 4 15 4 15 H S E S PNS S E S PNS 3 36 60 0 8 8 5 5 1 13 3 0 0 1 13 35 5 1 12 2 5 5 1 19 9 0 0 3 18 4 18 3 18 4 18 S E S PNS S E S PNS 3 36 60 0 7 7 5 5 1 12 2 Climbable slope Climbable slope...

Page 86: ...t th he e o op pe er ra at to or r s s s se ea at t L Lpaz paz 69 8 db A 69 8 db A U Un nc ce er rt ta ai in nt ty y f fa ac ct to or r k k pa pa 4 4 db A db A The above value has been measured accord...

Page 87: ...OMINALE PORTATA NOMINALE CAPACITE NOMINALE RATED CAPACITY NENN TRAGFAEHIGKEIT RATED CAPACITY NENN TRAGFAEHIGKEIT kg kg MATRICOLA N MATRICOLA N DE SERIE DE SERIE SERIALN SERIALN FABRIKNUMMER FABRIKNUMM...

Page 88: ...ENTS SANS EQUIPEMENTS OHNE ANBAUGERAET OHNE ANBAUGERAET PORTATE A MONTANTI VERTICALI Kg PORTATE A MONTANTI VERTICALI Kg CAPACITES A MAT VERTICAL Kg CAPACITES A MAT VERTICAL Kg CAPACITIES WITH VERTICAL...

Page 89: ...Technical data Truck identification Technical data Truck identification 3 19 f 3 19 f 3 19 b Chassis marking 3 19 b Chassis marking https www forkliftpdfmanuals com...

Page 90: ...RAZIONE BATTERIE DE TRACTION BATTERIA DI TRAZIONE BATTERIE DE TRACTION TRACTION BATTERY ANTRIEBS BATTERIE TRACTION BATTERY ANTRIEBS BATTERIE V V MASSA MASSE MASSA MASSE WEIGHT GEWICHT WEIGHT GEWICHT M...

Page 91: ...DE LEVEE mm HAUTEUR DE LEVEE mm LIFT HEIGHT mm LIFT HEIGHT mm HUBHOEHE mm HUBHOEHE mm A A B B C C D D E E F F G G OM0520 OM0520 3 19 d Carrying capacity plate 3 19 d Carrying capacity plate The follo...

Page 92: ...0 5DAPI 5DAPI GL5 GL5 SAE 80 W 90 SAE 80 W 90 INGRASSAGGI INGRASSAGGI GRAISSAGES GRAISSAGES GREASELUBRICATION GREASELUBRICATION EINFETTEN EINFETTEN TUTELAMR2 TUTELAMR2 FLITALIA FLITALIA Grasso al sapo...

Page 93: ...plete with mast If the truck is bigger than complete with mast If the truck is bigger than the permissible limits it must the permissible limits it must be disassembled be disassembled and reassembled...

Page 94: ...llow the instructions below to lift the truck truck DANGER DANGER Use a crane that is big enough to handle the weight of the truck indicated on the Use a crane that is big enough to handle the weight...

Page 95: ...ide de throug through the h the upper upper cros crossbar sbar 4 o 4 of the f the fixed fixed upright of the mast upright of the mast Attac Attach the h the ends ends of the of the cabl cables to es t...

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Page 97: ...M0076 Technical data Truck identification Technical data Truck identification M MO OD DE EL L V Vo ol lt ta ag ge e C Ca ap pa ac ci it ty y W We ei ig gh ht t 3 21 BATTERIES 3 21 BATTERIES https www...

Page 98: ...3 37 75 5 5 59 90 0 4 40 00 0 4 42 20 0 7 70 09 9 4 46 60 0 7 76 65 5 4 48 80 0 7 78 80 0 5 50 00 0 7 78 80 0 5 50 00 0 5 52 25 5 8 85 53 3 5 57 75 5 9 91 15 5 load capacity 1200 kg load capacity 1200...

Page 99: ...0 0 ATTENTION ATTENTION THE BATTERY MINIMUM WEIGHT SHALL BE ENSURED THE BATTERY MINIMUM WEIGHT SHALL BE ENSURED load capacity 1800 kg load capacity 1800 kg 48 48 Truck information Truck information Ch...

Page 100: ...start switch Stop start switch 6 6 4 2 b 4 2 b Optional acces Optional accessories buttons sories buttons 6 6 4 2 c 4 2 c Emergency Emergency stop stop button button 7 7 4 2 d 4 2 d Hydraulic Hydraul...

Page 101: ...l 13 13 4 2 o 4 2 o Steering wheel adjustment Steering wheel adjustment 14 14 4 2 p 4 2 p Seat Seat adjustment adjustment 14 14 4 2 q 4 2 q Safety Safety belt belt 15 15 4 3 4 3 MULTIFUNCTIO MULTIFUNC...

Page 102: ...I I S S 3 3 4 4 5 5 2 2 D D 4 1 a Overall front view 4 1 a Overall front view https www forkliftpdfmanuals com...

Page 103: ...nt t w wh he ee el ls s 4 4 S Se ea at t 5 5 P Pr ro ot te ec ct ti iv ve e r ro oo of f 6 6 T Ti il lt ti in ng g c cy yl li in nd de er rs s A A F Fr ro on nt t D D R Ri ig gh ht t I I B Ba ac ck k...

Page 104: ...A A S S 3 3 5 5 6 6 7 7 8 8 11 11 4 1 b Overall rear view 4 1 b Overall rear view https www forkliftpdfmanuals com...

Page 105: ...e r ro oo of f 6 6 M Ma as st t 7 7 S St te ee er ri in ng g w wh he ee el l 8 8 C Co on nt tr ro ol l p pa an ne el l 9 9 B Ba at tt te er ry y c co om mp pa ar rt tm me en nt t 10 10 D De et ta ac c...

Page 106: ...Truck information Truck information 3 3 4 1 c Internal view 4 1 c Internal view https www forkliftpdfmanuals com...

Page 107: ...1 2 2 OM0079 OM0079 1 1 B Ba at tt te er ry y 2 2 E El le ec ct tr ro on ni ic c s sy ys st te em m 3 3 B Ba at tt te er ry p y pl lu ug a g an nd s d so oc ck ke et t https www forkliftpdfmanuals co...

Page 108: ...ruck information Truck information 6 6 7 7 8 8 9 9 10 10 1 1 11 11 12 12 6 6 9 9 10 10 7 7 11 11 4 1 d Overall view of the control panel 4 1 d Overall view of the control panel https www forkliftpdfma...