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SAFETY PRECAUTIONS

Please familiarize yourself with the following information for preventing damage to your air compressor unit and 
injury to the operator and/or property damage.

ELECTRICAL HAZARD

Never use the air compressor without connection to a properly grounded outlet with the specifi ed voltage and 
fuse protection. Do not use the compressor in a wet or explosive environment, as the electrical components on the 
compressor are general purpose and the motors are open drip proof. The compressor must be located a minimum of 
20 feet (6.1 metres) from any source of potentially explosive vapours. Never attempt maintenance or adjustment with 
power connected or while the equipment is in operation.

TANK SAFETY VALVE

The safety valve is factory installed to prevent the air receiver from damage should malfunction occur in the pressure 
switch. It is factory set at a specifi c limit for your particular model, and should never be tampered with. Adjustment by 
user will automatically void warranty.

PRESSURE SWITCH

The air compressor switch is set at the factory for optimum performance of your particular model. Never bypass or 
remove this switch as serious damage to equipment or personal injury could result from too high of pressure.

MOTOR AND COMPRESSOR PUMP

Air compressors become hot while in operation. Never touch the motor, compressor pump, and/or discharge tubing while 
in operation or immediately after operation. Touching these areas may cause severe burns. The compressor automatically 
operates while the power is on. Do not come into contact with moving parts. Shut off all power to the unit before 
attempting to repair or maintain the compressor. Never operate the compressor with the belt guard removed.

COMPRESSED AIR CAUTION

Compressed air from the unit may contain poisonous vapours which are not suitable for inhaling and could be 
harmful to your health. Never directly inhale compressed air produced by the compressor. Always use proper fi ltration, 
carbon monoxide monitor and quality tested air for breathing applications from a compressor. Ensure your breathing 
apparatus meets NIOSH and OSHA requirements. Always wear proper safety equipment while using compressed air.

AIR RECEIVER

Over pressurizing the air receiver could cause an explosion or rupture. To protect from over pressurizing a factory 
preset safety valve is included. Do not remove, make adjustments or substitutions for this valve. Occasionally pull the 
ring on the valve to make sure that the valve operates freely. If the valve does not operate freely, it must be replaced.

Never weld to, drill, or change the air receiver in any way. If any of the above conditions are changed or tampered with 
this may result in voiding of the manufacturer’s warranty.

GENERAL DESCRIPTION OF AIR COMPRESSOR

To compress air, the piston moves up and down in the cylinder. During the downstroke, air is drawn in through the 
inlet valve. The discharge valve remains closed. During the upstroke of the piston, air is compressed. The inlet valve 
closes and compressed air is forced out through the discharge valve, through the discharge tube, through the check 
valve and into the air receiver. Working air is not available until the compressor has raised the air receiver pressure 
above the requirement at the air service connection. The air inlet fi lter openings must be kept clear of obstructions.

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Summary of Contents for TK-5080V

Page 1: ..._______________________________________________________ i e TK 5080V Located on Base of Air Receiver or Air Receiver White Label UNIT SERIAL MFG NUMBER ________________________________________________...

Page 2: ...Cover SAFETY PRECAUTIONS pg 1 GENERAL DESCRIPTION OF AIR COMPRESSOR pg 1 INSPECTION OF AIR COMPRESSOR pg 2 GENERAL REQUIREMENTS pg 2 INSTALLATION MECHANICAL pg 2 INSTALLATION ELECTRICAL pg 2 3 COMPRES...

Page 3: ...with moving parts Shut off all power to the unit before attempting to repair or maintain the compressor Never operate the compressor with the belt guard removed COMPRESSED AIR CAUTION Compressed air f...

Page 4: ...r should be located 12 to 18 inches away from walls or any other obstruction that would interfere with the air ow through the pump ywheel If possible the air compressor should be located in a separate...

Page 5: ...pressure switch cut in cut out has been preset at the factory Do not tamper with the settings Consult your local distributor or service centre should the switch not be operating properly PUMP ROTATIO...

Page 6: ...mum of twenty minutes in this no load condition to lubricate bearings and pistons 11 After running the compressor unit for twenty minutes close the ball valve and allow the unit to reach maximum opera...

Page 7: ...f problem persists replace pressure switch 2 Replace safety valve Intercooler Safety Valve Releasing On Air Compressor Pump 1 Dirty or defective high pressure intake or exhaust valves 2 Intercooler cl...

Page 8: ...icient Air 1 Restricted air filter 2 Loose V belt 3 Pump valves or tank check valve leaking sticking or carbon build up 4 Air leaks in the system 5 Undersized unit for air requirements 1 Clean or repl...

Page 9: ...ean repair or replace Check Valve Water in Air Receiver 1 Condensation in the air receiver 1 Drain daily or install an automatic drain Seized Compressor Pump Flywheel Will Not Turn Freely 1 Started wi...

Page 10: ...8 MAINTENANCE LOG CHART Maintenance carried out must be registered here below Please refer to page 4 for proper Preventative Maintenance Procedures...

Page 11: ...9 MAINTENANCE LOG CHART...

Page 12: ...Compressor Oil Compressor Pumps Desiccant Air Dryers Electric Motors Electronic Auto Drains Filter Elements Filter Regulators Lubricators Flex Hose Connectors Gauges Magnetic Starters Oil Monitors Oi...

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