Omegasonics OMG-5036FSE, Operation & Instruction Manual

Page 1: ...1 Omegasonics Ultrasonic Cleaning Equipment Operation Instruction Manual Fire Service Equipment Pro Model OMG 5036FSE 240 VAC 50 60 Hz Read all instructions thoroughly before operating this equipment...

Page 2: ...10 Machine Operation 10 General Cleaning 11 Specific Cleaning Procedures 12 PPE Helmets 12 Waterproof Flashlights 12 Cylinders 12 Packs 13 SCBA Helmets 13 Equipment Maintenance 14 General 14 Tank Drai...

Page 3: ...d cleaning speed and consistency when compared with simple soaking or immersion with agitation Additionally the bubbles are small enough to penetrate even microscopic crevices cleaning them thoroughly...

Page 4: ...hat contain any strong acids i e hydrochloric sulfuric or muriatic acid These chemicals will cause permanent damage to the stainless steel welds Due to the heated liquid in the tank use baskets tongs...

Page 5: ...int of the spray bar This liquid volume does not include the liquid in the pump filter system Use this volume for calculating the amount of detergent you will use Note About Water The quality of your...

Page 6: ...t side of the lid towards yourself and close the lid over the tank to maximize insulation efficiency Set digital timer and temperature controls The OMG 5036FSE utilizes 2 900 Watt built in silicone he...

Page 7: ...ect the life of the motor contactor AT ALM 2 Omegasonics use only Return Key Operation The temperature controller is factory set at 120 F To change the Set Value lightly press the up arrow key to incr...

Page 8: ...ay The ultrasound is factory set to 15 00 minutes To adjust the preset value press the blue keys Press the up arrow key to increase or down arrow key to decrease Left most blue key corresponds to 10 m...

Page 9: ...primary secondary and spray the filtered water back into the wash tank through the spray bar The pump and heat circuits can be operated simultaneously However the pump will not operate while the ultra...

Page 10: ...to the ON position The selector switch will spring back to the center position Before cleaning your first batch of items operate the ultrasound for fifteen 15 minutes This process is called degassing...

Page 11: ...ld not exceed thirty percent 30 of the total tank volume Once the timer has been set activate the ultrasound by switching SONICS to ON Cleaning times will vary depending on the temperature of the solu...

Page 12: ...Place the flashlight s in the basket and add a lid to the basket to keep the flashlight s from floating Submerge the basket into the bath and clean for 10 minutes After the cycle has completed inspect...

Page 13: ...basket again and run for another 10 minutes Once completed remove the basket from the bath and rinse thoroughly SCBA Masks In the ultrasonic bath preheat 1 part Omega AquaClean with 10 parts clean wat...

Page 14: ...he inside of the tank with a clean soft cloth Do not use steel wool cleaning pads as they are too abrasive and will scratch the tank surface Rinse the tank again If the tank will not be used for a lon...

Page 15: ...clockwise the two 2 large blue filter cartridge holders The cartridges will be full of water Pour the water out of the cartridges and remove the filters Be careful not to lose the rubber O ring gasket...

Page 16: ...re the responsibility of the user This warranty does not include damage or product failure which results from cavitation erosion misuse abuse or transportation damage This warranty is limited to the o...

Page 17: ...p and water is in the tank to the middle of the spray bar a Unplug the machine from the facility power supply b Remove upper panel located on the right end of the machine c Look for the ice cube relay...

Page 18: ...minutes to see if water moves through spray bar f If you have water flow the filters are clogged and must be replaced 5 If you are using stainless steel reusable filters follow 5a 5g a Clean outside o...

Page 19: ...charcoal white they must be replaced 5 Call Omegasonics to order new heat blanket s Pump is causing the circuit breaker to trip 1 Likely cause is a faulty or shorted motor 2 The timer could also be sh...

Page 20: ...vates 9 If the answer is YES the generator is the likely cause 10 If the answer is NO can you manually push in the coil to activate the ultrasound a NOTE Use an insulated screwdriver to push in the ce...

Page 21: ...21 Float Sensor Heat Sonics Power Circuit Ice Cube Relay Contactor Contactor Contactor Breaker...

Page 22: ...Timer Digital Temperature Controller Digital Temp 3 Position Selector Sonics Switch 3 Position Selector 2 Position Selector Heat and Pump Switch 2 Position Selector Power Button Push Button Motor Con...

Page 23: ...nts Each cleaning agent has a unique cleaning specialty and use Some of the products are as follows Omega Aqua Clean LPH A reduced pH solution designed to meet NFPA1851 guidelines It is safe on all su...

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