Omegasonics RESTORATION PRO, Operation & Instruction Manual

Page 1: ...1 Omegasonics Ultrasonic Cleaning Equipment Operation Instruction Manual OMEGASONICS RESTORATION PRO Model OMG 5224UW 240 VAC 50 60 Hz Read all instructions thoroughly before operating this equipment...

Page 2: ...pecific Cleaning Procedures 13 Aluminum Housings 13 Cylinder Heads 13 Electrical Components 14 Carburetors 14 Plastic Injection Molds 15 Pistons 15 DVR Cable Box 16 PPE Helmets 16 Metal Parts 17 Saw B...

Page 3: ...d cleaning speed and consistency when compared with simple soaking or immersion with agitation Additionally the bubbles are small enough to penetrate even microscopic crevices cleaning them thoroughly...

Page 4: ...hat contain any strong acids i e hydrochloric sulfuric or muriatic acid These chemicals will cause permanent damage to the stainless steel welds Due to the heated liquid in the tank use baskets tongs...

Page 5: ...ld be at least 10 apart Having a heated deionized water source at the unit or an adjacent sink is a benefit when rinsing electrical electronic contents or contents that would show water spots General...

Page 6: ...the water level is at the midpoint of the spray bar This liquid volume does not include the liquid in the pump filter system Use this volume for calculating the amount of detergent you will use Note...

Page 7: ...ht side of the lid towards yourself and close the lid over the tank to maximize insulation efficiency Set digital timer and temperature controls The OMG 5224 utilizes 3 900 Watt built in silicone heat...

Page 8: ...ect the life of the motor contactor AT ALM 2 Omegasonics use only Return Key Operation The temperature controller is factory set at 150 F To change the Set Value lightly press the up arrow key to incr...

Page 9: ...ay The ultrasound is factory set to 15 00 minutes To adjust the preset value press the blue keys Press the up arrow key to increase or down arrow key to decrease Left most blue key corresponds to 10 m...

Page 10: ...oing so would decrease the cavitation cleaning effects of the ultrasound How often you use the pump is dependent on what is being cleaned and the state of the water i e if the items are oily then the...

Page 11: ...to the ON position The selector switch will spring back to the center position Before cleaning your first batch of items operate the ultrasound for fifteen 15 minutes This process is called degassing...

Page 12: ...been set activate the ultrasound by switching SONICS to ON Cleaning times will vary depending on the temperature of the solution the number of parts to be cleaned the amount of contamination and the...

Page 13: ...Clean the parts for another 2 5 minutes When completed rinse the parts with clean hot water that is 125 F Blow off excess moisture using compressed air or a hot air blower Cylinder Heads In the ultra...

Page 14: ...e with free flowing de ionized water Blow off excess water with compressed air Place a bowl of 1 part Omega Deodorizer and 1 part clean water at the bottom of the drying chamber and dry the electronic...

Page 15: ...he same temperature as the cleaning bath Blow off with compressed air Due to the heat of the metal after being removed from the bath it will dry quickly on its own flash dry NOTE Failure to completely...

Page 16: ...complete remove residue with spray wand Submerge the box into the ultrasonic tank and clean for 1 minute Rinse thoroughly with de ionized water Use compressed air to remove excess moisture Dry for 10...

Page 17: ...150 F Blow off the excess water using compressed air Due to the heat of the metal after being removed from the bath it will dry quickly on its own flash dry Saw Blades In the ultrasonic bath preheat 1...

Page 18: ...If the stock is synthetic it can be cleaned with the other metal parts If it is wooden use a basket to submerge it into the bath and clean for 1 2 minutes Using a basket submerge the components into...

Page 19: ...he inside of the tank with a clean soft cloth Do not use steel wool cleaning pads as they are too abrasive and will scratch the tank surface Rinse the tank again If the tank will not be used for a lon...

Page 20: ...ew filter s and re install the cartridges The 50 Micron Polycarbonate Filter is the primary filter and is located on the right side of the filtration unit The Carbon Filter is the secondary oil filter...

Page 21: ...re the responsibility of the user This warranty does not include damage or product failure which results from cavitation erosion misuse abuse or transportation damage This warranty is limited to the o...

Page 22: ...p and water is in the tank to the middle of the spray bar a Unplug the machine from the facility power supply b Remove upper panel located on the right end of the machine c Look for the ice cube relay...

Page 23: ...minutes to see if water moves through spray bar f If you have water flow the filters are clogged and must be replaced 5 If you are using stainless steel reusable filters follow 5a 5g a Clean outside o...

Page 24: ...charcoal white they must be replaced 5 Call Omegasonics to order new heat blanket s Pump is causing the circuit breaker to trip 1 Likely cause is a faulty or shorted motor 2 The timer could also be sh...

Page 25: ...vates 9 If the answer is YES the generator is the likely cause 10 If the answer is NO can you manually push in the coil to activate the ultrasound a NOTE Use an insulated screwdriver to push in the ce...

Page 26: ...26 Float Sensor Heat Sonics Power Circuit Ice Cube Relay Contactor Contactor Contactor Breaker...

Page 27: ...Digital Temperature Controller Digital Temp 3 Position Selector Sonics Switch 3 Position Selector 2 Position Selector Heat and Pump Switch 2 Position Selector Power Button Push Button Motor Contactor...

Page 28: ...heat scale and mineral deposits from a variety of metals Excellent when used in an ultrasonic tank to remove rust from metal components exposed to extreme moisture and water Effectively used to remove...

Page 29: ...ood quality rust inhibitors OmegaZyme Ideal for industrial applications cleaning oil and grease from aluminum stainless steel and titanium parts Does not remove carbon Will cause cast iron and cold ro...

Page 30: ......