Omer Tripark 25, Installation Manual

Page 1: ...VENEZIA Italy Tel 39 041 5700303 Fax 39 041 5700273 Numero verde 800 017745 E Mail info omerlift com www omerlift com INSTALLATION MANUAL ITRIP250092D Capacity 2500 Kg for each platform Noise emission...

Page 2: ...tructions 10 9 INSTALLATION PROCEDURE 11 Column 11 STOP microswitches FC2SX FC2DX 13 Lower platform guides 17 Central lower cross brace 18 Torsion bar 19 Upper platform guides 21 Upper central cross b...

Page 3: ...operation an event of an electrical nature could arise leading to injury or damage DANGER OF PINCHING Indicates that during installation or transport of system components suitable lift equipment must...

Page 4: ...stomer requirements in the User s Manual The platform complies with the certification issued by O ME R only if the installation site meets the indicated requirements 3 Scope and content This manual de...

Page 5: ...st always be worn while in the yard EAR PROTECTION Must always be worn while using noisy equipment SAFETY GOGGLES GLASSES Must always be worn while in the yard 5 Preparation of the yard 5 1 Work to be...

Page 6: ...shaft complies with the available drawings 6 Equipment In addition to the standard equipment the following are required for installation SERIES OF SOCKET WRENCHES SERIES OF FLAT AND PHILIPS HEAD SCREW...

Page 7: ...t being moved When a wooden crate is not used the unit is packaged in plasticized Pluriboll sheet to protect the components FOLLOW THE INSTRUCTIONS BELOW protect the electrical control box from the we...

Page 8: ...0 1200 B PLATFORM CONNECTION SHOULDER TORSION BAR UPPER OMEGA CONNECTION 1 2700 800 500 400 C SLATS UPPER PLATFORM 1 2100 600 300 150 D SLATS LOWER PLATFORM 1 2200 600 300 150 E LOWER SHOULDER PLATFOR...

Page 9: ...DATION Tamped THICKNESS OF CONCRETE 20 cm CONCRETE RESISTANCE CLASS C 25 IMPROVED ADHERENCE STEEL GIRDERS Type FeB 44 K REINFORCEMENT GIRDERS FOR LARGE SURFACES Electrowelded mesh REINFORCEMENT GIRDER...

Page 10: ...icated cable gland and the electric panel must be carefully closed to assure the envisaged IP 54 protection Only connect the machine to type approved sockets with an earth cable of proven efficiency P...

Page 11: ...Pagina 11 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 11 9 Installation procedure 1 Column Position the columns on ground Fix TYPE Q ty Torque Nm SCREW M16x60 8 198 WASHER M16 16 NUT M16 8...

Page 12: ...Pagina 12 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 12 2 Fix pipes joints...

Page 13: ...agina 13 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 13 3 Install STOP microswitches FC2SX FC2DX A TYPE Q ty Torque Nm SCREWS TCEI M4x16 2x2 2 78 FC2DX FC2SX A Pass the cable on the upper crosspiece...

Page 14: ...Pagina 14 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 14 3 Install a column spacer temporarily central cross brace Place the machine in vertical position Remove temporary spacer SX DX...

Page 15: ...Pagina 15 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 15 5 Fix only 1 anchor of 1st column A TYPE Q ty CHEMICAL ANCHORS M16X125 1 A...

Page 16: ...Pagina 16 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 16 6 Remove screws and brackets for transportation...

Page 17: ...Pagina 17 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 17 7 Lower platform guides Fix TYPE Q ty Torque Nm SCREW M16x60 4 198 WASHER M16 8 NUT M16 Selflocking 4...

Page 18: ...Pagina 18 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 18 8 Central lower cross brace Insert and fix TYPE Q ty Torque Nm SCREW TE M16x70 8 198 WASHER M16 16 NUT M16 Selflocking 8...

Page 19: ...Pagina 19 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 19 9 Torsion bar Insert torsion bar Insert right and left safety locks TYPE Q ty Torque Nm SCREW M16x70 4 198 NUT M16 Selflocking 4...

Page 20: ...entral cover 2 slats 7 1 3 rear head TYPE Q ty Torque Nm SCREW TE M8x35 4 23 WASHER M8 8 NUT M8 Selflocking 4 4 front tip TYPE Q ty Torque Nm SCREW TE M8x35 6 23 WASHER M8 12 NUT M8 Selflocking 6 5 th...

Page 21: ...Pagina 21 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 21 11 Upper platform guides Insert right and left guides TYPE Q ty Torque Nm SCREW M16x70 12 198 WASHER M16 24 NUT M16 Selflocking 12...

Page 22: ...Pagina 22 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 22 12 Upper central cross brace TYPE Q ty Torque Nm SCREW TE M16x70 8 198 WASHER M16 16 NUT M16 Selflocking 16 Move up and down the platform...

Page 23: ...rder below 1 cover C 2 6 slats D 2 with bar DB 3 a Rear head T TYPE Q ty Torque Nm SCREW M8x35 4 23 WASHER M8 8 NUT M8 Selflocking 4 b Front tip P TYPE Q ty Torque Nm SCREW M8x35 6 23 WASHER M8 12 NUT...

Page 24: ...na 24 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 24 14 Installation of upper torsion bar 1 Right TYPE Q ty SCREW M16x70 4 NUT M16 Selflocking 4 2 Left ATTENTION Alignment of the mechanical locks te...

Page 25: ...all Magnet check microswitch FCSX e FCDX and Magnets M2 ATTENTION Adjust the position of the FCSX and FCDX to allow the mechanical ratchet to open completely TYPE Q ty Torque Nm 5 WASHER M4 6 6 SCREW...

Page 26: ...Pagina 26 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 26 16 Install brackets B TYPE Q ty Torque Nm SCREW M6x40 2x2 2 78 WASHER M6 4x2 NUT M6 Selflocking 2x2 B SX DX...

Page 27: ...ty Torque Nm SCREW TCEI M5x16 2 5 5 Fix the position of the microswitch to adjust the desired height of the lower platform as show in this diagram Adjust the bracket B so that the bracket D have 1 mm...

Page 28: ...Pagina 28 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 28 18 BYPASS microswitch FCBY2 D TYPE Q ty Torque Nm SCREW TCEI M5x50 2 5 5 NUT M5 Selflocking 2 FCBY2 D...

Page 29: ...OT and reflector CAT on platform FOT TYPE Q ty Torque Nm 2 PHOTOCELL 1 4 SCREW TBEI M8X30 2 23 5 NUT M8 2 6 WASHER M8 4 7 NUT M4 2 8 NUT M5 2 9 SCREW TE M5X12 2 5 5 10 SCREW TCEI M4X20 2 2 78 CAT TYPE...

Page 30: ...20 Installation of lower platform s plastic chain bracket TYPE Q ty Torque Nm SCREW TSPEI M4x20 2x2 2 78 WASHER M4 4x2 NUT M4 2x2 21 Install the plastic chain A TYPE Q ty Torque Nm SCREW TSPEI M4x10...

Page 31: ...connections Warnings for the installation of electric cables between the control unit and lift Wire as follows a Connect to relevant numbers on the terminal board A inside the electrics box Cables fr...

Page 32: ...Pagina 32 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 32...

Page 33: ...Connect hoses with corresponding connectors to the hydraulic unit See Connection of hydraulic unions 24 Lower the system and refill the oil tank Tipo di olio Marca Oil Type Brand Name Viscosit Viscos...

Page 34: ...tube A3 Remove the nut Check that the ogive can turn but does not slide B ON SITE OF INSTALLATION B1 Manually fit the nut B2 Close with wrench as follows 0 5 TURNS for DIAMETER 16 MM 0 75 TURNS for DI...

Page 35: ...1 Access the lift and proceed with the upstroke phase in order to facilitate the levelling process 2 Stop the lift when it reaches a suitable height to be able to work comfortably by locking the mushr...

Page 36: ...ng Carry out 2 complete strokes of the lift Check for proper functioning of gears and torsion bars Return both platforms to the ground Check the perpendicularity between the platforms and the bases Se...

Page 37: ...e installation sequence is as follows 1 Drill a hole 2 Blow out all dust and fragments with compressed air 3 Insert the vial 4 Insert the anchoring substance 5 Wait until gelling has set in trel 6 Wai...

Page 38: ...Pagina 38 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 38 28 Covers Insert the protection covers on the lower platform TYPE Q ty Torque Nm SCREW TCEI M5x20 2x2 5 5 WASHER M5 4x2 NUT M5 2x2 SX DX...

Page 39: ...Pagina 39 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 39 29 Insert the protection covers on the upper platform TYPE Q ty Torque Nm SCREW TCEI M5x25 2x2 5 5 WASHER M5 4x2 SX DX...

Page 40: ...RELIMINARY TRIPARK 25 40 30 Install safety bar Fix the levers to the slats TIPO Q t Coppia di serraggio Nm 7 SCREW M10x45 4 46 10 NUT M10 4 12 NUT M10 Selflocking 4 13 WASHER M10 4 14 WASHER M10 8 BE...

Page 41: ...ws ST 4 8x16 q ty 4 pieces OPEN FRAME CLOSED FRAME ATTENTION Check that the bar moves freely Check that the limit switch if pressed sends the stop signal and that this occurs no more than 30 mm of dis...

Page 42: ...of the sliding blocks 26 OPTIONAL Photocell for height control upper platform A TYPE Q ty Torque Nm SCREW M5x20 5 5 5 WASHER M5 4 NUT M5 selflocking 2 B TYPE Q ty Torque Nm SCREW M4x12 1 2 78 WASHER...

Page 43: ...heck that documentation is on hand see chapter on Safety in the User s Manual After having performed all adjustments and controls run a lift test running it all the way up and down this operation serv...

Page 44: ...to the lowest floor and take the machine OUT OF SERVICE 2 carefully empty all oil from the cylinders and ducts preventing spillage in the area The oil recovered must be disposed of in compliance with...

Page 45: ...Pagina 45 di 45 cod ITRIP250092D PRELIMINARY TRIPARK 25 45...