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Cod. 710.0167.01.00 Rev02 

– 10.2019 

© Copyright 2019 OMI Srl - All rights reserved

 

– 12

 

The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those 

specifically stated within the Company's proposal. Unless responsibility for meeting such performance warranties are limited to specified 
tests, the Company's obligation shall be to correct in the manner and for the period of time provided above. 

THE COMPANY  MAKES NO  OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR 

IMPLIED,  EXCEPT  THAT  OF  TITLE,  AND  ALL  IMPLIED  WARRANTIES  OF  MERCHANTABILITY  AND  FITNESS  FOR  A 
PARTICULAR PURPOSE, ARE HERBY DISCLAIMED. 

Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, 

shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, 
indemnity, strict liability or otherwise with respect to or arising out of such Equipment. 

The Purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its 

intention to do so. Any such use of Equipment will be at Purchaser's sole risk and liability. 

Note that this isOMI standard warranty. Any warranty in force at the time of purchase of the equipment or negotiated as part of the 

purchase order may take precedence over this warranty. 

 

1.  GENERAL INFORMATION 

 

1.1 FUNCTIONAL DESCRIPTION 

OMI refrigerated air dryers remove moisture from compressed air. Moisture is detrimental to pneumatically operated appliances, 

controls, instruments, machinery and tools.  

Compressed air enters the patented aluminum heat exchanger where it is cooled down to the dew point temperature in two different 

stages: In the first air/air sector compressed inlet air is cooled thanks to the colder compressed air coming out counterflow from the 
condensate separator. In the second refrigerant / air sector, compressed air temperature is further lowered to the dew point temperature. 
During this two stages almost all the oil and water vapours contained in compressed air are condensed to liquid and successively be 
separated from the compressed air in the condensate separator and drained out by the automatic drain. At this point the obtained cold 
air re-enters counterflow the initial air / air exchanger and it is reheated by the inlet hot air with the consequence of energy rec overing 
and also reduction of the relative humidity contained in the outflowing air. 

This dryer can be easily installed into various pneumatic systems in which dry air is required or desired. Please refer to Principles 

of Operation for complete operating details. 

 

 

 

The dryer comes provided with all the control, safety and adjustment devices, therefore no auxiliary devices are needed. 

A system overload not exceeding the maximum operative limits can worsen the operational performance of the dryer (high 
dew point), but it will not affect its safety. 

The electric diagram (attachment B) shows the minimum protection degree IP 42. 

 

Improper grounding can result in electrical shock and can cause severe injury or death. 
This product must be connected to a grounded, metallic, permanent wiring system or an equipment-grounding terminal or 
lead on the product. 
All grounding must be performed by a qualified electrician and comply with national and local electrical codes. 
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the 
electric current. 
Ground must be established with a bare grounding wire sized according to the voltage and minimum branch circuit 
requirements.  
Ensure good bare metal contact at all grounding connection points, and ensure all connections are clean and tight.  
Check grounding connections after initial installation and periodically thereafter to ensure good contact and continuity has 
been maintained. 
Check with a qualified electrician or service technician if the grounding instructions are not completely understood, or if in 
doubt as to whether the product is properly grounded. 

 

 

 

This  dryer  is  designed  to  work  only  with  compressed  air.  For  a  different  use,  please  contact  your 
distributor OMI. 

 

 

1.2 USE OF THE MACHINE IN SAFE CONDITIONS 

This  system  has  been  designed  and  manufactured  in  compliance  with  the  European  safety  directive  in  force,  therefore  any 

installation, use and maintenance operations must be performed respecting the instructions contained in this manual. 

Because an air dryer is pressurized and contains rotating parts, the same precautions should be observed as with any piece of 

machinery of this type where carelessness in operation or maintenance could be hazardous to personnel. In addition to obvious safety 
rules that should be followed with this type of machinery, safety precautions as listed below must be observed. 

Summary of Contents for DD36

Page 1: ...67 01 00 Rev02 10 2019 Copyright 2019 OMI Srl All rights reserved 1 11 DIRECT EXPANSION COMPRESSED AIR DRYERS Operators Manual DD36 DD54 DD72 DD108 DD144 DD180 DD216 DD280 DD340 DD500 DD610 DD750 DD10...

Page 2: ......

Page 3: ...discharge parameters programming 6 3 1 3 Anomaly warning 7 3 1 4 Remote signalling alarm 7 3 2 Before start up 7 3 3 Start up 8 4 MAINTENANCE TROUBLESHOOTING AND DISMANTLING 4 1 Maintenance 8 4 2 Trou...

Page 4: ...Cod 710 0167 01 00 Rev02 10 2019 Copyright 2019 OMI Srl All rights reserved...

Page 5: ...r attention to the risk of electric shock Condensate drain point Rotation direction of the fan Pay particular attention to the risk of moving parts Explosion risk Lifting point Don t lift from this po...

Page 6: ...counterflow the initial air air exchanger and it is reheated by the inlet hot air with the consequence of energy recovering and also reduction of the relative humidity contained in the outflowing air...

Page 7: ...mpt to lift heavy objects without proper lifting equipment i e crane hoist slings or fork truck Lifting any unit without proper lifting equipment may cause serious injury Use fork lift channels where...

Page 8: ...ective device to protect the equipment at high temperature from the risk of exceeding the maximum allowable temperature 3 START UP Ensure that the dryer is by passed or there is no load on the cooler...

Page 9: ...LING LEDS DD1300 DISPLAY DESCRIPTION the unit is in ENERGY SAVING mode the unit is ON with low load the unit is ON with normal load the unit is ON with normal high load the unit is ON with high load L...

Page 10: ...disconnect the electrical power before performing any operation on the machine 3 1 2 CONDENSATE DISCHARGE PARAMETERS PROGRAMMING Push the SET key for 10 seconds to enter the parameters configuration...

Page 11: ...d alarms Alarm output ON Refrig Compressor output OFF Fan output ON Drain cycle standard Call your local OMI distributor Note PF1 has priority on all other messages 3 1 4 REMOTE SIGNALING ALARM OPTION...

Page 12: ...N OFF switch to stop the dryer Otherwise wait 10 minutes before switching the dryer on again in order to allow freon pressure to rebalance 4 MAINTENANCE TROUBLESHOOTING AND DECOMMISSIONING 4 1 MAINTEN...

Page 13: ...the condensate drainage system filter mesh Replace the coil of the drainage solenoid valve if burned Clean or replace the drainage solenoid valve if clogged jammed Check the C8 and C9 parameters of th...

Page 14: ...ouble persists replace it Contact our Service Centre to check the gas charge Clog Check if the compressed air inlet outlet is connected properly Check if the connecting tubing is clogged in case proce...

Page 15: ...ctricity supply to the dryer and then affix appropriate warning signs to avoid the machine being reconnected to the electricity mains Please consult the contents and the safety instructions in the rel...

Page 16: ...nts Coefficient z 0 7 Table 5 6 1 Tickness allowance c 0 mm For copper Not required for surfaces in contact with freon EN 14276 1 c 1 mm For carbon steel Manufacturer design code 717 0012 01 00 Essent...

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