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Cod. 710.0138.01.00 Rev04A 

– 03.2017 

© Copyright 2017 OMI Srl - All rights reserved

                  

  11 

– 12

 

Pic.5 
Option: No loss condensate drain (Zero Drain) 

 

 

 

Zero  Drain  is  the  new  electronic  drain  discharger  applicable  to  any 
compressed  air  systems.  It  eliminates  the  condensate  without  wasting 
compressed air. 

Electronic drain discharge starts automatically, without the need of any 
adjustment. The condensate discharge occurs to the use of an electronic 
sensor, which detects the amount of condensate in the integrated water 

collecting tank. The level sensor drives start and duration of the drainage, 
so preventing any wasting of compressed air.  
At the end of installation, put the system under pressure and push the 

TEST  key  repeatedly  to  eliminate  the  air  bubbles  contained  in  the 
discharger inlet fittings. 

 
The  Zero  Drain  unit  is  equipped  with  a  remote  alarm  connection  (dry 
contact, trigged when the drain is in alarm for more than 30 seconds): see 

terminal block diagrams (attachment B) for futher details.

 

 

Maintenance 

 

Zero Drain is equipped with Service Unit, which is recommended to be changed every year to ensure proper working conditions

 

 

 

 

 

 

 

1.

 

Disconnect Dryer from 
electrical supply and 
depressurize to 0 bar. 

 
2.

 

Unscrew and remove the 
electrical connector from the 
service unit. 

 
3.

 

Unscrew 4 screws that holds 
the unit. 

 
4.

 

Remove the Service Unit from 
the drain. 

 
5.

 

Clean the filter mesh. 

 
6.

 

Replace the Service Unit. 

 
7.

 

Screw four screws into 
housing. 

 
8.

 

Connect the electrical 
connector. 

 
9.

 

Connect the dryer  to power 
supply. 

 
10.

 

Pressurize dryer back to 
working pressure. 

 
11.

 

Press TEST button. 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 

 

 

  

 

 

 
Should the discharger not operate correctly, try to act on the TEST key to clean the mesh filter.  
Never remove the discharger body. Should the malfunctioning persist, contact our Customer 
Service. 

 

Before  carrying  out  any  work  on  the  electrical  parts,  make  sure  that  the  main  switch 
interrupts the electricity supply to the dryer  and then affix appropriate warning signs to 
avoid the machine being reconnected to the electricity mains! 

 

 

 

Filter mesh 

Summary of Contents for ED18

Page 1: ...138 01 00 Rev04A 03 2017 Copyright 2017 OMI Srl All rights reserved 1 11 DIRECT EXPANSION COMPRESSED AIR DRYERS Operators Manual ED18 ED24 ED72 ED54 ED108 ED144 ED180 ED225 ED260 ED360 ED480 ED660 ED7...

Page 2: ......

Page 3: ...ion 4 3 START UP 3 1 Control panel 4 3 1 1 Keys function 5 3 1 2 Condensate discharge parameters programming 6 3 1 3 Anomaly warning 6 3 1 4 Remote signalling alarm 7 3 2 Before start up 7 3 3 Start u...

Page 4: ...Cod 710 0138 01 00 Rev04A 03 2017 Copyright 2017 OMI Srl All rights reserved...

Page 5: ...ion to the risk of electric shock Condensate drain point Rotation direction of the fan Pay particular attention to the risk of moving parts Explosion risk Lifting point Don t lift from this point Atte...

Page 6: ...s counterflow the initial air air exchanger and it is reheated by the inlet hot air with the consequence of energy recovering and also reduction of the relative humidity contained in the outflowing ai...

Page 7: ...empt to lift heavy objects without proper lifting equipment i e crane hoist slings or fork truck Lifting any unit without proper lifting equipment may cause serious injury Use fork lift channels where...

Page 8: ...l isolation switch if present The control panel will show the message OFF indicating that the line and control voltages are available Start sequence The dryer will initially start by pressing and hold...

Page 9: ...splayed value of one unit per second during the first 10 seconds than of one unit every 0 1 sec ON OFF Pressed it activates or deactivates the dryer When the dryer is deactivated the display shows OFF...

Page 10: ...R USER IT S FORBIDDEN TO ATTEMPT TO MODIFY THE OTHER CONFIGURATION PARAMETERS OF THE ELECTRONIC CONTROLLER WITHOUT AUTHORIZATION AND COLLABORATION OFOMI S AUTHORIZED DISTRIBUTOR 3 1 3 DISPLAY INDICATI...

Page 11: ...e operations specified below must be performed after the first start up and at each start up after a prolonged inactive period of time due to maintenance operations or any other reason 1 Make sure tha...

Page 12: ...ed YEARLY OR EVERY 2000 HOURS OF OPERATION Check if the flexible tube used for condensate drainage is damaged and replace it if necessary Check if all connecting pipes are properly tightened and fixed...

Page 13: ...1000 Intervention of the high pressure switch Reset the high pressure switch Problems with cabling or with the electronic control board Check the cabling and the electronic control board if the troubl...

Page 14: ...extremely delicate Do not remove the probe from its position In case of any kind of problem please contact your localOMI distributor Pic 3 drain solenoid valve When it is necessary Clean the mesh filt...

Page 15: ...than 30 seconds see terminal block diagrams attachment B for futher details Maintenance Zero Drain is equipped with Service Unit which is recommended to be changed every year to ensure proper working...

Page 16: ...electricity supply to the dryer and then affix appropriate warning signs to avoid the machine being reconnected to the electricity mains Please consult the contents and the safety instructions in the...

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