Omni Group GREEN SMART 864, Installation Manual

Page 1: ...ny phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and s...

Page 2: ...rt 100 01218 Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21 88 report 028 F 84 5 The listing label is attached to the appliance near the gas control valve A copy is shown to t...

Page 3: ...Vent Configurations 20 Restrictor Position 20 Exhaust Restrictor Adjustment 20 Intake Restrictor Adjustment 21 Diffuser Plate Adjustment 22 Rear Vent Config W Horizontal Term no vertical rise 23 Rear...

Page 4: ...gas NG or propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the l...

Page 5: ...ntenance instructions that you will need at a later time Always follow the instructions in this manual Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperat...

Page 6: ...aximum BTU Input Per Hour 37 500 39 5 MJ 37 500 39 5 MJ Heating capacity will vary with floor plan insulation and outside temperature Dimensions Side Vent Configuration 8 203mm Diameter Vent 38 1 4 97...

Page 7: ...ize the installation see page 38 and install the grill or face Side Standoff Installation The two right side standoffs included with this fireplace are attached to the fireplace prior to placing the f...

Page 8: ...building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in p...

Page 9: ...the vent configuration is correct prior to installation You may wish to configure the diffuser when changing the vent configuration Converting the Fireplace to Side Vent Configuration Remove the back...

Page 10: ...into the area above the exhaust manifold and fireplace can Note how the insulation is folded in half and covers the entire area above the exhaust manifold see illustration below WARNING Failure to pr...

Page 11: ...ng members No material insulation framing etc may be placed into this area 0 0mm clearance on right side of fireplace NOTE right side standoff is optional 1 2 13mm Clearnce on left side of fireplace W...

Page 12: ...h sides If using thicker drywall or other facing you will need to adjust this dimension 44 1118mm Minimum 42 1067mm Fireplace Enclosure Height NOTE The shaded framing must be installed after placing t...

Page 13: ...lace Use these brackets if not using the front brackets NOTE The side standoffs have obround holes that allow for the standoff to be adjusted for drywall of 1 2 or 5 8 NOTE You may need to bend the ta...

Page 14: ...f that system at test pressures in excess of 1 2 psig 3 5 kPA For pressures under 1 2 psig kPA isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the g...

Page 15: ...d You may also secure the plate in a customized location using the self drilling screws A 8 203mm flex tube and shutoff valve is included with the fireplace The shutoff valve accepts a 1 2 MPT A 8 203...

Page 16: ...aker is shut off prior to working on any electrical lines The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National E...

Page 17: ...prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Note When using a GreenSmart remote use the receiver for on off operation do not use a wall swit...

Page 18: ...ired 1 25mm clearance is met Vent Clearances The vent must maintain the required clearance to combustible materials to prevent a fire Do not fill air spaces with insulation Before 48 1219mm Rise After...

Page 19: ...for details Always use the high wind cap or high wind sconce cap part 58DVA HSCH or 46DVA HSCH Installation instructions for Simpson Dura Vent may be found at www duravent com 6 5 8 168mm Diameter Ven...

Page 20: ...ations detail the correct vent restrictor positions Exhaust Restrictor Adjustment If the diffuser is required to be in position 2 you may wish to adjust the diffuser while the exhaust restrictor is re...

Page 21: ...tment The intake restrictor is shipped in position 1 open To adjust the restrictor to position 2 closed follow the directions below Restrictor Plate Remove this screw Rotate the restrictor plate so th...

Page 22: ...ails See the directions below to change the diffuser to position Back Wall of Firebox Firebox Roof Remove the exhaust restrictor 1 4 Nutdriver Remove the diffuser 1 4 Nutdriver Secure the diffuser pla...

Page 23: ...t includes a 4 102mm section and a horizontal termination cap Optional 45 Elbow Termination See the charts below to determine maximum vent 3 feet 0 915m 0 feet 0 feet 4 max 1 22m Exhaust Restrictor 1...

Page 24: ...feet 1 5m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 22 max 6 7m 22 max 6 7m Exhaust Restrictor 2 stock Inta...

Page 25: ...m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 40 max 12m Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Po...

Page 26: ...t 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 21 max 6 4m 21 max 6 4m Exhaust Restr...

Page 27: ...eet 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 max 6m 10 feet 3m 15 feet 4 5m 40 max 12m Exhaust Restrictor 4 Int...

Page 28: ...ce with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above any grade when adjacent to public...

Page 29: ...ring the fireplace must be raised so the base of the unit is above the carpet surface or flooring material Floor Mounted Fireplaces Raised Fireplaces A hearth is not required when the fireplace is rai...

Page 30: ...ce Tile or other non combustible facing may be placed on the front of the fireplace see Facing Overview on page 31 for further details Drywall Installation Drywall Installation Drywall may be installe...

Page 31: ...Line Tile Line Masonry Line Tile Line Masonry Line Hearth Line Masonry Line Tile Line NOTE The hearth or facing can extend no greater than 1 25mm above the base of the fireplace The fireplace may be...

Page 32: ...air Raised Fireplaces Facing is installed 1 25mm maximum above the base of the fireplace Facing is installed to this edge of the fireplace FRONT VIEW Tile Line Tile Line Hearth Line Tile Line 34 1 4 8...

Page 33: ...ce Note how the facing extends 1 25mm above the base of the fireplace 1 25mm Fireplace Support Floor Drywall Tile or other facing under 1 25mm thick Face Floor Max 1 25mm Hearth note how it extends un...

Page 34: ...ne Drywall Fireplace Drywall Framing Nailing Bracket Masonry TOP VIEW Protruding Masonry Fireplace Drywall or cement board etc Framing NOTE The nailing brackets are not used for this type of installat...

Page 35: ...500688 The template helps locate and support the masonry as it being installed Masonry Line Hearth Line Drywall Floor Mounted Fireplaces or Raised Hearths Build the hearth 1 25mm maximum above the bas...

Page 36: ...The masonry extends 1 25mm above the base of the fireplace 1 25mm Fireplace Support Floor Floor Mounted Fireplace with Hearth SIDE OF FIREPLACE Drywall Masonry or other non combustible over 1 25mm thi...

Page 37: ...ust meet the facing clearance 2 1 4 57mm from the glass frame Non combustible mantel columns do not have a minimum clearance Combustible Mantel 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1 5 2 m m...

Page 38: ...ight bulbs are in place The assembly may be removed for bulb replacement see b below NOTE Take care to not touch the bulb with your fingers use a cloth or paper towel b a 4 Install the four AA batteri...

Page 39: ...OTE you may wish to use pliers to adjust the front air shutter Typically the front air shutter is fully closed left on NG fully open right on LP 10 Turn the flame adjust knob to its highest position t...

Page 40: ...ls Open the six latches holding the glass frame in place start with the bottom three follow the directions shown to the right a Lift the glass frame up and pull it forward to remove b Re Attaching the...

Page 41: ...ed 1 4 turn when it is disengaged Follow the directions below to re install the latch if it becomes loose Top of Firebox Hold the latch at an angle and insert it into the slot on the glass frame ancho...

Page 42: ...nly Travis Industries 4090507 100 01217_000 Log Set Installation Logs in Place FRONT SIDE gas control valve side NOTE This fireplace has a front side and back side The front side pictured belowj is th...

Page 43: ...bs used to align the center log Bend these tabs as shown to the right Place the center log in place Make sure the two tabs on the log shelf insert into the two holes on the bottom of the log Bend thes...

Page 44: ...only Travis Industries 4090507 100 01217_000 Front Left Log Place the front left log as shown below There is a ledge on the bottom of the log that aligns with the edge of the center burner When in pla...

Page 45: ...t Left Upper Log There are two pins on the front left log The pin to the right is used to locate the front left upper log The front left upper log has a groove and one hole on the bottom The groove fi...

Page 46: ..._000 Front Upper Center Log The front upper center log has two holes on its bottom surface One of the holes fits over the pin on the center log see picture to the right The other fits over the pin on...

Page 47: ...07 100 01217_000 Back Left Log The back left log fits to the left of the center log The groove on the bottom of the log fits over the upper burner tray Make sure to slide the log towards the center of...

Page 48: ...alled from the back The groove on the bottom of the ember fits over the edge of the upper burner tray It wedges between the two logs When in place the left ember chunk looks like the picture to the ri...

Page 49: ...lers only 49 Travis Industries 4090507 100 01217_000 Back Left Log The pin on the center log inserts into the hole on the back of the back left log This groove on the log fits over the grate When in p...

Page 50: ...for qualified installers only Travis Industries 4090507 100 01217_000 Back Upper Right Log Pins on the center log and back right log help locate this log When in place the back upper right log looks...

Page 51: ...mbers on the firebox floor and on the outer burner especially over exposed rivets on the burner Do not place embers over any of the burner holes or air channels See the picture below NOTE When placing...

Page 52: ...s line to ensure proper gas use 1 Remove the glass see page 38 Remove the logs and embers if installed page 42 2 Remove the grate firebacks and center burner see illustration below 1 4 Nutdriver Remov...

Page 53: ...orifice in so the orifice protrudes 15 16 23 8mm indicating full insertion d Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation Use the chart below...

Page 54: ...glass 6 Remove and discard the screws see a below holding the stock regulator in place see b below Remove the stock regulator and gasket see c below Place the LP regulator in place making sure the pr...

Page 55: ...conducting service 1 Remove the glass frame and logs 2 Remove the front and rear grates NOTE lift the burner slightly to remove the grate see the illustration below NOTE If the accent light deflectors...

Page 56: ...e the front and rear grates they rest on top of the floor firebacks 6 Install the side firebacks following the directions below 7 Restore the fireplace to the correct configuration Place the side fire...

Page 57: ...ards to engage the upper slot You will need to lift the grill slightly to get it over the bushing Once in place the grill is held in place by gravity Lower Grill Installation Hold the grill at an angl...

Page 58: ...off operation see wiring diagram below Power Heat Duct Wiring Diagram Power Heat Duct Wiring Diagram 864 TRV 864 ST 864 HH sn 3407 001009 or less Hot black Common white Ground green Power Supply Hot b...

Page 59: ...slide the upper portion of the bracket into the gap between the burner and grate Disassemble one of the andiron brackets a c d e f Pull on the bracket so it is all the way forward Attach the andiron w...

Page 60: ...smitter Receiver with Cover Plate Switch Fan Control Module Velcro LP or NG Stepper Motor with screws and label attaches to Valve Wire Harness 2 Power Leads 4 AA Batteries inside receiver box 2 8 x Ma...

Page 61: ...d and following page Stock Wiring Diagram CN4 CN3 PILOT SENSOR SPARK ROD DIGITAL FIREPLACE BURNER CONTROL CN2 GROUND VALVE COMMAND POWER CN1 DIAGNOSTIC CN0 COMFORT CONTROL AA BATTERY TRAY MAIN BURNER...

Page 62: ...LVE COMMAND POWER CN1 DIAGNOSTIC CN0 CONTINUOUS PILOT White Blue Yellow Green Orange VALVE IPI CPI TOP 4 AA Batteries Remote Receiver Fan Controller 110V OUT FAN AUX OUT COM POWER STEPPER MOTOR BURNER...

Page 63: ...iagram on page 62 while making wiring harness connections 1 Remove the concealment cover from the front of the fireplace see Figure 1 Figure 1 2 Unscrew the four screws holding the control cover in pl...

Page 64: ...are fragile Take care when removing the molex connector to not pull or damage the wires or tabs Figure 5 5 Disconnect the two leads on the back of the control panel for the IPI CPI switch continuous...

Page 65: ...rd see Figure 10 Figure 9 Figure 10 8 The control panel has plastic wire locks attached to the back see Figure 11 Un hook the wires from the wire locks and remove the wiring harness plate battery hold...

Page 66: ...MAKE SURE IT IS CORRECTLY ORIENTED Secure using the screws included with the motor see Figure 15 tighten to 25 Lb inches Leak test this area after installation to verify proper installation Figure 14...

Page 67: ...motor see Figure 20 Figure 19 Figure 20 14 Attach the wiring harness to the comfort control valve connection see Figure 21 Figure 21 15 Place the fan controller near the front of the fireplace to the...

Page 68: ...T receptacle see Figure 25 Figure 24 Figure 25 NOTE If using the optional fan you will want to disconnect its power lead and connect it to the extra power lead included with this kit then connect it t...

Page 69: ...re 27 Figure 28 19 Place batteries into the receiver and transmitter see Figure 29 Calibrate the receiver to the transmitter see Figure 30 use a paperclip to press the PRG button let it beep then pres...

Page 70: ...iring from contacting any hot or moving components Re attach the control panel see Figure 34 and shroud see Figure 1 Figure 33 Figure 34 22 A wall mount is included with this kit for the remote It may...

Page 71: ...Optional Equipment for qualified installers only 71 Travis Industries 4090507 100 01217_000...

Page 72: ...Index 72 Installation Options 6 Intake Restrictor Adjustment 21 Listing Details 2 Log Set Installation 42 LP Conversion Instructions 42 Mantel Requirements 37 MinimumFramingDimensions ToporSide Vent...