Omron 3G3RX-V1 Series, Quick Start Manual

Page 1: ...RX2 The Driving Evolution Model 3G3RX2 200V Class Three Phase Input 0 4 to 55 kW 400V Class Three Phase Input 0 75 to 132 kW Quick Start Guide ...

Page 2: ...systems and facilities The personnel must also have the following knowledge Knowledge of electrical systems an electrical engineer or the equivalent Applicable Products Applicable Products Applicable Products Applicable Products This guide covers the following products 3G3RX V1 series Inverter 3G3RX2 series Inverter All rights reserved No part of this publication may be reproduced stored in a retr...

Page 3: ...Etc Limitation on Liability Etc Limitation on Liability Etc Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Compan...

Page 4: ...ithout any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for cleric...

Page 5: ...garding the equipment as well as required safety infor mation and precautions Make an arrangement so that this manual also gets to the end user of this product After reading this manual keep it in a convenient place so that it can be referenced at any time Indications and Meanings of Safety Information In this user s manual the following precautions and signal words are used to provide information...

Page 6: ...c instruction is indicated using an illustration or text inside or near The symbol shown to the left indicates non specific general danger This symbol indicates caution including warning The specific instruction is indicated using an illustration or text inside or near The symbol shown to the left indicates risk of hot surface This symbol indicates a compulsory item an item that must be done The s...

Page 7: ...ype D grounding 400 V class type C grounding Do not remove the terminal cover during the power supply and 15 minutes 1 2 after the power shut off Doing so may result in a serious injury due to an electric shock Do not operate the Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock Inspection of the inverter must be conducted after the power supply w...

Page 8: ...the braking resistor regenerative braking unit The inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring T ake safety precautions such as setting up a molded case circuit brea...

Page 9: ...ks in the event of a malfunction Thoroughly read and understand the manuals for all devices and equipment that will make up the system to ensure that the system is used safely Review the entire contents of these manuals including all safety precautions precautions for safe use and precautions for correct use Confirm all regulations standards and restrictions that the system must adhere to Trademar...

Page 10: ... use the 3G3RX V1 series High function General purpose Inverters Describes how to install and wire the inverter set parameters needed to operate the inverter and remedies to be taken and inspection methods to be used in case that problems occur 3G3RX2 Series High function General purpose Inverter User s Manual I620 3G3RX2 Learning how to use the 3G3RX2 series High function General purpose Inverter...

Page 11: ...ls screw size and tightening torque 30 3 3 Installation Environment 31 3 4 Wiring overview 33 3 5 Arrangement and Function of Main Circuit Terminal Block 34 3 6 Arrangement and Function of Control Circuit Terminal Block 35 3 7 Arrangement of Main Circuit Terminals 44 3 8 Input Terminals and Programmable Controller Connection 52 3 9 Output Terminals and Programmable Controller Connection 53 4 Overv...

Page 12: ...racteristics 101 6 3 V f Control Free V f 103 6 4 Manual Torque Boost 106 6 5 Automatic Torque Boost 107 6 6 Input Terminal Selections 109 6 7 Analog Input 114 6 8 Output Terminal Function 119 6 9 Analog Output Terminal Adjustment 123 7 Parameter List Parameter List Parameter List Parameter List 126 126 126 126 ...

Page 13: ...1 3 3G3RX2 Series High function General purpose Inverter User s Manual I620 1 Appearance and part Names Appearance and part Names Appearance and part Names Appearance and part Names ...

Page 14: ...110 overload for 60s Voltage 3G3RX2 Max Motor KW Rated current A Max Motor KW Rated current A Max Motor KW Rated current A EMC filter A2004 0 4 3 2 0 75 3 7 0 75 4 4 A2007 0 75 5 1 5 6 3 1 5 8 A2015 1 5 8 2 2 9 4 2 2 10 4 AX FIR2018 RE A2022 2 2 11 3 7 12 3 7 15 6 A2037 3 7 17 5 5 5 19 6 5 5 22 8 A2055 5 5 25 7 5 30 7 5 33 A2075 7 5 32 11 40 11 46 AX FIR2053 RE 3 x 200 V A2110 11 46 15 56 15 60 A2...

Page 15: ...43 22 47 AX FIR3053 RE A4220 22 48 30 57 30 62 A4300 30 61 37 70 37 77 AX FIR3064 RE A4370 37 75 45 85 45 93 AX FIR3100 RE A4450 45 91 55 105 55 116 A4550 55 112 75 135 75 147 AX FIR3130 RE B4750 75 150 90 160 90 176 B4900 90 180 110 195 110 213 AX FIR3250 RE B411K 110 217 132 230 132 252 B413K 132 260 160 290 160 316 AX FIR3320 RE ...

Page 16: ...1 6 3G3RX2 Series High function General purpose Inverter User s Manual I620 2 2 Stand Stand Stand Standard Specifications ard Specifications ard Specifications ard Specifications ...

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Page 18: ...ts using the analog start end function 7 The threshold for signal output varies depending on the motor to be combined with the inverter parameter adjustment etc 8 The output data of analog voltage monitor and analog current monitor are reference values for connecting an analog meter Due to the meter to be connected and variation in analog output circuit the maximum output value may slightly vary f...

Page 19: ...ion etc 3 The setting of rated values for carrier frequencies bb101 bb201 are internally limited in accordance with the description Also it is recommended to set values equivalent to or above maximum output frequency for driving 10 Hz for the setting of carrier frequencies bb101 bb201 Also in the case of induction motor IM control for items other than those subject to V f control it is recommended...

Page 20: ...ion etc 3 The setting of rated values for carrier frequencies bb101 bb201 are internally limited in accordance with the description Also it is recommended to set values equivalent to or above maximum output frequency for driving 10 Hz for the setting of carrier frequencies bb101 bb201 Also in the case of induction motor IM control for items other than those subject to V f control it is recommended...

Page 21: ...2 1 3G3RX2 Series High function General purpose Inverter User s Manual I620 2 5 External Dimensions External Dimensions External Dimensions External Dimensions ...

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Page 29: ...3RX2 Main Circuit Option R L1 S L2 T L3 U T1 V T2 W T3 Ro To Ground symbol PD 1 P N RB A2004 to A2037 M4 M4 M4 M4 A2055 A2075 M5 M5 M5 A2110 A4110 M6 M5 M6 A2150 A2185 M6 M6 M6 A2220 M8 M6 M8 A2300 M8 M6 M8 A4300 M6 M6 M6 A2370 M8 M8 M8 A4370 M8 M8 M8 A2450 M8 M8 M8 A4450 A4550 M8 M8 M8 A2550 B4750 to B413K M10 M8 M10 Screw Size M3 M4 M5 M6 M8 M10 Torque 0 7 N m max 0 8 1 2 N m max 1 4 2 4 N m max...

Page 30: ...04 14 Stranded only 1 8 14 Stranded only 1 8 0 75 A2007 0 75 A4007 1 5 A2015 1 5 A4015 2 2 A2022 2 2 A4022 3 7 A2037 10 Stranded only 4 0 A4040 5 5 A2055 8 4 0 5 5 A4055 12 4 0 7 5 A2075 6 7 5 A4075 10 11 A2110 6 or 4 11 A4110 8 15 A2150 2 4 9 15 A4150 6 4 9 18 5 A2185 1 18 5 A4185 22 A2220 1 or 1 0 8 8 22 A4220 6 or 4 30 A2300 2 0 or Parallel of 1 0 30 A4300 3 37 A2370 4 0 Prepared wire only or P...

Page 31: ...3 1 3G3RX2 Series High function General purpose Inverter User s Manual I620 3 3 Installation Environme Installation Environme Installation Environme Installation Environment nt nt nt ...

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Page 33: ...3 3 3G3RX2 Series High function General purpose Inverter User s Manual I620 3 4 Wiring overview Wiring overview Wiring overview Wiring overview ...

Page 34: ...erter User s Manual I620 3 5 Arrangement and Function of Main Circuit Terminal Block Arrangement and Function of Main Circuit Terminal Block Arrangement and Function of Main Circuit Terminal Block Arrangement and Function of Main Circuit Terminal Block ...

Page 35: ...User s Manual I620 3 6 Arrangement and Function of Control Circuit Terminal Block Arrangement and Function of Control Circuit Terminal Block Arrangement and Function of Control Circuit Terminal Block Arrangement and Function of Control Circuit Terminal Block ...

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Page 44: ...er s Manual I620 3 7 Arrangement of Main Circuit Terminals Arrangement of Main Circuit Terminals Arrangement of Main Circuit Terminals Arrangement of Main Circuit Terminals The arrangement of inverters main circuit terminals are shown in the following diagrams ...

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Page 52: ...nverter User s Manual I620 3 8 Input Terminals and Programmable Controller Connection Input Terminals and Programmable Controller Connection Input Terminals and Programmable Controller Connection Input Terminals and Programmable Controller Connection ...

Page 53: ...erter User s Manual I620 3 9 Output Terminals and Programmable Controller Connection Output Terminals and Programmable Controller Connection Output Terminals and Programmable Controller Connection Output Terminals and Programmable Controller Connection ...

Page 54: ...l purpose Inverter User s Manual I620 4 Overview of LCD Operator Overview of LCD Operator Overview of LCD Operator Overview of LCD Operator 4 1 Names of Operation Keys Names of Operation Keys Names of Operation Keys Names of Operation Keys ...

Page 55: ...5 5 3G3RX2 Series High function General purpose Inverter User s Manual I620 4 2 LC LC LC LCD Display D Display D Display D Display ...

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Page 61: ...6 1 3G3RX2 Series High function General purpose Inverter User s Manual I620 4 3 Transition of Screen Display Transition of Screen Display Transition of Screen Display Transition of Screen Display ...

Page 62: ...igh function General purpose Inverter User s Manual I620 4 4 How to Set Battery and the Time Setting How to Set Battery and the Time Setting How to Set Battery and the Time Setting How to Set Battery and the Time Setting ...

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Page 64: ...6 4 3G3RX2 Series High function General purpose Inverter User s Manual I620 4 5 Scroll Mode Scroll Mode Scroll Mode Scroll Mode ...

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Page 68: ...6 8 3G3RX2 Series High function General purpose Inverter User s Manual I620 4 6 Concurrent Monitor Mode Concurrent Monitor Mode Concurrent Monitor Mode Concurrent Monitor Mode ...

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Page 70: ...7 0 3G3RX2 Series High function General purpose Inverter User s Manual I620 4 7 Three Three Three Three line Monitor Screen line Monitor Screen line Monitor Screen line Monitor Screen ...

Page 71: ...verter User s Manual I620 5 Basic Parameter Settings Basic Parameter Settings Basic Parameter Settings Basic Parameter Settings 5 1 Inverter Load Rating Settings Inverter Load Rating Settings Inverter Load Rating Settings Inverter Load Rating Settings ...

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Page 73: ...tion Language Selection On the screen that is displayed upon power on press the F1 1 key to navigate to the menu screen M01 Then select the R W function by pressing the SEL O key or right key Item Data Descriptions Language selection 01 Controller 02 English 03 Japanese 04 Francais 05 Espanol 06 Turkce 07 Jezyk polski 08 Cesky jazyk ...

Page 74: ...7 4 3G3RX2 Series High function General purpose Inverter User s Manual I620 5 3 Inverter Initialization Inverter Initialization Inverter Initialization Inverter Initialization ...

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Page 77: ...7 7 3G3RX2 Series High function General purpose Inverter User s Manual I620 5 4 Motor Basic Settings Motor Basic Settings Motor Basic Settings Motor Basic Settings ...

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Page 80: ...8 0 3G3RX2 Series High function General purpose Inverter User s Manual I620 5 5 Motor Constant Setting Motor Constant Setting Motor Constant Setting Motor Constant Setting ...

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Page 82: ...8 2 3G3RX2 Series High function General purpose Inverter User s Manual I620 5 6 Auto Auto Auto Auto tuning of Motor tuning of Motor tuning of Motor tuning of Motor ...

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Page 85: ...8 5 3G3RX2 Series High function General purpose Inverter User s Manual I620 5 7 Types of Operation Commands Types of Operation Commands Types of Operation Commands Types of Operation Commands ...

Page 86: ...8 6 3G3RX2 Series High function General purpose Inverter User s Manual I620 5 8 Frequency Command Selection Frequency Command Selection Frequency Command Selection Frequency Command Selection ...

Page 87: ...8 7 3G3RX2 Series High function General purpose Inverter User s Manual I620 5 9 Electronic Thermal Setting Electronic Thermal Setting Electronic Thermal Setting Electronic Thermal Setting ...

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Page 94: ...2 Series High function General purpose Inverter User s Manual I620 5 10 Acceleration Deceleration Settings Acceleration Deceleration Settings Acceleration Deceleration Settings Acceleration Deceleration Settings ...

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Page 99: ...Manual I620 6 Advanced Settings Advanced Settings Advanced Settings Advanced Settings 6 1 V f Control Constant Torque Characteristics V f Control Constant Torque Characteristics V f Control Constant Torque Characteristics V f Control Constant Torque Characteristics ...

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Page 101: ...tion General purpose Inverter User s Manual I620 6 2 V f Control Reducing Torque Characteristics V f Control Reducing Torque Characteristics V f Control Reducing Torque Characteristics V f Control Reducing Torque Characteristics ...

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Page 103: ...1 0 3G3RX2 Series High function General purpose Inverter User s Manual I620 6 3 V f Control Free V f V f Control Free V f V f Control Free V f V f Control Free V f ...

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Page 106: ...1 0 3G3RX2 Series High function General purpose Inverter User s Manual I620 6 4 Manual Torque Boost Manual Torque Boost Manual Torque Boost Manual Torque Boost ...

Page 107: ...1 0 3G3RX2 Series High function General purpose Inverter User s Manual I620 6 5 Automatic Torque Boost Automatic Torque Boost Automatic Torque Boost Automatic Torque Boost ...

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Page 109: ...sible for Terminals A and B For the content of an input signal by allocating the functions that you want to operate to CA 01 to CA 11 you will be able to operate the functions with a corresponding input terminal operation You can switch a contact for an input signal with the Contacts a b selection functions of CA 21 to CA 31 When a function is selected for many targets the targets will be set to 0...

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Page 114: ...1 1 3G3RX2 Series High function General purpose Inverter User s Manual I620 6 7 Analog Input Analog Input Analog Input Analog Input ...

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Page 119: ...1 1 3G3RX2 Series High function General purpose Inverter User s Manual I620 6 8 Output Terminal Function Output Terminal Function Output Terminal Function Output Terminal Function ...

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Page 123: ...RX2 Series High function General purpose Inverter User s Manual I620 6 9 Analog Output Terminal Adjustment Analog Output Terminal Adjustment Analog Output Terminal Adjustment Analog Output Terminal Adjustment ...

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Page 126: ...06 Add frequency setting 2nd motor same to AA106 AA211 Run command input source selection 2nd motor same to AA111 AA214 RUN direction restriction 1st motor same to AA114 AA215 STOP mode selection 1st motor same to AA115 AA221 Control mode selection 2nd motor Same as AA121 except 12 0 AA223 Vector control mode selection 2nd motor same to AA123 Ab 01 Frequency conversion gain 0 01 100 00 0 01 Ab 03 ...

Page 127: ... 84 Deceleration time setting for Multispeed 14 0 00 3600 00 s 0 01s AC 86 Acceleration time setting for Multispeed 15 0 00 3600 00 s 0 01s AC 88 Deceleration time setting for Multispeed 15 0 00 3600 00 s 0 01s Ad 01 Torque reference input source selection 01 Setting by Terminal Ai1 02 Setting by Terminal Ai2 03 Setting by Terminal Ai3 04 Setting by Terminal Ai4 05 Setting by Terminal Ai5 06 Setti...

Page 128: ...1823 pulse AE 50 Position reference 15 setting when AA123 03 268435455 268435455 pulse when AA123 03 1073741823 1073741823 pulse AE 52 Position control range setting forward when AA123 03 0 268435455 pulse when AA123 03 0 107374182 pulse AE 54 Position control range setting reverse when AA123 03 268435455 268435455 pulse when AA123 03 1073741823 1073741823 pulse AE 56 Position control mode selecti...

Page 129: ... AF208 DC braking force at start 2nd motor same to AF108 AF209 DC braking active time at start 2nd motor same to AF109 AF220 ContactorControl Enable 2nd motor same to AF120 AF221 Run delay time 2nd motor same to AF121 AF222 Contactor off delay time 2nd motor same to AF122 AF223 Contactor answer back check time 2nd motor same to AF123 AF230 Brake Control Enable 2nd motor same to AF130 AF231 Brake W...

Page 130: ...14 setting 0 00 100 00 Display range can be changed with AH 04 AH 05 AH 06 0 0001 AH 40 PID1 Multi stage set point 15 setting 0 00 100 00 Display range can be changed with AH 04 AH 05 AH 06 0 0001 AH 42 Input source selection of Set point 2 for PID1 00 Not use 01 Setting by Terminal Ai1 02 Setting by Terminal Ai2 03 Setting by Terminal Ai3 04 Setting by Terminal Ai4 05 Setting by Terminal Ai5 06 S...

Page 131: ...able with reverse output 0 01 AJ 22 PID3 deviation inverse 00 Disable 01 Enable 0 01 AJ 23 PID3 unit selection refer to the separated list for unit 0 01 AJ 24 PID3 scale adjustment at 0 10000 10000 0 01 AJ 25 PID3 scale adjustment at 100 10000 10000 0 01 AJ 26 PID3 scale adjustment point position 0 4 0 01 AJ 27 Input source selection of Set point for PID3 00 Not use 01 Setting by Terminal Ai1 02 S...