Omron C200H-TV Series, Operation Manual

Page 1: ...CatNoW240 E SYSMAC C200H rv Heat1Co 1Temperature ControlUnit End of Page 1326...

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Page 3: ...ETERMINEDTHATTHEPRODUCTSWILLSUITABLYMEETTHEREQUIREMENTSOFTHEIR lNTENDEDUSE OMRONDISCLAIMSALLOTHERWARRANTIES EXPRESSORIMPLIED L 1 T 4 VSOF LIABIL OMRONSHALLNOTBERESPONSIBLEFORSPECIA INDIRECT ORCONSEQUE...

Page 4: ...uses listedmaybesuitablefortheproducts Outdooruse usesinvolvingPotentialchemicalcontaminationorelectricalinterference erconditionsor usesnotdescribedinthismanual Nuciearenergycontrolsystems combustion...

Page 5: ...oconfirmactualspecificationsofpurchasedproducts DIMENS ONSANDVIIE GH S Dimensionsandweightsarenominalandarenottobeusedformanufacturingpurposes evenwhen to erancesareshown PER FOI MA CEDATA Pe f rmance...

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Page 7: ...neconformtoEMCstandards Note ApplicableEMC ElectromagneticCompatibility standardsareasfollows EN61131 2 LowVoltageDirective Alwaysensurethatdevicesoperatingatvoltagesof50to1 000VACand75to1 500VDC meet...

Page 8: ...2 2006 5 1 EC EMC EMC EMC EMC 1 i EMC EC EMC 1 EMC Electro MagneticCompatibihty EN61131 2 50VAC 1000VAC 75VDC 1500VDC EN61131 2 EC C200H EC EC 1 C200H 2 DC 110 DC DC DC 10ms 3 C200H EC EMI EN61131 2...

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Page 11: ...C200H TV Heat C l TemperatureC ntr lUnit perati nManuaX Produced v mb r7993 End of Page 1336...

Page 12: ...V 8 End of Page 1337...

Page 13: ...ftenmeans word andisabbreviated Wd indocumentationinthjssense Theabbreviatbn PC meansProgrammableContro erandisnotusedasanabbreviationforany thingelse Visua A ds Thefolbwingheadingsappearintheleftcolu...

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Page 15: ...e 3 2DataFlow 3 3 34 SECTION4 NomenclatureandFeatu es ParameterDisplaysandSettings PCMemoryARRocationandProgrammfing 4 1MemoryAllocation 4 2DataEow 4 3Programming SECTION5 Troubleshooting ErrorDetecti...

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Page 17: ...t Sectlon3providesthebasicoperatingprocedureseftheDataSettingConsoieincludingparameterset tingsanddisplays Section4providestheC200HPC smemoryallocationiortheHeat CoolTemperatureControlUnit Basic progr...

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Page 19: ...SECTKONl SystemConfigurationandFeatures Thiss tionprov desHea CoolTemperatureControlUnitfeatUresanddescribesitSbasicsystemconfiguratien 1 1Features 1 2BasicSyszemConfiguration 3 1 End of Page 1344...

Page 20: ...olloopsarep ssiblewithoneUnit Comprehenslve utputSpeclflcatlons Threetypesofoutputspecificationversiensareavailable C200H V 1for transistoroutput C200H TV 2forvoltageoutput andC200H TV 3for currentout...

Page 21: ...m ESIOOO CAO2t 202 2m 24VDC DataSettingCensole C200H DSCOI LoOP1 Temperature sensor Extruder Heater Valve L P2 Temperature sensor C olant Current Tra lsformer CT Heat r Valve Remotel Fe minalo Connect...

Page 22: ...ntrolUnits NC211 4un smax 8unitsmax 6unitsmax 2unitsmax Note 1 WhenacombinationofUnitsfromgroupsA B C andDisused thenumber fromeachgroupmustsatisfyboththefollowingequations 3A B 2C 6D 12 A B C D 8 2 O...

Page 23: ...ThissectionprovidesinfommationontheconnectionsandsettingsoftheHea CoolTemperatureControlUniL 2 1Nomenclature6 3 2 SwitchSettings W ing 2 3 1 2 3 2 2 3 3 1 utWiring OutputWiring DataSettingConsoleCable...

Page 24: ...ctioncompensator RearPanel SW202 inputtypgsetting SW203 operationandi nctionsettings Rackconnector C200H TVlO ForPlatinumResistanceThermometer FrontPanel wloll RUN o C 1 Pt1B Pt1A o 1 RearPanel M dell...

Page 25: ...llowingtableaccordingtothe Unitnumbersetting Unitno sgtting Albcatedaddress 0 Wd100to109 1 Wd110to119 2 Wd120to129 3 Wd130to139 4 Wd140to149 5 Wd150to159 6 Wd160to169 7 Wd170to179 8 Wd180to189 9 Wd190...

Page 26: ...rametersdifferasshownbelow Normal Parameterscanbedesignatedasrequiredusingcommands Referto4 7 7 1 o A bcaf 7 Flxed Parametersarea ocatedinadvance SettlngDlrectlonSelector Referto4 1 mor A ocationforde...

Page 27: ...OUtput SPWriteMode L OP2 DISPIayUn Co 01Method Theswitchisfactory settoOFF Thissettingisvalidwhentheheatingoutputtypeis current andinputloop2is notused i e whenpinno 40fswitch203isON Thissettingseiec...

Page 28: ...CurrgntTransform r TC Therrnoc upl 24VDC O 2A 1 RUN CTI CT1 T 1 TCl CT2 C1 2 T92 T 2 24VDC O o o o AO A1 A2 A3 A4 A5 A6 A7 A8 A9 Ret rtothe blebelow brmlnalno Tbrmmalnamg AO CT OOP1 A1 CT A2 TC A3 TC...

Page 29: ...eratecorrectlyiftheswitchsettingdoesnotmatchthe typeoftemperaturesensorconnected DenotconnectdifferenttypesoftemperaturesensorstoLooplandLoop2 2 lfnoinputleadisconne edtoLoop2 tumSW203 40ntherearofthe...

Page 30: ...co SymboI PrgvlOUSsymboI reference conductor c nductor BX G G era purp se standardclass Copper C pper B R RX G SX G AlbywRhcoppgromickglasmak r nstRu nt S RX H SX H Heat rgsistant standardclass K CA K...

Page 31: ...cethermometerwithcopPerwire Allthreeleads shouldhavethesamethicknessandthesamelengthtogivethemidenticalre sistances DonotbranchthetWo B ieadsneartheterminalblockasthisin CreaSeSmeaSUrementerrors Usean...

Page 32: ...LlNC cOM A8 OCOO B7 A7 B663 A6 A3 82 ll24VDC 81 A1 iriir C200H TV OrlTranslStor UtPUt 24VDC OUT COM C200H TV 02VoltageOutput OUT OUT C200H TV 03Currento put APPllcable onnectors OUT OUT Thefellowingco...

Page 33: ...O21 102 1m ESlOOO CAO21 202 2m T 1 32 Pinconnector manufaCturedbyFujitsu FCN 361JO32 AU L 20 pinoonnector manufacturedbyOMRON XG4M 2030 46 WlrlngDlagrams 32 pinconnector pi n6ct Plnno Wlreno Plnno Wir...

Page 34: ...maybe purchasedseparatelyandused WrlngDlagram HEAT2COOL224VDCHEATICOOL1 1 1 81 81 1 1 i 1 F wiringtotheheater ExtgrnaSView ConnectorTermlnalBlock ConvereerVnit TheConnectorTerminalBlockConverterUnitsi...

Page 35: ...tlons 1 2 3ee 1 TightentheIockscrewsafterinsertingtheconnector totheUnit 2 PushtheconnectorfirmlyintotheDataSettingCorlso euntiltheclipsfu y Iock 3 PowerissuppliedthroughtheconnectingcablefromtheHeat...

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Page 37: ...esoftheDataSettingCopsoleincludingpararnetersettingsanddisplays 3 1 3 2 3 3 Qpera gProcedure NomenclatureandFeatures DataFlow 3 3 1 3 3 2 34 1 3 4 2 Nomenclature Features 3 4ParameterDisplaysandSettin...

Page 38: ...theC200Hpowersupplies SettheC200HtoPROGRAMmode 6 UsetheDataSettingConsoletomakethesettingsfortheparametersthat needtobechanged Refertotherestofthissection 7 Testoperationandadjustdata Refertotherestof...

Page 39: ...2 1 switchingmemorycontents issettoFixedand executedbanknumbersettingsmadefromtheC200HPCarewrittendireCtlyto RAMandarenotsavedtoEEPROM ThisdataislostwhenthepOwersupplyis turnedoff Thesamedatacanbewrit...

Page 40: ...ensionsfo d ta sab ut panelmounting RearView ThebOttomrowoftheoperationkeyshaveupperandIowerIabeis Theupper labelsapplytoHeat CoolTemperatureCentrolUnitoperation Thelowerlabels arefortheCamPositionerU...

Page 41: ...settingsrelatetoLooplorLoop 2 PrgsstheLoopKeyandholddownforapproximately2 secondstoswitchbetween1 ooplandLoop2 lndicatorOFF Loopl lndicatorON oop2 TurnsONwhentheheatingoutputisON fortransistoroutputer...

Page 42: ...asescontinuouslywhilethekeyisheldd wn ThgSVdisplayblinkswhenthevaluereachesitsbw rlim 34 3 4 1 ParameterDispgaysandSettings Table fParameters DiSPIay Parameter DiSPIay Write Read LOOP Bank Datarange D...

Page 43: ...o 0 Oto55 OA 0 OA 30 mon or see note3 Heaterbumout Yes Yes Ybs No 0 Oto50 O 0 OA current see 0 0 Noheater note3 bumoutdetec tion alarmsignal OFF 50 0 Noheater bumoutdetec tion alarmsignal ON 2 Heating...

Page 44: ...nkandloop unit oCoroF ValidSVRange SetthesetpOintintherangebetWeentheSVIoweriimitandtheSVupperlimit ErrorDiSPIay Whenasensorerroroccurs oneofthecodesbelowandthedetectedtempera tureblinkalternatelyinth...

Page 45: ...emperaturevaluedue tothesens rpOsitionorsomeotherconditions settheinputshiftvaluesuchthat thecorrecttemperatureisdisplayed P opolt onalBand DisplayLevelO PV P P P nalbandp am symbd SV d fcu yselec nk...

Page 46: ...dethesensormea surlngrange SPUpPerUmlt DisplayLevel1 PV SV SPupPerlimitparametersymbol SPupPerlimitofcurrentlysel ctedloop unit oCoroF eSettingscanbemadewithinthefollowingrange SPlimit 1digit tosensor...

Page 47: ...ol CoolingG ntrotperiodofcurrentlyse ctgdIo P Unit seconds Thissetsthecontrolperiod ltisvalidwhenSW203 iisOFF PlDcontrol and onlywhentheheatermodelisnottheC200H TV 03 currentoutputtype Coolinglooplisi...

Page 48: ...rLimitMode HysteresisI ON F Setpoint Low rlimitM de 1 Hysteresis ONlt Setpoint ThealarmeutputisOFFifthepresenttemperaturelieswithinthehysteresjs bandwhentheUnitisturnedon Heate Cur entMon o DlsplayLev...

Page 49: ...dicat bli oTheauto tuningoperationbeginswhentheUpKeyispressed ThePVandSV retumtotherespectivepresenttemperatureandsetpOintdisplays While auto tuningisinprogresstheATindicatorblinks Tointerrupt presst...

Page 50: ...4 UpPer andlower limitrangealarm X X lll 5 UpPe andIower limitalarmwWhstandbysequence 8 x x 11 1 6 Upper limaalarmw hstandbyS quence 1 X 1 s w 7 LoweF m alamwithstandbysequence 1 X 1 S 1 1 8 Absolute...

Page 51: ...ySequence AlarmSV 0 C Standbysequenoecanc 1 ll Ai m t Thestandbysequenceisrestartedinthefollowingsituations WhenthepOweristurnedOn eWhenthesetpOintischanged Whentheexecutedbanknumberischanged Whenthea...

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Page 53: ...duresandexamplesarealsoprovided 4 1 4 MemoryAllecation 4 1 1 4 1 2 4 1 3 DataMow MemoryAllocationTable MemoryContents TableofCommands Programming 4 3 1 4 3 2 4 3 3 4 34 3637384143434344750 Examplewith...

Page 54: ...oIR179 lR180toIR189 IR190toIR199 OUT Heat Coo mperatur ControlUnit IN DuringthePC s Orgfresh eachCycleisexecutedtor theoutputs PCtoHeat Cool TemperatureControlUnit followedbythei uts Heat CoolTemperat...

Page 55: ...n 8 Looplstatusdata O Sen sorerror CTover fbW 0 0 RUN o o Coolingou put Heatingout put HB AU AL2 n 9 oop2statusdata 0 Sen sorer or CTover fbW O 0 RUN o O Coolingout put HeaATtingout put HB AL1 AL2 Not...

Page 56: ...ometer 4 1 2 Mem ryC ntents SW2 ilnFixedPositlon n 100 10xUnitnumber Dataitem Datacontents 110 Address Word 81t 15toOO LoOPlSP SetstheLooplandLoop2SP setpd as4 ig BCDdataForplatinumresistancethermom t...

Page 57: ...fthesensorisnotconnected asensorwireisbrok o heinputdataexceedstheoP rationaltemperaturerange 13 CTOV dbW Bitsetto 1whenthgdetectedheatercurr texceeds55 OA 12toO9 Notused EachbitissettoO 08 RUN Bitset...

Page 58: ...ed bank number 07 Notused SettoO 06 LOOP1 ThistheLooplRun Stopbit Whenaissetto1 0perationstarts RUN whenitissettoO operatiorlstops 05 Notused SettoO 04 LOOP2 ThistheLoop2Run1Stopbit Whenitissetto1 0pe...

Page 59: ...rtheinputdataexceedstheoperationaltem eraturerange 13 CToverflOW Bitsettolwhenthedet dedheatercurrentexceeds55 OA 12toO9 Notused EiachbitissettoO 08 RUN Bifsettolduringoperation 07andO6 Notused Eachbi...

Page 60: ...e note1 1 C Yes Ybs Y s No TC 999to9999 Pt 99 9to999 9 F999to9999 0 C Coolingcoefficient seenote1 1 D Yes Ybs Y s No 0 01to99 99 0001to9999 tOO Heatingcontrolperiod s enotesland3 1 7 Yes Ybs Y6s No 09...

Page 61: ...ever the executedbanknumbercanbesetwithauserprogramorfromtheProgramming ConsoleregardlessoftheON OFFsettingofSW2 2 SW2 1 switchingmemorycontents maybesetineithertheOFF Fixed orON Norma position butcar...

Page 62: ...eprogramusingWd n 3 to n 9 4 3 2ExampSe1 WritewithSW2 1intheNormalP sition DescrlptionandConditions Theuserprogrammakesth fellowingsettings LooplSP 200 C 8ankno 1 Loop2SP 250 C Bankno 2 ooPlexgcut6dba...

Page 63: ...utedbanknumber 51 SPsgttinginstruc60n Banknurnber 8itdata OIOi 1 Writedata 200 C Waitsferwritgcompletion then proceedstonextstep S K EP 11 232 2 1060BWdtec mplete R 23203 MOV 21 2 0 100 6000 L SP emb...

Page 64: ...10608 wn complet R Waitsforw tecompletion th n proceedstonextstep 232 7 232 7 01BHeaterbumout nt v uecomm d Banknumbernotrequir d Bitda 0110 Loop2 W writedata 2 5A 1060 writecompIete KEEP 1 SO200 writ...

Page 65: ...01tumsONforonecycleontheONrising edgeofSW2 2 10701 4 3 3ExampIe2 Readw SW2 1intheNormalP sition DescrEptlonanCtConCtitions Thefoliowingdataisreadfromtheindicatedaddresses LooplPV DMOOOO Looplheatingco...

Page 66: ...1 dSW2 2settings OMOOOO DIFD 14 ll 23207 S 110608 Whteoomplet R EE 1 A 1070110700 H 23301 RunsnextRead ommand whenfinalwritec mpt teis detected 23307 OH Nomal a 1 2 isdeteCted 2330f MOV 21 020 100 FD...

Page 67: ...mbernotrequired BitdataOOIO LOOP2 Rgad W tiorReadCempiete toreaddata ReaddatafrornIRIOsteDMOoo2 B ChangetheabOveprogramasshownbelowifonlyreadingistobecarriedeut Replacepart A oftheprogramwiththefollow...

Page 68: ...ON OFF ON OFF t lApprox 140rm8 1 ThedataiswrittentotheHeat CoolTemperatureControlUnitEE PROM whentheWriteRequestFlagturnsON 2 TheWriteCompleteFlagturnsONwhenthedatawritingoperationiscom pleted ittakes...

Page 69: ...xtreadoperation 11 Refresh Heatingandcoolingcontrolwillnotbeexecutedpreperlyunlessthereareat least8msbetWeenl Orefreshoperations Whencreatingtheprogram be surethatallofthecondjtionsdescribedbelowaresa...

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Page 71: ...SECTION5 Tr bMeshooting ThissectionprovidespOssibleerrorsanderrorremedies ErrorDetection 53 End of Page 1396...

Page 72: ...ircuit C200H TCOO orthecurrentoutputfalls b low2mA DataSettingConsole Whenasensorerroroccurs oneofthecodesaboveandthedeteCtedtempera turearedisplayedalternately lfaLooplsensorerrorS r andaLoop2sensore...

Page 73: ...controll dconditions i TGmperatureabrm2 Th terwperatureisinthealarmr ggsetwithAlarm2SV ALMI displaysthetemperaturealarmlfortheloopcurrentselected Nojndi catorisprovidedtoshowanALM2aiarm Thebitsshownin...

Page 74: ...n TheC200HpowersupplyisturnedonbuttheRUNindicatorisnotIit Noneofthe errorsdescribedpreviouslyaredetected ReplacetheUnit No24VDCpOwersupplyisconnectedtotheHeat Coo remperatureControl Unitinputterminals...

Page 75: ...and 0 Oto999 9 C F inunitsofO 1 C F lntegral reset time Oto9999s inunitsofls Derivative rate time OtO9999S inunitsOfls Controlperiod 1to99s inunitsofls Samp ngperbd 500rns Outputrefrgshperiod 500ms Di...

Page 76: ...Pulse C200H TV Ol Voltageeutput Pugse C200H TV 02 Outputvoltage 12VDC Max loadcurr nt 40mA withshon protgctivecircuh CurrentOutput Linear C200H TV 03 Outputcurrent 4to20mA Permlsslbleloadlmpedanc9 60...

Page 77: ...m pl lnum 30 v8 rh um odlum Platlnum 3 odlum6 RangO OC Oto1 700 Oto1 700 200to 00to 200to Oto600 100to Oto1 300 1 00 850 400 1 00 OF Oto3 000 Oto3 000 300to 100to 300to Oto1 oo 300to Oto2 300 2 300 1...

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Page 79: ...OFFthenbackON 3 Settheheaterburnoutcurrentlimitt O Othenbacktoitsoriginalvalue Makesurethatthecurrentdifferencebetweennormaloperationandheater burnoutisatleast2 5A Stabledetectionisdifficultwithacurre...

Page 80: ...ns HeaterBurnOUtDetectiOnCharacterlsttcs Heaterburnoutdetgctbnsettbgrang9 0 1to49 9A inur sofO 1A seenote1 CurrentdHfo nc r qulrgdforheaterburnoutdgtgctlon 2 5Amin normaltime burnoutti Hgatg cur 6ntmo...

Page 81: ...A ndixC CurrentTransf rmerDimensi ns E54 CTl 2t 15 5 8 r iI 7 5 1 10 5 3 11 1 5 Bdia 2 8 Wo3 LI 30 40 Twe3 5dia holes 2 36dia E54 CT3 9 15 30 9 1 1 m 12da 1 1 1 40 ll 30 40 TwoM3holeswithadepthof4mm...

Page 82: ...HeaterBumoutDetection AppendixC CurrentTransf rmerCircuitDiagram Controloutput ACpowersupply To bmperatureControlUnit CTinputtemin d noP larity Heatercable CurrentTransformer 64 End of Page 1407...

Page 83: ...AppendfixD Dimensi ns Heat C oSTemperatureC ntroiUnit Un Dlmenslons MountlngDI nenslons DataSettingConsole UnftDimenslons 800 8 11 100 5 120 5 131 5 L ca 1 Weight 360g Weight 120g 65 End of Page 1408...

Page 84: ...Clearance W U 1 f Panelthicknesslto4rnm earanoeofatleast150mm A owaclearanceofatleastlsemmbehindtheDataSettingConsolewhenitisinstaliedinthepaneltoallowcable conneCtorstobeinserted Aclearanceof50mmissu...

Page 85: ...lue Proportionalband tntegraltime d Derivativetime DisplayLevel1 5L SPlower mit SL H SPupperlimit c db Deadband c 5c Coolingcogffide H atingcontroI Coolingcontrol P riod HY5 Hysteresis Alarmhysteresis...

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Page 87: ...ing 29 coo ingcoefficientset h19 29 copybanksetting Seesettings cover removalandreplacemenL8 CTinputoverfiowerror 54 CurrentTransformer 13 D dataflow 21 da as ng 21 0peratingprocedure 20 DataSettingCo...

Page 88: ...settings sour 8 SlaveRacknumberofmountableUnits 4 SPlowerlimitsetting 28 SPupperlimi setting 28 SpecialI OUniterror 55 specifications genera1 table 57 SVse ting 26 switchsett gs 7 u temperatUrealam 55...

Page 89: ...talognumberonthefrontcoverofthemanual Cat No W240 E LRevisi nc de Thefollowingtabteoutiinesthechangesmadetothemanualduringeachrevision Pagenumbersrefertothe preVlousverSlon Rgvlslonood Dat Rgvlsgdcont...

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Page 93: ...adurtr OMRONEUROPEB V Wegalaan67 69 NL 2132JDHoofddorp TheNetherlands Tel 31 2356 81 300 Fax 3 2356 81 388 0MRONELECTRONICS INC 1EastCommerceDrive Schaumburg iL60173 U S A Tel 1 847 843 7900 Fax 1 847...

Page 94: ...mR n Cat No W240 El 1 Note Specifioationssubjecttochangewithoutnotioe PrintedinJapan O402 O 06MSK End of Page 1419...