Omron CJ - 12-2004, Manual

Page 1: ...Cat No Z174 E1 02A SYSMAC CS CJ Series CS1W V600C11 CS1W V600C12 CJ1W V600C11 CJ1W V600C12 ID Sensor Units...

Page 2: ...SYSMAC CS CJ Series ID Sensor Units Operation Manual Revised December 2004...

Page 3: ...iv...

Page 4: ...R SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR...

Page 5: ...may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON repres...

Page 6: ...injury or may result in serious injury or death Additionally there may be significant property damage CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or mo...

Page 7: ...ller Visual Aids The following headings appear in the left column of the manual to help you locate different types of informa tion Note Indicates information of particular interest for efficient and c...

Page 8: ...8 SECTION 2 CS series ID Sensor Units 9 2 1 Specifications 10 2 2 Operating Procedure 12 2 3 Part Names and Functions 17 2 4 Connections and Wiring 19 SECTION 3 CJ series ID Sensor Units 23 3 1 Speci...

Page 9: ...74 6 2 Communications Commands 78 6 3 Communications Time 91 SECTION 7 Troubleshooting Alarms and Errors 93 7 1 Indicators and Error Check Flowcharts 94 7 2 ID Sensor Unit Alarms 96 7 3 CPU Unit Error...

Page 10: ...ion of ID Sensor Units for CS series PLCs Section 3 describes the specifications operation and installation of ID Sensor Units for CJ series PLCs Section 4 describes the methods used to exchange data...

Page 11: ...xii...

Page 12: ...nd understand the information contained before attempting to set up or operate a ID Sensor Unit and PLC system 1 Intended Audience xiv 2 General Precautions xiv 3 Safety Precautions xiv 4 Operating En...

Page 13: ...achines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for installing and operating OMRON ID Sen sor Units Be su...

Page 14: ...ir or metal powder Where the PLC is affected by vibration or shock Where any water oil or chemical may splash on the PLC Provide proper shielding when installing in the following locations Locations s...

Page 15: ...rning Do not apply voltages to the Input Units in excess of the rated input volt age Excess voltages may result in burning Do not apply voltages or connect loads to the Output Units in excess of the m...

Page 16: ...memory Changing the present value of any word or any set value in memory Before touching a Unit be sure to first touch a grounded metallic object in order to discharge any static build up Not doing so...

Page 17: ...ectives EMC Directives Low Voltage Directive 7 2 Concepts EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built in...

Page 18: ...character istics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must therefore confirm...

Page 19: ...The diode connected in parallel with the load changes energy accumulated by the coil into a current which then flows into the coil so that the current will be converted into Joule heat by the resistan...

Page 20: ...eatures and system configuration of an ID Sensor Unit 1 1 Outline of Features and Functions 2 1 2 System Configuration 4 1 2 1 Basic System Configuration 4 1 2 2 Mounting Restrictions 5 1 2 3 Mounting...

Page 21: ...or V600 series Data Carriers for SYSMAC CJ series PLCs There are two models a Single head ID Sensor Unit CJ1W V600C11 and a Double head ID Sensor Unit CJ1W V600C12 CJ series Units can be connected in...

Page 22: ...ries CPU Unit CS1W V600C11 CS1W V600C12 CJ1W V600C11 CJ1W V600C12 R W Head V600 series V600 H Maximum number of connected Heads 1 2 1 2 Applicable Data Carriers V600 series Data Carriers V600 D R or V...

Page 23: ...TEST ON HEAD1 HEAD2 DC24V INPUT Single head ID Sensor Unit Data Carrier R W Head Double head ID Sensor Unit CPU Unit Workpiece moving body Workpiece moving body Moves 24 V DC power supply SYSMAC CJ1G...

Page 24: ...PLCs CJ series ID Sensor Units are classified as CJ series Special I O Units These Units can be mounted to a CJ series CPU Rack or CJ series Expansion Rack The number of Units per CPU Rack or Expansi...

Page 25: ...as shown in the following diagram 2 While making sure to align the Unit properly with the connectors tighten the mounting screws securely to a tightening torque of 0 4 N m 3 To remove the Unit first...

Page 26: ...uld click into place 3 Attach an End Cover to the Unit on the right end of the Rack Note The CJ series PC may not operate properly if the sliders are not locked firmly into place SYSMAC CJ1G CPU44 PRO...

Page 27: ...pation CS series PLCs CJ series PLCs 1 3 Functions by Application Remove the label after wiring has been completed Remove the label after wiring has been completed Application Function Reference Perfo...

Page 28: ...2 1 3 Communications Specifications 11 2 2 Operating Procedure 12 2 2 1 Overall Procedure 12 2 2 2 Operating Procedure Example 13 2 3 Part Names and Functions 17 2 3 1 Part Names 17 2 3 2 Indicators...

Page 29: ...eads V600 H 1 or 2 Heads Applicable Data Carriers V600 series Data Carriers V600 D No of allocated unit numbers 1 2 No of allocated words 10 words 20 words Control protocol Special protocol Data excha...

Page 30: ...communications mode distance prior ity or time priority 2 Write verification 3 Auto Wait Time Setting Commands Read Write Bit Set Bit Clear Mask Bit Write Calculation Write Data Fill Data Check Number...

Page 31: ...When using CX Programmer V2 0 or later with the CS1W V600C11 I will be displayed in the ladder diagram before address for inputs and Q will be displayed before addresses for outputs for operation data...

Page 32: ...r of Data Carrier read bytes 10 bytes Read data storage destination D1000 to D1004 ID Sensor Unit Settings 1 2 3 1 Communications Test Switch Set on Unit s front panel 2 Mounting and Installation V600...

Page 33: ...the PLC power supply The I O tables can be created from the Programming Console or CX Programmer Set the unit number to 0 and the following words will be allocated to the Unit as a Special I O Unit CI...

Page 34: ...ications Specification Read Data Storage Or der First Data Carrier Read Address Number of Bytes to Read and Read Data Storage Destination in words n 1 to n 6 allocated in the Special I O Unit Area her...

Page 35: ...0 MOV 2002 0010 Execution input Command Execution Bit ID Busy MOV 2003 000A MOVL 2004 00001000 Normal End Flag Error End Flag Normal end Specification of command communications specification and read...

Page 36: ...ERR ERP ERH TEST ON HEAD V600C12 RUN ERC HEAD1 T R NORM ERR ERP ERH HEAD2 T R NORM ERR TEST ON HEAD1 HEAD2 DC24V INPUT CS1W V600C11 CS1W V600C12 Status indicators Unit number switches Communications t...

Page 37: ...occurred in the CPU Unit ERP Head Power Error Head power error Red Lit An error has occurred in the power supply to the R W Head Not lit The power supply to the R W Head is normal Head 1 T R Communica...

Page 38: ...2 Press in on the connector until it locks in place Note The connector will not lock into place if you hold onto the ring Always hold onto the rubber molding Removal Method Hold onto the ring and pul...

Page 39: ...ave been taken inside the I O Sensor Unit for noise entering on the power supply line supplying power through a line filter can be used to greatly attenuate ground noise 2 Although the rated power con...

Page 40: ...th the load Note Use surge killers and diodes that meet the following conditions Noise Countermeasures for External Wiring Consider the following items when wiring external lines such as the R W Head...

Page 41: ...eparate them with grounded iron plates Power lines Low power cables Control cables High power cables R W Head cables and PLC I O lines Ground to 100 or less 300 mm min 300 mm min SYSMAC power supply l...

Page 42: ...formance Specifications 24 3 1 3 Communications Function Specifications 25 3 2 Operating Procedure 26 3 2 1 Overall Procedure 26 3 2 2 Operating Procedure Example 27 3 3 Part Names and Functions 31 3...

Page 43: ...arriers V600 series Data Carriers V600 D No of allocated unit numbers 1 unit number 2 unit numbers No of allocated words 10 words 20 words Control protocol Special protocol Data exchange methods with...

Page 44: ...ier communications mode distance prior ity or time priority 2 Write verification 3 Auto Wait Time Setting Commands Read Write Bit Set Bit Clear Mask Bit Write Calculation Write Data Fill Data Check Nu...

Page 45: ...When using CX Programmer V2 0 or later with the CJ1W V600C11 I will be displayed in the ladder diagram before address for inputs and Q will be displayed before addresses for outputs for operation data...

Page 46: ...nel 2 Mounting and Installation CJ series CPU Unit Special I O Unit Area 15 00 D1000 01 02 D1001 03 04 D1002 05 06 D1003 07 08 D1004 09 0A Read data storage order Data Carrier Address 7 0 0010 0 1 001...

Page 47: ...0 1 23 4 5 6 7 8 9 0 1 23 4 5 6 7 8 9 OD261 SYSMAC CJ1G CPU44 PROGRAMMABLE CONTROLLER RUN ERR ALM INH PRPHL COMM OPEN PERIHERAL PORT MCPW R BUSY I 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 II 20 1 CN1 DC2...

Page 48: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 V600C11 RUN ERC ERP ERH T R NORM ERR TEST ON Peripheral port Programming Console DM address Contents Meaning 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 D20000 0 0 0 0 N...

Page 49: ...0 MOV 2002 0010 Execution input Command Execution Bit ID Busy MOV 2003 000A MOVL 2004 00001000 Normal End Flag Error End Flag Normal end Specification of command communications specification and read...

Page 50: ...V600C11 CJ1W V600C12 Status indicators Unit number switches Communications test switch R W Head connector V600C12 RUN ERC ERP ERH HEAD1 HEAD2 T R NORM ERR T R NORM ERR TEST ON HEAD1 HEAD2 V600C11 RUN...

Page 51: ...occurred in the CPU Unit ERP Head Power Error Head power error Red Lit An error has occurred in the power supply to the R W Head Not lit The power supply to the R W Head is normal Head 1 T R Communic...

Page 52: ...2 Press in on the connector until it locks in place Note The connector will not lock into place if you hold onto the ring Always hold onto the rubber molding Removal Method Hold onto the ring and pul...

Page 53: ...th the load Note Use surge killers and diodes that meet the following conditions Noise Countermeasures for External Wiring Consider the following items when wiring external lines such as the R W Head...

Page 54: ...eparate them with grounded iron plates 300 mm min 300 mm min Power lines Low power cables Control cables High power cables R W Head cables and PLC I O lines Ground to 100 or less SYSMAC power supply l...

Page 55: ...36 Connections and Wiring Section 3 4...

Page 56: ...4 1 Outline of Data Exchange 38 4 1 1 Unit Number Setting 39 4 1 2 Special I O Unit Restart Bits 40 4 2 Initial Settings Data 41 4 2 1 DM Area Allocations and Contents 41 4 2 2 DM Area Contents Same f...

Page 57: ...0 10 9 n DM Area D20000 100 n System Settings 100 words D20000 100 n 1 Auto Wait Time Not used D20000 100 n 99 ID Sensor Unit CS1W V600C11 CJ1W V600C11 I O Data Output data Input data Exchanged contin...

Page 58: ...2 CJ1W V600C12 is used two unit numbers are allocated 0 1 2 3 456 7 8 9 0 1 2 3 456 7 8 9 Switch No Unit No CS1W V600C11 CJ1W V600C11 CS1W V600C12 CJ1W V600C12 Words allocated in Special I O Unit Area...

Page 59: ...eing restarted Note Replace the ID Sensor Unit if an error cannot be cleared even after turning the power supply OFF and ON or after turning ON the Special I O Unit Restart Bit Bit address Function A5...

Page 60: ...00 to D20499 Unit 5 D20500 to D20599 Unit 6 D20600 to D20699 Unit 7 D20700 to D20799 Unit 8 D20800 to D20899 Unit 9 D20900 to D20999 Unit 10 D21000 to D21099 Unit n Unit 95 D29500 to D29599 ID Sensor...

Page 61: ...ystem Settings Not used 08 to 11 Operating mode switch setting 0 Enabled 1 digit BCD 1 Disabled 1 digit BCD Page 56 04 to 07 Setting for write verifica tion 0 Verification 1 digit BCD 1 No verificatio...

Page 62: ...2080 to CIO 2089 Unit 9 CIO 2090 to CIO 2099 Unit 10 CIO 2100 to CIO 2109 Unit n CIO 2000 10 n to CIO 2000 10 n 9 Unit 95 CIO 2950 to CIO 2959 ID Sensor Unit CS1W V600C11 CJ1W V600C11 I O Data Output...

Page 63: ...rned ON the ID Sensor Unit will inter pret the command and start execution n 1 n 11 08 to 15 Command Command Code Specify the command to be executed 04 to 07 Communica tions Specifica tion Specify the...

Page 64: ...age order 0 Left most Rightmost 1 Right most Leftmost 0000 to FFFF 0001 to 0800 Read data Page 79 Write 01 0000 to FFFF 0001 to 0800 Write data Page 80 Bit Set 02 0000 to FFFF 0001 to 0004 Designation...

Page 65: ...ess rightmost 4 digits DM D00000 to D32767 0 hex Always 0 000000 to 032767 BCD CIO CIO 0000 to CIO 6143 1 hex Always 0 000000 to 006143 BCD WR W000 to W511 2 hex Always 0 000000 to 000511 BCD HR H000...

Page 66: ...sor Unit error 14 Test Mode Flag Turns ON during Test Mode 13 Head Power Sup ply Error Flag Turns ON when there is an error in the Unit s 24 V power supply or the input power supply 12 Memory Error Fl...

Page 67: ...area before the auto wait time elapses 06 to 09 Not used 05 Battery Warning Flag Error Code 7B Turns ON when an error occurs outside of the write area Turns ON when a battery warning occurs 04 Status...

Page 68: ...the power supply is turned ON or communications are started 0 0 0 0 At a normal end Processing time 1 to 9999 10 ms hex At an error end E 0 Error code Error classification Error Codes Error Communica...

Page 69: ...50 I O Data Allocations Section 4 3...

Page 70: ...5 3 System Settings and Auto Wait Time Setting 56 5 3 1 System Settings 56 5 3 2 Auto Wait Time Setting 58 5 4 Data Carrier Memory 59 5 4 1 EEPROM Battery free Data Carriers 59 5 4 2 SRAM Built in Ba...

Page 71: ...entered Communications Test Mode Operation Read and write operation will be repeated at 1 second intervals for Data Car rier address 0000 hex For a Double head Unit status will be read and writ ten a...

Page 72: ...rea will turn ON and an error code E072 will be stored in the Processing Results Monitor word n 9 Use a sensor or other method to detect the presence of a Data Carrier before turning ON the Command Ex...

Page 73: ...Carrier Execution can also be ended by turning ON the Abort Bit word n bit 02 while the ID Sensor Unit is waiting for the Data Carrier A Data Carrier is detected as it enters the communications area...

Page 74: ...n completed with a specific Data Carrier communications will not be performed with it again even if it remains in the communications area Pro cessing is ended when the Abort Bit word n bit 02 turns ON...

Page 75: ...t to disable test mode to prevent accidentally entering test mode Verification Setting Verification can be enabled for write operations or verification can be dis abled to shorten the communications t...

Page 76: ...y to the PLC OFF and ON or turn ON the Spe cial I O Unit Restart Bit after changing settings in the DM Area from a Pro gramming Device DM Area setting data is transferred to Special I O Units only whe...

Page 77: ...it in DM Area m D20000 100 unit No 2 Always turn the power supply to the PLC OFF and ON or turn ON the Spe cial I O Unit Restart Bit after changing settings in the DM Area from a Pro gramming Device D...

Page 78: ...ommand results in communications across multiple pages When using these commands specify the Processing Address and Number of Processing Bytes so that all processing is performed on the same page The...

Page 79: ...ta a write protection error will occur Manufacturing Date Note 1 The rightmost two digits are given for the year 1992 92 2 The month is expressed as a 2 digit number March 03 and October 10 Example Ma...

Page 80: ...ng Range Note 1 Address 00 hex cannot be write protected 2 Addresses 80 hex to FD hex cannot be set as the end address 3 If the end address is set to 00 hex all addressed from address 01 hex to FF hex...

Page 81: ...in battery Data Carriers Setting Write Protection The write protection setting uses 4 bytes of the Data Carrier from address 0002 hex to 0005 hex Write protection can be enabled and disabled by settin...

Page 82: ...to the same address 3 If the specified end address exceeds the end address of the Data Carrier end address 07FF hex the Data Carrier memory area will be write protected through address 07FF hex i e th...

Page 83: ...led 100 000 writes or user setting 5 6 1 EEPROM Battery free Data Carriers The Number of Writes Control command can be used to manage the life of EEPROM battery free Data Carriers The end of the life...

Page 84: ...the number of writes without updating the number of writes value Note For any one Data Carrier use only an Add specification or a Subtract specifi cation for the Number of Writes Control command If b...

Page 85: ...e Status Flag word n 8 bit 04 in the Results Information will turn ON Number of Writes Control 2 Life Control User Setting The Number of Writes Control Area consists of 3 bytes from the start address...

Page 86: ...value Note 1 For any one Data Carrier use only an Add specification or a Subtract spec ification for the Number of Writes Control command If both specifications are used for the same Data Carrier the...

Page 87: ...al circuits when the battery is checked meaning that the life of the battery would be reduced if the low battery check was performed each time the Data Carrier was accessed We recommend that the syste...

Page 88: ...the check code A memory check is performed by using the Data Check command with a Cal culation processing specification to write the check code and a Verification processing specification to verify th...

Page 89: ...h a Verification processing specification to verify the check code This enables detecting inter nal data corruption that might occur in the Data Carrier when the data is not being accessed Application...

Page 90: ...is normal the Normal End Flag in Unit Status word n 7 bit 01 is turned ON If the check codes are not the same the Error End Flag word n 7 bit 02 in Unit Status is turned ON Address 7 0 000F 0010 1 2...

Page 91: ...72 Data Check Section 5 7...

Page 92: ...U Unit 6 1 ID Sensor Unit Operation 74 6 1 1 Outline of Operation 74 6 1 2 Read Command Read 75 6 1 3 Commands Used to Write Data 76 6 1 4 Copy Command Copy 77 6 2 Communications Commands 78 6 2 1 Com...

Page 93: ...is being executed even if the CPU Unit is changed to PROGRAM mode 2 If an ID Sensor Unit error occurs communications will stop regardless of the operating mode 3 First word allocated to Unit in CIO A...

Page 94: ...read data will be transferred to the data storage area Data transfer to CPU Unit memory will be split into transmissions of 160 bytes each 7 After data is stored the Normal End Flag word n 7 bit 01 w...

Page 95: ...missions of 160 bytes each 6 The ID Sensor Unit will execute the processing specified by the command for the Data Carrier 7 If command execution ends normally the Results Information word n 8 and Proc...

Page 96: ...y the Results Information word n 8 and Processing Results Monitor word n 9 will be set 8 The Normal End Flag word n 7 bit 01 will turn ON and the ID Busy Flag will turn OFF 9 The Normal End Flag will...

Page 97: ...he specified area in the Data Carrier Bit Clear 03 Clears the specified bits of the specified area in the Data Carrier Mask Bit Write 04 Masks the specified bits in the specified area of the Data Carr...

Page 98: ...00C12 Head 2 of CS1W V600C12 or CJ1W V600C12 n 1 n 11 08 to 15 Command Command code 00 hex 04 to 07 Communications Specifi cation Refer to page 52 Specify the communications method with the Data Carri...

Page 99: ...CS1W V600C12 CJ1W V600C11 or CJ1W V600C12 Head 2 of CS1W V600C12 or CJ1W V600C12 n 1 n 11 08 to 15 Command Command code 01 hex 04 to 07 Communications Specifi cation Refer to page 52 Specify the commu...

Page 100: ...0 0 0 0 0 0 1 0 0 1 0 0 0 0 1 Data Carrier Data 0 1 2 7 Data Written to Data Carrier 0 1 2 7 0 0 0 0 0 0 0 1 0 0 1 0 0 0 0 0 Designation Data in Data Storage Area 0 1 2 7 Bit Bit Bit Bit Bit Bit Word...

Page 101: ...0 1 2 3 3 7 1 0 0 0 0 0 0 0 0 0 1 0 0 0 0 1 0 0 0 0 0 0 0 1 Data Carrier Data 0 1 2 7 3 The data in boxes is cleared Bit Bit Bit Bit Bit Bit Word address Bit No Type Bit name Description Head 1 of CS1...

Page 102: ...h the write area extends across more than one page is performed for this Data Carrier the Data Carrier Address Error Flag word n 8 bit 13 in the Results Information will turn ON and the command will n...

Page 103: ...The data in boxes is held Data Carrier Data 0 1 2 7 Bit Bit Bit Bit Bit Bit Bit Bit Word address Bit No Type Bit name Description Head 1 of CS1W V600C11 CS1W V600C12 CJ1W V600C11 or CJ1W V600C12 Head...

Page 104: ...specified for the Command Option and writes the result The calculation result is stored in the data storage area Up to 4 bytes i e 2 words can be specified for one command execution Example for Additi...

Page 105: ...will not be execut ed 4 Check the memory capacity of the Data Carriers before setting the Pro cessing Address and Number of Processing Bytes If the Processing Ad dress and Number of Processing Bytes...

Page 106: ...are not suitable for the Data Carriers for which communications are being performed Data Carrier Address Error Flag word n 8 bit 13 will turn ON Word address Bit No Type Bit name Description Head 1 of...

Page 107: ...r word n 8 bit 13 will turn ON Word address Bit No Type Bit name Description Head 1 of CS1W V600C11 CS1W V600C12 CJ1W V600C11 or CJ1W V600C12 Head 2 of CS1W V600C12 or CJ1W V600C12 n 1 n 11 08 to 15 C...

Page 108: ...e not suitable for the Data Carriers for which communications are being performed the Data Carrier Address Error Flag word n 8 bit 13 will turn ON Word address Bit No Type Bit name Description Head 1...

Page 109: ...writes data is communi cating the Status Flag word n 8 bit 04 in the Results Information will turn ON 6 Confirm the capacity of both the Data Carrier being read and the one being written before using...

Page 110: ...800 600 400 200 0 1 50 100 150 200 250 No of bytes processed Read Write with verification Write with no verification Communications time T 1 8 N 48 4 T 4 2 N 86 5 T 2 2 N 72 8 N Number of processed b...

Page 111: ...orm tests with the actual system before application 3 Communications error processing is not included in the above calculation formula 6 3 2 TAT Calculation The time from when the CS CJ series CPU Uni...

Page 112: ...on 7 1 Indicators and Error Check Flowcharts 94 7 1 1 Status Indicators 94 7 1 2 Error Check Flowchart 95 7 2 ID Sensor Unit Alarms 96 7 3 CPU Unit Errors 100 7 4 Restarting Special I O Units 101 7 5...

Page 113: ...roller Unit error Red Lit An error has occurred in the ID Sensor Unit Not lit No error has occurred in the ID Sensor Unit ERH Error at Host CPU Unit error Red Lit An error has occurred in the CPU Unit...

Page 114: ...occurred during ID Sensor Unit operation An error occurred in the CPU Unit Error occurs Not lit Not lit RUN indicator lit RUN indicator lit Not lit Not lit Lit Lit Lit Lit Check the initial setting d...

Page 115: ...C12 Head 2 of CS1W V600C12 or CJ1W V600C12 Input n 7 n 17 15 Unit Status Unit Busy Turns ON when there is an ID Sensor Unit error 14 Test Mode Turns ON during Test Mode 13 Head Power Supply error Turn...

Page 116: ...in the Special I O Unit Area will be written Word address Name of alarm Meaning Unit response Correction Head 1 of CS1W V600C11 CS1W V600C12 CJ1W V600C11 or CJ1W V600C12 Head 2 of CS1W V600C12 or CJ1...

Page 117: ...D Sensor Unit when the power supply was turned ON or immediately after the Unit was restarted Unit operation will stop Turn the power supply OFF and ON or turn ON the Special I O Unit Restart Bit Repl...

Page 118: ...ck command The number of writes was exceeded for a Number of Writes Control command An error occurred while writing for a Copy command Check the data settings Replace the Data Carrier Make the same ch...

Page 119: ...Sen sor Unit Unit operation will stop CPU Unit monitor error An error occurred because there was no response from the CPU Unit CPU Unit WDT error An error occurred in the CPU Unit V600C11 RUN ERC T R...

Page 120: ...the power supply is turned OFF and ON or the Special I O Unit Restart Bit is turned ON replace the ID Sensor Unit Power Supply Unit or CPU Unit Bit address Function A50200 Unit 0 Restart Bit The Unit...

Page 121: ...yze the error Use the following flowcharts to check errors 7 5 1 Main Check Flowchart Use the Main Check Flowchart according to the nature of the error Are system connections normal Are Data Carrier c...

Page 122: ...it red Current consumption for all Units on Rack Power Supply Unit capacity Single head Unit T R or NORM ERR flashing for either Head Cycle PLC power or turn ON Special I O Unit Restart Bit Clear D200...

Page 123: ...E076 CIO n 9 not 0000 Data Carrier OK Travel speed OK Data Carrier OK Cycle PLC power or turn ON Special I O Unit Restart Bit Clear DM m in words allocated in DM Area START Correct distance Reduce tra...

Page 124: ...101 130 35 123 193 9 3 4 12 52 4 35 5 20 8 11 9 5 6 Six operation status indicators Switches Connector 0 1 With cover 16 5 101 15 130 35 123 193 9 3 4 12 52 4 35 5 20 8 11 9 5 6 25 51 3 6 Eight opera...

Page 125: ...31 90 2 7 2 7 4 5 18 1 17 3 140 4 7 5 5 4 9 12 5 20 29 10 5 21 4 5 7 7 Connector Switches Six operation status indicators 65 31 90 2 7 2 7 4 5 18 1 17 3 140 4 7 29 2 5 5 4 9 12 5 20 29 10 5 21 4 5 7 7...

Page 126: ...02 D1001 03 04 D1002 05 06 D1003 07 08 D1004 09 0A Read data storage order Read command executed Bit Bit Bit Bit Item Setting Setting location Unit No 00 Unit s front panel unit number switches 00 Op...

Page 127: ...enabled Verification for writ ing Communications mode Distance D20001 0000 Auto Wait Time Setting Word address Contents Meaning 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 CIO 2001 0 0 1 0 Command code Comm...

Page 128: ...OV 2002 0010 Execution input Command Execution Bit ID Busy MOV 2003 000A MOVL 2004 00001000 Normal End Flag Error End Flag Normal end Specification of command communications specifications and read da...

Page 129: ...tions will be aborted at that point The Results Information word n 8 will always be 0000 hex in this case 3 To confirm the execution results from the user program use the ON status of the Normal End F...

Page 130: ...7 0017 0 8 0018 0 9 0019 0 A CS series CPU Unit memory 15 00 E0_1000 02 01 E0_1001 04 03 E0_1002 06 05 E0_1003 08 07 E0_1004 0A 09 Read data storage order Read command executed Bit Bit Bit Bit Item Se...

Page 131: ...switch enabled Verification for writ ing Communications mode Distance D20101 0150 Auto Wait Time Setting Word address Contents Meaning 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 CIO 2011 0 0 2 1 Command co...

Page 132: ...he Data Carrier the operation will be ended MOV 2011 0021 MOV 2012 0010 Execution input Command Execution Bit ID Busy MOV 2013 000A MOVL 2014 50001000 Normal End Flag Error End Flag Normal end Specifi...

Page 133: ...t to repeat auto either the Normal End Flag or the Error End Flag will turn ON every scan for consecutive scans The execution results can be correctly de termined by using the ON status of both the No...

Page 134: ...01 04 03 D1102 06 05 D1103 08 07 Write data storage order Write command executed Data Carrier Bit Bit Bit Bit Item Setting Setting location Unit No 55 Unit s front panel unit number switches 55 Operat...

Page 135: ...enabled Verification for writ ing Communications mode Distance D25501 0000 Auto Wait Time Setting Word address Contents Meaning 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 CIO 2551 01 0 1 Command code Commu...

Page 136: ...Execution input Command Execution Bit ID Busy MOV 2553 0008 MOVL 2554 00001100 Normal End Flag Error End Flag Normal end Specification of command communications specifications and write data storage...

Page 137: ...Head 2 Write Write 1 scan Normal end Write data 0000 Communications processing 0000 Waiting for Data Carrier 1 scan Missing error Command Execution Bit Word n bit 00 Command Words n 1 to n 4 Normal E...

Page 138: ...rds in DM Area Auto Wait Time Set ting Infinite Command Copy Set in the Special I O Unit Area Communications specification Single auto Read start address 0020 hex Number of read write bytes 16 bytes W...

Page 139: ...76 0010 Normal End Flag Error End Flag Normal end Specification of command communications specifications Specification of first read address Specification of number of read write bytes Write data stor...

Page 140: ...firm the execution results from the user program use the ON status of the Normal End Flag or Error End Flag in the Unit Status 2 Do not turn ON the Command Execution Bit during command execution i e w...

Page 141: ...122 Sample Programming Appendix B...

Page 142: ...setting Communications test switch setting BCD 15 14 13 12 11 10 9 8 Verification for writing Communications mode 7 6 5 4 3 2 1 0 0 Enabled 1 Disabled Verification for writing BCD 0 Verification 1 No...

Page 143: ...trol Copy Com spec BCD 0 Trigger 1 Auto 2 Repeat auto 0 Trigger 1 Auto Applicable command Read Write Bit Set Bit Clear Mask Bit Write Calculation Write Data Fill Data Check No of Write Control Copy Un...

Page 144: ...to 032767 000000 to 006143 000000 to 000511 000000 to 000959 000000 to 032767 000000 to 004095 Applicable area DM CIO WR HR AR EM TIM CNT Bank No hex 0 0 to C 0 Applicable area DM CIO WR HR AR EM TIM...

Page 145: ...011 1100 1101 1110 1111 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NUL TC1 SOH TC2 STX TC3 ETX TC4 EOT TC5 NEQ TC6 ACK BEL FE0 BS FE1 HT FE2 LF FE3 VT FE4 FF FE5 CR S0 S1 TC7 DLE DC1 DC2 DC3 DC4 TC8 NAK TC...

Page 146: ...s version Revision code Date Revised content 01 February 2003 Original production 02 March 2004 Page 10 Voltage changed to 26 for internal current consumption Page 24 Information on number of Unit per...

Page 147: ...128 Revision History...

Page 148: ...enz Str 4 D 71154 Nufringen Germany Tel 49 7032 811 0 Fax 49 7032 811 199 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC...

Page 149: ...Authorized Distributor Cat No Z174 E1 02A Note Specifications subject to change without notice Printed in Japan 1204 0 5C 0203 M...