Omron D4JL Series, Manual

Page 1: ...e trapped key when he enters a hazardous area he does not have to worry about somebody locking the door and trapping him inside The door can be opened only by supplying power to the solenoid and then turning the trapped key to unlock the D4JL There are thirty different types of trapped keys available for use in applications with adjacent hazardous areas Models with Rear Release Buttons A rear rele...

Page 2: ...nnector type 1 Conduit Size 2 G1 2 2 Built in Switch R 3NC 3NC slow action contacts 3 Head Material F Plastic 4 Door Lock and Release A Mechanical lock 24 VDC solenoid release 5 Indicator C 24 VDC green LED indicator D 24 VDC orange LED indicator 6 Release Key Type 5 Standard release key 7 Connection Method N Connector type 8 Cover Mounting Screws T Standard screws X Special screws Note For more i...

Page 3: ... Solenoid release 2NC 1NO 2NC 1NO G1 2 D4JL 2NFA D5 M20 D4JL 4NFA D5 2NC 1NO 3NC G1 2 D4JL 2PFA D5 M20 D4JL 4PFA D5 3NC 2NC 1NO G1 2 D4JL 2QFA D5 M20 D4JL 4QFA D5 3NC 3NC G1 2 D4JL 2RFA D5 M20 D4JL 4RFA D5 Solenoid lock Mechanical release 2NC 1NO 2NC 1NO G1 2 D4JL 2NFG D5 M20 D4JL 4NFG D5 2NC 1NO 3NC G1 2 D4JL 2PFG D5 M20 D4JL 4PFG D5 3NC 2NC 1NO G1 2 D4JL 2QFG D5 M20 D4JL 4QFG D5 3NC 3NC G1 2 D4J...

Page 4: ...7 01 2 M20 D4JL 4RFA D7 01 2 Release key type Indicator Lock and release types Contact configuration door open closed detection switch and lock monitor switch contacts Conduit opening Model Trapped key Green Mechanical lock Solenoid release 2NC 1NO 2NC 1NO G1 2 D4JL 2NFA C8 01 SJ M20 D4JL 4NFA C8 01 SJ 2NC 1NO 3NC G1 2 D4JL 2PFA C8 01 SJ M20 D4JL 4PFA C8 01 SJ 3NC 2NC 1NO G1 2 D4JL 2QFA C8 01 SJ M...

Page 5: ... button type ANSI RIA R15 06 1999 11 2 2 Interlocking portion b The interlocking portion of the interlocked barrier shall be installed applied and maintained so that 8 be capable of being easily unlocked from the inside of the safeguarded space with or without power available when the possibility of full body access exists D4JL model with rear release button D4JL SK40 For safety measures on large ...

Page 6: ... 1 certified direct opening Consult your OMRON representative for details UL 1 3 UL 508 CSA C22 2 No 14 E76675 CQC CCC 3 GB14048 5 2005010305167533 KOSHA 2 3 EN60947 5 1 Consult your OMRON representative for details Item Utilization category AC 15 DC 13 Rated operating current Ie 3 A 0 27 A Rated operating voltage Ue 240 V 250 V Rated voltage Carry current Current A Volt amperes VA Make Break Make...

Page 7: ...ed key 10 000 operations min Rear release button D4JL FA 7 3 000 operations min D4JL FA 8 01 SJ 500 operations min Electrical 500 000 operations min 3 A resistive load at 250 VAC 3 Operating speed 0 05 to 0 5 m s Operating frequency 30 operations minute max Direct opening force 4 60 N min EN60947 5 1 Direct opening travel 4 15 mm min EN60947 5 1 Holding force 5 3 000 N min Contact resistance 25 mΩ...

Page 8: ...he indicator directly to direct opening contacts If indicator is connected in parallel with direct opening contacts a short circuit current may flow in the event that the indicator is damaged causing equipment to malfunction Do not switch standard loads for more than 2 circuits Otherwise the level of insulation may decrease The solenoid terminals have polarity E1 and E2 Confirm the polarity before...

Page 9: ...n Key inserted Door locked Solenoid ON Door unlocked B B OFF Cross sectional view B B Cross sectional view B B B B OFF Cross sectional view B B B B ON Operation Key removed Operation Key inserted Door unlocked Solenoid ON Door locked Cross sectional view B B OFF B B Cross sectional view B B OFF B B Cross sectional view B B ON B B ...

Page 10: ...ed key cannot be removed Cross sectional view B B OFF B B Cross sectional view B B OFF B B Cross sectional view B B OFF B B 4 Operation Key inserted solenoid ON and trapped key inserted Status Door locked and trapped key can be removed 5 Operation Key inserted solenoid ON and trapped key removed Status Door unlocked 6 Operation Key removed solenoid ON and trapped key removed Cross sectional view B...

Page 11: ...terminals 41 12 51 22 33 34 and 63 64 can be used as unlike poles D4JL PF 2NC 1NO 3NC NC contacts 11 12 and 21 22 have a certified direct opening mechanism The terminals 41 12 51 22 33 34 and 61 62 can be used as unlike poles D4JL QF 3NC 2NC 1NO NC contacts 11 12 21 22 and 31 32 have a certified direct opening mechanism The terminals 41 12 51 22 31 32 and 63 64 can be used as unlike poles D4JL RF ...

Page 12: ...1 12 NC 51 22 NC Door open closed detection and lock monitor contacts 31 32 NC Door open closed detection contact 33 34 NO Door open closed detection contact 61 62 NC Lock monitor contact 63 64 NO Lock monitor contact Door condition Terminal No and function Even when the door is closed it does not lock until power is supplied to the solenoid Door closed The door is locked Door closed The door can ...

Page 13: ...oses Door closed The door is locked Door closed The door can be opened Door closed No power is supplied to the solenoid The door is unlocked manually Door closed No power is supplied to the solenoid The door is unlocked manually E1 E2 Solenoid ON 41 12 NC 51 22 NC Door open closed detectionand lock monitor contacts 31 32 NC Door open closed detection contact 33 34 NO Door open closed detection con...

Page 14: ...ock Monitor Switch Door Open Closed Detection Switch Example for D4JL N A 7 Conduit opening Terminal E1 Terminal E2 Terminal 02 Terminal 01 Solenoid Operation Key hole Operation Key hole 41 42 51 52 63 64 11 12 21 22 33 34 To safety circuit To safety circuit To control circuit Conduit opening Lock Monitor Switch Door Open Closed Detection Switch Note The Switch is shown with the key inserted and l...

Page 15: ...hen the door closes Door closed The Key is not inserted The door is not locked Door closed The Key is inserted The door is locked Door closed The Key is inserted The door remains locked Door closed The Key is not inserted The door can be opened Door open The Key is not inserted The door will not lock when the door closes Door closed No power is supplied to the solenoid The door is unlocked manuall...

Page 16: ...max Approx 6 N Pre travel distance 14 mm max Movement before being locked 3 3 mm min Black Red 50 0 3 49 5 10 12 4 When the rear release button is pressed 17 81 9 35 5 29 19 dia 15 3 105 89 0 3 78 7 42 5 1 5 9 76 5 43 5 0 3 23 5 0 3 26 0 3 23 6 21 B B Cross sectional view B B Cross sectional view A A Cap screw Conduit cap 2 conduits A A Four 5 4 dia holes Indicator Release key Rear release button ...

Page 17: ... 14 mm max Movement before being locked 3 3 mm min 0 8 Thickness of the auxiliary mounting tool 3 3 Set zone 49 5 81 9 35 5 29 㧔15 3㧕 105 㧔78 7㧕 㧔42 5㧕 㧔46 1㧕 㧔1㧕 5 9 2 76 5 㧔13㧕 㧔5 8㧕 23 6 21 B B A A 5 40 51 10 㧔56㧕 㧔15 3㧕 㧔132 9㧕 7 5 36 5 㧔114㧕 㧔3㧕 10 18 5 44 2 54 PULL LOCK Position 42 PUSH UNLOCK Position 10 79 47 25 40 dia 21 4 dia 16 5 dia Cross sectional view A A Cross sectional view B B Six...

Page 18: ...8 mm applies to all Switch dimensions and a tolerance of 0 4 mm applies to Operation Key dimensions D4JL K1 D4JL K2 D4JL K3 40 22 22 28 18 5 33 5 3 Two 5 4 dia 22 22 40 33 5 11 5 21 11 5 Two 5 4 dia 3 33 5 36 5 28 40 22 40 34 6 43 6 24 17 3 30 16 2 30 0 15 Two 5 3 dia mounting holes ...

Page 19: ... Four 6 5 19 long holes Three 6 5 19 long holes Rear release button hole 23 dia Disable prevention cover Trademark Sliding Shot bolt Guide Brand Name Model Lot No Country of Origin Guard Lock Safety Switch D4JL sold separately Guard Lock Safety Switch D4JL sold separately Lever unit 8 dia 25 dia Handle part Switch part Open Door 159 78 48 5 72 19 4 R186 25 dia 8 dia Closed Door ...

Page 20: ...n radius R 270 Vertical insertion radius R 270 Center tolerance of key hole 0 8 Center tolerance of key hole 0 8 Operation Key Mounting Position 70 3 min 73 6 max Operation Key Mounting Position 70 3 min 73 6 max 36 5 40 10 Key insertion position 48 8 min 52 1 max 36 5 Key insertion position 48 8 min 52 1 max Center tolerance of key hole 0 8 Horizontal insertion radius R 270 Vertical insertion rad...

Page 21: ...l insertion radius R 160 Key insertion position 73 8 min 77 1 max Vertical insertion radius R 270 D4JL D4JL K3 with Front inserted Operation key 30 7 5 51 Horizontal insertion radius R 160 Vertical insertion radius R 270 Operation Key Mounting Position 88 3 min 91 6 max Operation Key Mounting Position 88 3 min 91 6 max Black Red ...

Page 22: ... Relay Unit G9SA 321 T 24 VAC VDC 1 Manual TH SA 51 52 21 22 S4 OPEN S7 41 42 11 12 S3 Stop signal Guard 2 51 52 21 22 S2 OPEN S6 41 42 11 12 S1 KM2 KM1 Guard 1 Lock release signal A1 A2 T11 T12 T31 T32 13 23 33 43 53 61 1 2 3 4 5 6 JP K3 3 4 2 5 K4 K1 K2 K1 K1 PE T21 T23 T22 A B 14 24 34 KM1 KM2 KM1 KM2 M 44 54 62 K2 K2 6 K3 1 a b Off Delay Timer Control Circuit K4 a b Stop instruction Feedback l...

Page 23: ...A2 S24 S34 S44 S54 L1 X1 X2 T11 A1 T12 T21 T22 T31 T32 T33 T41 T42 KM4 KM3 24 V Feedback loop Stop signal 2 Guard 2 24 V OFF AND PLCs etc GND G9SX AD322 T15 Control circuits S9 Open Y1 KM3 KM4 S14 A2 S24 L1 L2 X1 X2 T11 A1 T12 T21 T22 T31 T32 T33 Y1 S2 12 11 21 22 24 V PLCs etc S1 24 V S34 M1 KM2 KM1 Motor controller 1 Open GND G9SX BC202 Control circuits S34 M2 KM4 KM3 Motor controller 2 51 52 21...

Page 24: ...y result in death Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage Precautions for Safe Use Supplementary comments on what to do or avoid doing to use the product safely Precautions for Correct Use Supplementary comments on what to do or avoid doing to prevent failure to op...

Page 25: ...release key from being used by unauthorized personnel set it to LOCK and seal it with sealing wax Rear Release Button The rear release button is used for emergency escapes when someone locks a worker in the work area hazardous area The door can be unlocked by pressing the rear release button After the rear release button is used to unlock the door pull the button out to restore it to its original ...

Page 26: ...alignment offset between the Operation Key and the key hole does not exceed 0 8 mm If the Operation Key is offset or at an angle accelerated wear or damage to the Switch may result When inserting the Operation Key install the provided mounting auxiliary tool in the key hole and use the tool to position the key in the key hole center and set zone Remove the mounting auxiliary tool from the Switch a...

Page 27: ...erior Doing so may cause damage or deformation of the case Reference Crimp Terminals Processing the Conduit Opening Connect a recommended connector to the opening of the conduit and tighten the connector to the proper torque The case may be damaged if excessive tightening torque is applied Make sure that the outer diameter of the cable connected to the connector is correct Attach a conduit cap to ...

Page 28: ... damaged preventing proper operation Do not apply excessive force in the direction of the slide This may damage the product and cause it to malfunction Insert the slide handle until the red operation indicator is completely displayed in the operation display window Loose screws may result in malfunction Use washers and tighten the screws to the specified torques Also when mounting the Switch to a ...

Page 29: ...0 45 90 77 72 96 30 23 2 Two R25 reference Seven M6 Disable prevention cover Guide Switch mounting screw one way screw Three M5 16 Switch protective cover mounting screw Four M4 6 Lever mounting screw Two M4 8 Short bolt If a burden is placed on the short bolt or guide making the door difficult to open and close adjust the mounting position within the range of the long holes ...

Page 30: ...rther in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party ce...

Page 31: ...1 6B 602EN532 602EN535 RB 602HE5 RB1 604HE162 604HE223 6B 624HE17 RB 6HM89 6PA78 JM 6SE1 6SX1 H58 70500840 MBD5B1 MBH2731 73 316 0012 79211759 79211923 79218589 7AS12 ML 1155 ML 1376 831010C3 0 831060C3 TL 831090C2 EL 83131904 84212012 8AS239 8HM73 3 903VB1 PG 914CE1 6G PL 100 11SM1077 H4 11SM1077 H58 11SM1 TN107 11SM405 11SM703 T 11SM8423 H2 11SX37 T 11SX48 H58 11SX55 H58 11SM2442 T 11SM76 T 11SM...