Omron D6FZ-FGS1000, User Manual

Page 1: ...EQUO Series Air Flow Station D6FZ FGX21 Air Flow Sensor D6FZ Series User s Manual ASC DE 121119 3E...

Page 2: ...company Manual Types and Their Usage The major contents of the manuals are shown below Select and read the manual according to your need Included Manuals Print Instruction Sheet Describes the informa...

Page 3: ...tion to the above warranty See http www omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDI...

Page 4: ...ications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron...

Page 5: ...d will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage CAUTION Indicates a potentially hazardous situation which if no...

Page 6: ...plosion Do not use the product in an environment containing an inflammable or explosive gas An electric shock or minor injury as well as fire or unit malfunction may occur Do not attempt to disassembl...

Page 7: ...magnets to install the product take caution not to allow a finger to be caught between the product s and the magnetic surface Do not install the product at a high place when using the mounting magnets...

Page 8: ...FGS1000 Do not ground Brown colored wire DC24V As the enclosure is connected to 0V inside circuit it is short circuited with your device FG Be sure to ground Blue colored wire shield 0V of single end...

Page 9: ...subject to direct sunlight Places subject to exposure to water oil or chemical splashes Places subject to strong magnetic field or electric field Outdoors 2 Wiring Wire the product cable separately f...

Page 10: ...product with current higher than the rating when connecting an output line Lay the product cable away from any high voltage cable or power line If laid in the same conduit or duct induction noise from...

Page 11: ...dows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets Marks Used in this Manual Important Indicates essential information on the product operation and functio...

Page 12: ...Operation 1 7 1 4 3 Operation via Network 1 8 2 Part Name and Function 2 1 2 1 Air Flow Sensor D6FZ FGS1000 2 1 2 1 1 Display Unit 2 1 2 1 2 Control Unit 2 2 2 1 3 Input Output Specifications 2 3 2 2...

Page 13: ...tely Setting Air Flow Sensors and Air Flow Station 3 30 4 Setting Air Flow Station Operation 4 1 4 1 Setting Procedure and Operation Modes 4 1 4 2 Settings FUN Mode Operation 4 2 4 2 1 List of Setting...

Page 14: ...g 5 5 5 4 3 Auto backup and restarting record setting 5 6 5 5 Outputting File to SD memory card 5 6 5 6 Cancelling Alarm 5 6 6 Appendix 6 1 6 1 Error Display List 6 1 6 2 Character Display List 6 4 6...

Page 15: ...king continuous recording for long hours possible NOTE The internal memory can store the data continuously recorded for up to minimum approx 30 minutes at a recording cycle time of 2 seconds when eigh...

Page 16: ...Output The analog output of standard flow rate pressure and pulse output of integrated flow rate from Air Flow Sensors are available for an environment where digital communication is not possible D6F...

Page 17: ...s product can be used in the following three types of configuration D6FZ FGS1000 D6FZ FGT Operation via Network Standalone Operation Single Air Flow Sensor Unit Operation Power Supply Power Supply PC...

Page 18: ...recorded in the internal memory which can be transferred to a PC via an SD memory card The recorded data to the SD memory card can be displayed in graphics using the PC software Refer to the PC softw...

Page 19: ...f the individual sensor units The integrated flow rate of the connected sensor units can be displayed as either of the total sum and the individual rates The air flow rate pressure and temperature are...

Page 20: ...Procedure 1 4 1Single Air Flow Sensor Unit Operation Check the package contents 3 1 Checking the Package Contents Check the required items 3 2 Preparing the Required Items Connect the Air Flow Sensor...

Page 21: ...3 Setting and Installation Mount Air Flow Sensors and Air Flow Station 3 7 Mounting Air Flow Sensor and Air Flow Station Install the PC software PC Software User s Manual Set the measurement condition...

Page 22: ...pply 3 3 Setting and Installation Connect units to a network 3 6 Connecting to Network Mount Air Flow Sensors and Air Flow Station 3 7 Mounting Air Flow Sensor and Air Flow Station Install the PC soft...

Page 23: ...0 to 1000 L min std Orange Slow Blink The air flow is rated between the upper threshold value and zero This indication does not happen as long as the lower threshold value is set to the factory defaul...

Page 24: ...se this to reset the settings when changes cannot be tracked after setting changes Factory default setting OFF Important DIP SW settings are applied after the unit is reset 2 Rotary SW Used to specify...

Page 25: ...g Output 2 are available for single Air Flow Sensor operation The specifications are shown below Output method Source current 4 20 mA method Output accuracy 0 1 mA Except for measurement accuracy Load...

Page 26: ...pulse Output unit 1 10 Factory default 100 1000L P The pulse output inverts when the half amount of specified flow rate passes E g The output inverts at every 5 L is passed if the rate is specified to...

Page 27: ...2 Part Name and Function 2 5 2 2 Air Flow Sensor D6FZ FGT 2 2 1 Control Panel Display 2 2 2 Control panel 1 Operation Key...

Page 28: ...4 to 20 mA Load resistance 300 max Output content Momentary flow Analog output D6FZ FGT200 D6FZ FGT500 4mA 0L min 0L min 20mA 200L min 500L min 3 ON OFF Output Output method NPN Open collector output...

Page 29: ...2 Part Name and Function 2 7 2 3 Air Flow Station D6FZ FGX21 SD memory card slot...

Page 30: ...corded in the internal memory An SD memory card is inserted Blinking The SD memory card is being accessed Any of connected Air Flow Sensors has exceeded the specified upper or lower threshold The unit...

Page 31: ...ch The unit resets itself Do not touch the front keys when the unit is in reset process until the air flow rate is displayed Reset operation does not initialize the settings made on the unit 3 Inserti...

Page 32: ...SD card slot For SD memory card format software distribution page refer to the following URL https www sdcard org downloads formatter_4 2 3 3Input Output Specifications 1 Alarm Output Alarm Output Ter...

Page 33: ...t 1 3 2 Preparing the Required Items The following items are required to use this product 1 Common Power Supply 24VDC Recommended model OMRON S8VS 09024BE T Branch Connector D6FZ FC02 Double Sided Con...

Page 34: ...g breakout cable wires to the upstream unit as required D6FZ FGS1000 Analog Output 1 Black Pin No 3 Analog Output 2 Yellow Pin No 4 Pulse Output White Pin No 1 Unit Error Output Red Pin No 8 D6FZ FGT...

Page 35: ...Pin No 7 to 0V terminal and the brown wire Pin No 2 of the breakout cable to the DC24 V terminal Note Refer to the manual of the power supply to connect for the connection procedure The Air Flow Sens...

Page 36: ...ON D6FZ FGS1000 This section shows the example of setting five Air Flow Sensor units 1 Open the switch cover by removing the screws on the Air Flow Sensor unit 2 Make settings on the 1st to 4th units...

Page 37: ...FUN mode 2 Press SELECTION Key UP DOWN Key until SER is displayed 3 Then Press SET Key Press SELECTION Key until DISP is displayed And press SET key again 2 Setting of the Unit No 1 Select FUN mode by...

Page 38: ...between D6FZ FGS1000 and Air Flow Station between D6FZ FGS1000 and power supply be sure to ground blue colored wire 0V and shield 1 Connect the provided connection cable to the Air Flow Station Inser...

Page 39: ...tation units 1 Connect the breakout cable D6FZ JD A to the power supply Connect the blue wire Pin No 7 to 0V and the brown wire Pin No 2 of the breakout cable to DC24V terminals Note Refer to the manu...

Page 40: ...low Sensor units If the connection is not normally recognized investigate the cause by checking wirings DIP SW setting ID setting the number of the connected Air Flow Station units or other related is...

Page 41: ...The tool provides Air Flow Station and Air Flow Sensor operations and settings remotely from the PC connected to the Air Flow Station unit Measured values on Air Flow Stations can be recorded to and d...

Page 42: ...Sensor Units to be Connected The following shows the operation to set UNIT to 5 Display Upper Lower Operation CYCLE 1s FUN Blinking Press the or key until UNIT appears at the upper row on the display...

Page 43: ...ing of the data acquisition cycle CYCLE is 1 second Measured values on four sensor units eight when the cycle is 2 seconds or longer can be updated at this interval Change the data acquisition cycle a...

Page 44: ...rictions or rules may have been applied to the IP address management Consult your network administrator In case that such a network is used OMRON cannot guarantee the performance of the Air Flow Stati...

Page 45: ...ct your network administrator If the subnet mask is changed from 255 255 255 0 the fourth segment of the IP addresses of the Air Flow Station units and PC in the network still must be distinguished fr...

Page 46: ...king Press the or key to display DISP or Key ETC DISP Blinking Press the SET REC STOP key to apply DISP Blinking stops SET REC STOP Key ETC DISP Press the or key to display IP at the upper row or Key...

Page 47: ...is displayed at the lower row and press the key If 0 is not displayed change the value referring to the changing IP 4 example shown later Key IP 4 20 Press the SET REC STOP key to change the value dis...

Page 48: ...ss of the PC to 192 168 0 100 Login with a user account with administrator manager authority which is required to change the IP address of the PC 1 Windows XP Follow the procedure below to set the IP...

Page 49: ...3 Check and Preparation 3 17 2 Click Network Connections 3 Right click Local Area Connection and select Properties...

Page 50: ...Protocol TCP IP and click Properties 5 Select Use the following IP address and set IP address to 192 168 0 100 and Subnet mask to 255 255 255 0 Press OK to close the window 6 Click OK in the Local Ar...

Page 51: ...3 Check and Preparation 3 19 2 Windows Vista Follow the procedure below to set the IP address 1 Select Start menu Control Panel and click Network and Internet 2 Click Network and Sharing Center...

Page 52: ...3 Check and Preparation 3 20 3 Click Manage network connections 4 Right click Local Area Connection and select Properties 5 When the User Account Control window appears click Continue...

Page 53: ...nternet Protocol Version 4 TCP IPv4 and click Properties 7 Select Use the following IP address and set IP address and Subnet mask Click OK to close the window 8 Click Close in the Local Area Connectio...

Page 54: ...3 Check and Preparation 3 22 3 Windows 7 Follow the procedure below to set the IP address 1 Select Start menu Control Panel and click Network and Internet 2 Click Network and Sharing Center...

Page 55: ...3 Check and Preparation 3 23 3 Click Change adapter settings 4 Right click Local Area Connection and select Properties...

Page 56: ...nternet Protocol Version 4 TCP IPv4 and click Properties 6 Select Use the following IP address and set IP address and Subnet mask Click OK to close the window 7 Click Close in the Local Area Connectio...

Page 57: ...Check and Preparation 3 25 3 6 4Connecting a LAN Cable Use a LAN cable to connect an Air Flow Station unit to the PC The LAN symbol appears on the display when the unit is connected to the network Cli...

Page 58: ...US Sch10S SGP Directly mount on the pipe Note the following points to mount an Air Flow Sensor unit Firmly tighten the screws at a torque from 36 to 38 N m Do not apply pressure to the main unit excep...

Page 59: ...with other parts or the product might be damaged When fixing with the part of flow channel by wrench cover the body with something like a waste cloth If holding the body with a wrench directly the bo...

Page 60: ...or corners of the object to prevent the unit from dropping to be damaged Take caution in handling the connection cable and LAN cable to avoid their contacting the unit 2 Securing with Mounting Screws...

Page 61: ...below the convex section of the upper unit area which allows fixing the unit on the wall or other vertical surface Refer to the Appendix Installation Diagram for the screw hooking hole dimensions Fix...

Page 62: ...ing Air Flow Sensors and Air Flow Station Remote settings of Air Flow Sensor and Air Flow Station units from the PC via network are possible using the PC software Refer to the User s Manual of the PC...

Page 63: ...pressing it twice FUN blinks and the mode is switched Use the and keys to change and display items in each operation mode Display Name Description RUN ON Measurement Execution Mode RUN Mode Used for...

Page 64: ...ings Settings for Air Flow Sensor units Pulse setting Flow rate full scale value Frequency of averaging Measurement target gas Note The setting parameters for Air Flow Sensor units are retained in ind...

Page 65: ...0 0 1000 0 L Pulse 2 1 0 NN SCL 1 Flow rate full scale value 0 to 1000 1000 NN AVE 1 Frequency of averaging 1 2 4 8 16 32 times 16 4 NN GAS 1 Measurement target gas Air N2 Air ETC DISP RESTR Read sett...

Page 66: ...for D6FZ FGS1000 D6FZ FGT setting values are 0 0 100 0 1000 0 L Pulse 1 0L Pulse cannot be set 3 These values are for D6FZ FGS1000 D6FZ FGT is displayed no selecting Item 4 This value is for D6FZ FGS...

Page 67: ...ation Operation 4 5 4 2 3Selecting Items Move the selection items using the and keys To change the set value select the item with or key and fix it with the SET REC STOP key Press the MODE key to chan...

Page 68: ...about Air Flow Station itself not initializes the values about Air Flow Sensors Please refer to the following table Initializes setting values Not Initializes setting values Data collection cycle Numb...

Page 69: ...Flow rate full scale value Frequency of averaging and Measurement target gas The NN SET item is displayed when the key is pressed after the setting is applied with the SET REC STOP key Note The NN SE...

Page 70: ...6 Note The Frequency of averaging setting is not available when NN SET is set to OFF For D6FZ FGT default value is 8 8 Measurement Target Gas Specifies the gas to be measured by the Air Flow Sensor un...

Page 71: ...hen the unit is reset 10 Reading Setting Data RESTR Restores the Air Flow Station unit settings by using the SD memory card with the setting data saved as a backup using the BCKUP setting described la...

Page 72: ...in the card is overwritten The same applies to a backup performed on other Air Flow Station units the data is overwritten Note The setting data is written into the SYSTEM folder in the SD memory card...

Page 73: ...ress IP Specifies if the IP address setting is required The range of selection Options OFF DISP Initial value OFF Setting Value Operation OFF IP address setting is not available The SDISP item is disp...

Page 74: ...ged and applied with the SET REC STOP key The IP address and subnet mask settings are not possible when ETC is set to OFF and IP is also set to OFF 16 Rate CO2 Conversion Value Setting RATE Specifies...

Page 75: ...be specified when ETC is set to OFF 19 Auto backup and restarting record setting REREC When this function is ON if power shutdown happens during the record the recorded measurement data before the in...

Page 76: ...il FUN starts blinking Press the or key to display CYCLE at the upper row of the display Press the SET REC STOP key then the value at the lower row starts blinking SET REC STOP Key Display Upper Lower...

Page 77: ...pper Lower Operation YEAR 2010 Press the SET REC STOP key then the last digit number at the lower row starts blinking SET REC STOP Key Display Upper Lower Operation YEAR 2010 Blinking The value increa...

Page 78: ...ow Sensor unit IDs Hold the key until the ID of the target unit appears Hold Key Display Upper Lower Operation 03 F01 Integrated Standard Flow Rate For example display 03 as the ID 2 Switch the mode t...

Page 79: ...dure Flow full scale value and measurement target gas can be set by only D6FZ FGS1000 On D6FZ FGT the is displayed and the setting is not available 4 To change set values for Air Flow Sensor unit disp...

Page 80: ...FGS1000 The status indication changes as shown below Air Flow Sensor Unit Status Indicator Definition 1 Orange Blink The air flow rate exceeds the upper threshold value 2 Green ON The air flow rate is...

Page 81: ...If the measured value of any connected Air Flow Sensor unit is outside the threshold range the alarm output terminal turns ON 4 3 1List of Setting Items The table below shows the THR mode setting item...

Page 82: ...g Items To change the set value select the item with or key and apply the selection with the SET REC STOP key Press the MODE key to change the operation mode The unit resets itself and the setting is...

Page 83: ...0 L min 500 L min Initial value 250 L min D6FZ FGT200 The range of selection Numeric input 0 L min 200 L min Initial value 100 L min 2 Air Flow Sensor Lower Threshold Value NN LOW Specifies the Air Fl...

Page 84: ...ic input 0 L min 200 L min Initial value 0 L min 4 Alarm Hold Setting HOLD Specifies if the alarm output is held when a measured value outside the upper and lower threshold range Alarm status returns...

Page 85: ...plains recording in Air Flow Station units 5 2 Selecting Operation Mode RUN mode must be entered for air flow rate measurement Press the MODE key to change the operation mode to RUN RUN at the bottom...

Page 86: ...ed value code For example 01 F01 stands for the integrated flow value F01 of the Air Flow Sensor with the ID 01 Lower The integrated standard flow rate measured value Upper The top two digits represen...

Page 87: ...ent the ID of the selected Air Flow Sensor and the lower three digits the measured value code For example 01 JPY stands for the converted value JPY of the Air Flow Sensor with the ID 01 Lower The inte...

Page 88: ...last ID of the connected Air Flow Sensor units is displayed The integrated standard flow rate is displayed if a value other than the integrated standard flow rate is displayed If it is the integrated...

Page 89: ...ed or the internal memory becomes full It is not necessarily the case at the point when the unit starts recording Recording to the internal memory can be continued for the following The number of conn...

Page 90: ...internal memory continues b The SET REC STOP key is held for 3 seconds or longer during recording Recording in the internal memory stops Refer to 5 4 2 Stopping Recording c The internal memory become...

Page 91: ...r supply Red Blink Repeat the cycle of 4 continuous blinks 1 sec OFF Ultrasonic wave measurement error Red Blink Repeat the cycle of 3 continuous blinks 1 sec OFF Pressure error Red Blink Repeat the c...

Page 92: ...ailure Failed to read the setting parameters from the sensor unit whose setting is to be changed when the unit enters FUN mode A break in connection discontinued power supply to the sensor unit or rep...

Page 93: ...seconds or more to cancel the error display RESTR E5000 Invalid setting file data The setting data in the SD memory card is invalid e g an invalid model type or setting values Hold the MODE key for 3...

Page 94: ...6 Appendix 6 4 6 2 Character Display List D6FZ FGT Display Display Display String String String...

Page 95: ...6 Appendix 6 5 D6FZ FGX21 Main Messages Display Display Display String String String...

Page 96: ...Air Flow Station unit numbers Year Month Day Sub folders for storing recorded data Folder Name Structure Recorded time and date YYYYMMDD format Serial No Example 20121001 001 The folder is written on...

Page 97: ...6 Appendix 6 7 6 4 Calibration Air Flow Station and Air Flow Sensor units do not required calibration...

Page 98: ...the revision descriptions Manual Revision Code The manual revision code is provided at the lower right corner of the manual Revision History Revision Code Date Description A November 2012 First editio...

Page 99: ...ASC DE 121119 3E 0319 2011 2019 All Rights Reserved...