Omron F150-2, Setup Manual

Page 1: ...Cat No Z132 E1 02 Manual 1 SETUP MANUAL F150 2 Vision Sensor...

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Page 3: ...F150 2 Vision Sensor Setup Manual Revised May 2004...

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Page 5: ...u locate different types of information Note Indicates information of particular interest for efficient and con venient operation of the product Indicates pages where additional information can be fou...

Page 6: ...ment or addition to the above warranty See http oeweb omron com or contact your Omron representative for pub lished information 14 Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR S...

Page 7: ...Ground 13 2 5 Cameras with Lights 15 2 6 CCTV Lens 17 2 7 Lighting 20 2 8 Mounting the Controller 23 SECTION 3 Terminal Blocks 25 3 1 Terminal Block Application 26 3 2 Crimp Terminals and Cables 26 3...

Page 8: ...tions Errors 53 6 5 LED Indicators 54 SECTION 7 Maintenance 55 7 1 Maintenance Parts and Replacement 56 7 2 Regular Inspections 57 SECTION 8 Specifications 59 8 1 F150 Vision Mate Controller 60 8 2 K1...

Page 9: ...the F150 Vision Sensor Section 2 Product Introduction provides an overview of F150 application and describes the wiring Cameras optical lenses lighting modes and light guides used in the F150 System I...

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Page 11: ...information contained in this section is important for the safe and reliable application of the F150 Vision Sensor You must read this section and understand the information contained before attempting...

Page 12: ...power supply and power supplies for the terminal blocks Caution Do not use the F150 in environments with flam mable or explosive gases Caution Install the F150 away from high voltage equip ment or mot...

Page 13: ...e performance specifications described in the operation manuals Before using the product under conditions which are not de scribed in the manual or applying the product to nuclear control systems rail...

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Page 15: ...be taken when installing and operating the F150 Vision Sensor 1 1 Installation Precautions 2 1 1 1 F150 Components 2 1 1 2 Installation Site 2 1 1 3 Installation 2 1 1 4 Cables 4 1 1 5 Camera 4 1 1 6...

Page 16: ...ion Site Do not install the F150 in locations subject to the following condi tions 1 Ambient temperatures outside of 0 to 40 C for the F300 M09 Video Monitor recommended monitor or out side of 0 to 50...

Page 17: ...o not install F150 components immediately above strong heat sources such as heaters transformers or large ca pacity resistors 3 Do not let the ambient operating temperature exceed 50 C 4 Provide a for...

Page 18: ...ler F150 and the commu nications power supply 4 Observe the following precautions when wiring communica tions cables a Separate communications cables from power lines or high tension lines b Do not be...

Page 19: ...ntents Check the contents of the package as soon as you receive the F150 Contact the nearest OMRON representative if any of the following items are missing F150 C10E 2 F150 C15E 2 1 F150 Vision Mate C...

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Page 21: ...1 Overview of F150 Application 8 2 2 Component Names and Functions 9 2 3 Connections 12 2 4 Power Supply and Ground 13 2 4 1 Crimp Terminals and Cables 13 2 4 2 Protective Conductor Earth Wiring 13 2...

Page 22: ...ller Video Monitor Console IBM PC AT or compatible computer Power Supply Camera with Light Source Synchronous sensor Setup Manual 2 Setting Measurement Conditions Video Monitor Easy Operation Auto Men...

Page 23: ...t while power is ON B RUN Indicator Lit in RUN mode C ERROR Indicator Lit when an error occurs D RS 232C Connector Connects the F150 to a computer Programmable Controller or other external device E Ca...

Page 24: ...perate as a CompoBus D Slave POWER indicator RUN indicator ERROR indicator RS 232C connector Camera connector Power supply terminals Ground terminal Input terminals Output terminals Monitor connector...

Page 25: ...Programmable Controller I Output Terminals Wired to external devices such as synchronous sensors or outputs to a Programmable Controller J Monitor Connector Connects to the video monitor K Console Co...

Page 26: ...Power Supply p 14 OMRON s S82K 01524 and S82K 05024 recommended F150 KP Console cable length 2 m F150 VS Camera Cable 3m F150 VM Monitor Cable 2 m BNC Jack Monitor cable Provided with the F150 VM F150...

Page 27: ...screws Use appropriate crimp terminals for M3 screws as shown below Forked Round 6 2 mm max 6 2 mm max Applicable wire size Insulated wire of 1 31 to 1 65 mm2 AWG16 to AWG15 2 4 2 Protective Conducto...

Page 28: ...15 Use a power supply that meets the following specifications when connecting an F150 and an F150 M05L LCD Monitor to a single power supply We recommend using OMRON s S82K 05024 Power Supply Item Spe...

Page 29: ...e F150 SL20A and F150 SL50A are F150 S1A Cameras that are shipped with a lens and light attached Field of vision Model 20 mm F150 SL20A 50 mm F150 SL50A Camera Only The same Camera is also available w...

Page 30: ...r from the object Camera distance 20 mm lens 61 to 71 mm 50 mm lens 66 to 76 mm Measurement object Field of Vision H W 20 mm lens 20 20 mm 50 mm lens 50 50 mm Mounting dimensions p 63 F150 SL20A SL50A...

Page 31: ...e fol lowing graph to select the appropriate Lens and Extension Tube The lens will differ depending on the size of the measurement object and the distance from the Camera 2 6 1 Optical Chart The value...

Page 32: ...raph shows field of vision L mm and the Y axis shows the camera distance A mm The curves on the graph indicate different lenses and the t values indicates the lengths of the Extension Tubes Camera Ext...

Page 33: ...mm dia 79 mm M58 P0 75 30 dia Max outer dia Total length Unit mm 2 6 3 Extension Tubes One or more Extension Tubes are inserted between the lens and the Camera to focus the Camera image Use a combinat...

Page 34: ...0 5 mm 2 7 Lighting A stable image must be obtained to ensure accurate inspection Use appropriate lighting for the application and the measure ment object if using the F150 S1A Camera 2 7 1 Lighting M...

Page 35: ...n the measurement object Applications Surface inspections Camera Light source Measurement object Oblique Lighting Detection can be made utilizing the difference in regular and dif fuse reflected light...

Page 36: ...Lighting A stable image can be obtained with few shadows from uneven surfaces on the measurement object Applications Surface inspections positioning and hole inspections of comparatively small object...

Page 37: ...Mate Controller can be easily mounted to or removed from 35 mm DIN Track DIN Track PFP M End Plate OMRON The following DIN Tracks are available from OMRON Model Length PFP 100N 1 m PFP 50N 50 cm PFP 1...

Page 38: ...l out the Controller from the bottom 2 8 2 Mounting on a Flat Surface Mount the Controller using the holes and dimensions shown in the following diagram Unit mm 120 0 2 100 0 2 Four M4 Caution Do not...

Page 39: ...25 SECTION 3 Terminal Blocks This section describes how to connect the terminal blocks 3 1 Terminal Block Application 26 3 2 Crimp Terminals and Cables 26 3 3 Specifications 27 3 4 Terminals 28...

Page 40: ...ts 3 2 Crimp Terminals and Cables The terminal block uses M3 terminal screws Use appropriate crimp terminals for M3 screws as shown below Tighten the screws to a torque of between 0 5 and 0 6 N m Conf...

Page 41: ...voltage 4 5 V min ON delay RESET input 10 ms max Others 0 5 ms max OFF delay RESET input 15 ms max Others 0 7 ms max Internal circuits Input terminal COM IN Input terminal COM IN Output Specifications...

Page 42: ...g diagrams and tables F150 C10E 2 F150 C15E 2 Top terminals Bottom terminals Top Terminals 1 Name Application Name Application RUN ERR Error output BUSY GATE OR NC Not connected COM OUT 1 For RUN ERR...

Page 43: ...urement lt t t DO 8 Measurement lt t t DO 11 results output DO 10 results output DO 13 DO 12 DO 15 DO 14 COM OUT 3 For DO 8 to DO 15 Caution Do not input the RESET input immediately after turning ON t...

Page 44: ...Not connected STEP NC NC Not connected NC NC NC NC NC NC COM IN Caution Do not input the RESET input immediately after turning ON the power When using RESET input to synchronize execution tim ing wai...

Page 45: ...31 SECTION 4 RS 232C Connection This section describes how to connect the RS 232C port 4 1 RS 232C Port Application 32 4 2 Connector 32 4 3 Wiring 33 4 4 Connection 34...

Page 46: ...operating procedures 4 2 Connector Use an appropriate 9 pin D SUB female connector The pin numbers and names are shown below Pin Signal Name 1 FG GND Frame ground 2 SD TXD Send Data 3 RD RXD Receive D...

Page 47: ...F150 External device Signal name Pin Pin Signal name Shield Connections for RS CS Control F150 External device Signal name Pin Pin Signal name Shield Note Pin numbers on the external device will depe...

Page 48: ...ctor straight into place Tighten the two screws on the edges of the connector Caution Always turn OFF the power supply before connecting or discon necting cables Peripheral devices can be damaged if c...

Page 49: ...e CompoBus D DeviceNet Operation Manual W267 E1 4 for details on CompoBus D communications specifications Refer to the Auto Menu Operation Manual or Expert Menu Operation Manual for details on setting...

Page 50: ...tween the Slave and Master by remote I O communications The number of I O bytes handled by the Vision Sensor depends upon the communications specifications settings so be sure to set the Vision Sensor...

Page 51: ...1 Section Overview 37 Programmable Controller Master See the diagram on the next page for details on the output and input areas Remote I O communications F150 C10E 2 DRT F150 C10E 2 DRT F150 C10E 2 DR...

Page 52: ...nd 2 bytes Only a few words are occupied Commands such as the measure ment and scene change commands can be used Only basic mode can be used with the Auto Menu Basic Expand command 10 bytes Expand A v...

Page 53: ...puts can be enabled or disabled When the expand com mand response output is disabled the data output will be shifted up to word 3 Judgement results output 2 bytes F150 status output 2 bytes Expand com...

Page 54: ...drop line length 78 m max 125K bps Network length 500 m max see note 3 Drop line length 6 m max Total drop line length 156 m max Communications power supply 11 to 25 VDC Node number 0 to 63 Set on the...

Page 55: ...and Slaves in the network If the F150 is not set to the correct baud rate it will be unable to participate in the network and communications errors may occur in communications between nodes with corre...

Page 56: ...5 3 Section DIP Switch Settings 42 Baud Rate Setting 125K bps 250K bps or 500K bps Pins 7 and 8 set the baud rate as shown in the following dia grams 125K bps factory setting 250K bps 500K bps...

Page 57: ...AN H Communications data High White V Power supply line Red Refer to the CompoBus D DeviceNet Operation Manual for details on assembling a communications cable Note 1 Turn OFF the power supply before...

Page 58: ...e Vision Sensor s specifications as well as the Device Pro tocol and Object Mounting information shown in the following ta bles when the F150 C10E 2 DRT is connected to another com pany s Master Devic...

Page 59: ...Unique for each Unit 7 Product name Yes No F150 C10E 2 8 State No No Item DeviceNet service Parameter option Object i t Service 05 Reset No j instance 0E Get_Attribute_Single No Message Router Object...

Page 60: ...on Object i t Service 0E Get_Attribute_Single No j instance 4B Allocate_Master Slave_Connection_Set No 4C Release_Master Slave_Connection_Set No Assembly Object 0x04 Object class Attribute Not support...

Page 61: ...e Yes No j instance 1 2 Instance type Yes No 00 hexadecimal 3 Transport class trigger Yes No 83 hexadecimal 4 Produced connection ID Yes No 5 Consumed connection ID Yes No 6 Initial comm characteristi...

Page 62: ...ansport class trigger Yes No 82 hexadecimal 4 Produced connection ID Yes No 5 Consumed connection ID Yes No 6 Initial comm characteristics Yes No 01 hexadecimal 7 Produced connection size Yes No See n...

Page 63: ...ytes used by the Slave The leftmost and rightmost bytes are reversed For example the consumed connection size 4000 when 64 bytes are used Item DeviceNet service Parameter option Object i t Service 05...

Page 64: ...ced connection path Yes No 20_04_24_01_30 _03 15 Consumed connection path length Yes No 0000 16 Consumed connection path Yes No No data 17 Production inhibit time Yes No 00 Note Indicates the number o...

Page 65: ...section lists the errors that may occur along with their probable causes and remedies 6 1 Connection Errors 52 6 2 Errors during Menu Operation 52 6 3 Terminal Block Errors 52 6 4 RS 232C Communicatio...

Page 66: ...able is not properly connected and lighting is used The lens diaphragm is opened or closed too far The shutter speed is not suitable The lighting method is not suitable The indicators do not turn ON f...

Page 67: ...was not selected under System Communications settings Select Normal Host link or Menu operations under RS 232C Operating mode The Unit operates well initially but after a while there is no response fr...

Page 68: ...e excessive noise in the network Lit red Node number duplication Change the node number settings to eliminate the duplication and then restart the entire CompoBus D network Bus off occurred Communicat...

Page 69: ...55 SECTION 7 Maintenance This section provides information on maintenance and inspection 7 1 Maintenance Parts and Replacement 56 7 2 Regular Inspections 57...

Page 70: ...Light if it is partially damaged or not fully func tioning Replacing the Lens or Light Camera base Hold this section of the lens when removing Light connector Camera cable connector Hold this section...

Page 71: ...binet must be between 0 and 50 C Thermometer Ambient humidity The operating ambient humidity inside the cabinet must be between 35 and 85 Hygrometer Installation Each component must be firmly secured...

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Page 73: ...on provides the specifications of the F150 components 8 1 F150 Vision Mate Controller 60 8 2 K150 KP Console 62 8 3 Cameras 63 8 4 F150 LE20 50 Lens 65 8 5 F150 LT10A Light 65 8 6 Cables 66 8 7 F300 M...

Page 74: ...ll DC external terminals and GR terminal with internal surge absorber removed Leakage current 10 mA max Noise resistance 1500 Vp p pulse width 0 1 s 1 s rising time 1 ns pulse Vibration resistance 10...

Page 75: ...R terminal with internal surge absorber removed Leakage current 10 mA max Noise resistance 1500 Vp p pulse width 0 1 s 1 s rising time 1 ns pulse Vibration resistance 10 to 150 Hz half amplitude 0 5 m...

Page 76: ...esistance 10 to 150 Hz half amplitude 0 15 mm Shock resistance 196 m s2 Ambient temperature 0 to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive gases Storage temp...

Page 77: ...8 3 Section F300 M09 Video Monitor 63 8 3 Cameras F150 SL20A SL50A Camera with an F150 LT10A Light Unit mm Mounting dimensions Two M4 holes with depth of 8 mm 1 4 20UNC with depth of 8 mm...

Page 78: ...for 8 minutes each in 3 directions Shock resistance 200 m s2 3 times each in 6 directions Ambient temperature 0 to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive...

Page 79: ...ht Item Specification Supply voltage 12 VDC Current consumption Approx 10 mA Insulation resistance 20 M min between all DC external terminals and case at 100 VDC Dielectric strength 1 000 VAC 50 60 Hz...

Page 80: ...h no condensation Ambient environment No corrosive gases Storage temperature 25 to 65 C Length 3 m Minimum bending radius 75 mm F150 VM Monitor Cable Item Specification Vibration resistance 10 to 150...

Page 81: ...stance 196 m s2 3 times each in 6 directions Ambient temperature 0 to 40 C Ambient humidity 10 to 90 with no condensation Ambient environment No corrosive gases Storage temperature 25 to 65 C System N...

Page 82: ...M05L Unit mm Mounting plate thickness 1 6 to 4 8 46 max 50 min Mounting bracket F150 VM Monitor Cable Tolerance 1 mm The dimensions in parentheses are provided for reference Panel opening dimensions 1...

Page 83: ...ure 0 to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive gases Storage temperature 25 to 65 C Panel size 5 5 inches Panel type TFT Resolution 320 240 dots Image pi...

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Page 85: ...tion of ground resistance Pages 13 26 Change to wire size information Page 14 Information on power supplies added Page 14 16 Major changes to 2 5 Page 16 19 Changes to model numbers Page 18 Extension...

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Page 88: ...Z132 E1 02...

Page 89: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Omron F150 LT10 F150 LT10A...